Tube furnaces are essential and primary energy intensive facilities in petrochemical plants. Operational optimization of furnaces could not only help to improve product quality but also benefit to reduce energy consum...Tube furnaces are essential and primary energy intensive facilities in petrochemical plants. Operational optimization of furnaces could not only help to improve product quality but also benefit to reduce energy consumption and exhaust emission. Inspired by this idea, this paper presents a composite model predictive control(CMPC)strategy, which, taking advantage of distributed model predictive control architectures, combines tracking nonlinear model predictive control and economic nonlinear model predictive control metrics to keep process running smoothly and optimize operational conditions. The controllers connected with two kinds of communication networks are easy to organize and maintain, and stable to process interferences. A fast solution algorithm combining interior point solvers and Newton's method is accommodated to the CMPC realization, with reasonable CPU computing time and suitable online applications. Simulation for industrial case demonstrates that the proposed approach can ensure stable operations of furnaces, improve heat efficiency, and reduce the emission effectively.展开更多
Advanced feedback control for optimal operation of mineral grinding process is usually based on the model predictive control (MPC) dynamic optimization. Since the MPC does not handle disturbances directly by controlle...Advanced feedback control for optimal operation of mineral grinding process is usually based on the model predictive control (MPC) dynamic optimization. Since the MPC does not handle disturbances directly by controller design, it cannot achieve satisfactory effects in controlling complex grinding processes in the presence of strong disturbances and large uncertainties. In this paper, an improved disturbance observer (DOB) based MPC advanced feedback control is proposed to control the multivariable grinding operation. The improved DOB is based on the optimal achievable H 2 performance and can deal with disturbance observation for the nonminimum-phase delay systems. In this DOB-MPC advanced feedback control, the higher-level optimizer computes the optimal operation points by maximize the profit function and passes them to the MPC level. The MPC acts as a presetting controller and is employed to generate proper pre-setpoint for the lower-level basic feedback control system. The DOB acts as a compensator and improves the operation performance by dynamically compensating the setpoints for the basic control system according to the observed various disturbances and plant uncertainties. Several simulations are performed to demonstrate the proposed control method for grinding process operation.展开更多
文摘Tube furnaces are essential and primary energy intensive facilities in petrochemical plants. Operational optimization of furnaces could not only help to improve product quality but also benefit to reduce energy consumption and exhaust emission. Inspired by this idea, this paper presents a composite model predictive control(CMPC)strategy, which, taking advantage of distributed model predictive control architectures, combines tracking nonlinear model predictive control and economic nonlinear model predictive control metrics to keep process running smoothly and optimize operational conditions. The controllers connected with two kinds of communication networks are easy to organize and maintain, and stable to process interferences. A fast solution algorithm combining interior point solvers and Newton's method is accommodated to the CMPC realization, with reasonable CPU computing time and suitable online applications. Simulation for industrial case demonstrates that the proposed approach can ensure stable operations of furnaces, improve heat efficiency, and reduce the emission effectively.
基金Supported by the National Natural Science Foundation of China (61104084, 61290323)the Guangdong Education University-Industry Cooperation Projects (2010B090400410)
文摘Advanced feedback control for optimal operation of mineral grinding process is usually based on the model predictive control (MPC) dynamic optimization. Since the MPC does not handle disturbances directly by controller design, it cannot achieve satisfactory effects in controlling complex grinding processes in the presence of strong disturbances and large uncertainties. In this paper, an improved disturbance observer (DOB) based MPC advanced feedback control is proposed to control the multivariable grinding operation. The improved DOB is based on the optimal achievable H 2 performance and can deal with disturbance observation for the nonminimum-phase delay systems. In this DOB-MPC advanced feedback control, the higher-level optimizer computes the optimal operation points by maximize the profit function and passes them to the MPC level. The MPC acts as a presetting controller and is employed to generate proper pre-setpoint for the lower-level basic feedback control system. The DOB acts as a compensator and improves the operation performance by dynamically compensating the setpoints for the basic control system according to the observed various disturbances and plant uncertainties. Several simulations are performed to demonstrate the proposed control method for grinding process operation.