降低锌电积外排酸雾的生产实践

湿法炼锌过程中酸雾的产生主要发生在锌电积车间,酸雾会刺激人的呼吸道与皮肤,腐蚀人的牙齿,污染周边空气和土壤。丹霞冶炼厂针对锌电积车间外逸酸雾严重的问题,通过严控新液质量,改进电解槽通风系统,改进风冷塔布液系统、捕滴器,并增加捕沫器等措施,使得外排酸雾减少了99.5%以上,厂房四周的酸雾浓度小于0.025 mg/m^(3),风冷塔外排酸雾0.3 mg/m^(3),不但达到了国家限值排放的要求,而且在行业内遥遥领先。同时,由于风冷塔增高、喷淋系统改进,风冷塔的降温幅度也达到5~6℃,满足了锌电积正常稳定生产的要求。

Wind-induced responses of super-large cooling towers

Traditional gust load factor(GLF)method,inertial wind load(IWL)method and tri-component method(LRC+IWL)cannot accurately analyze the wind-induced responses of super-large cooling towers,so the real combination formulas of fluctuating wind-induced responses and equivalent static wind loads(ESWLSs)were derived based on structural dynamics and random vibration theory.The consistent coupled method(CCM)was presented to compensate the coupled term between background and resonant response.Taking the super-large cooling tower(H=215 m)of nuclear power plant in Jiangxi Province,China,which is the highest and largest in China,as the example,based on modified equivalent beam-net design method,the aero-elastic model for simultaneous pressure and vibration measurement of super-large cooling tower is firstly carried out.Then,combining wind tunnel test and CCM,the effects of self-excited force on the surface pressures and wind-induced responses are discussed,and the wind-induced response characteristics of background component,resonant component,coupled term between background and resonant response,fluctuating responses,and wind vibration coefficients are discussed.It can be concluded that wind-induced response mechanism must be understood to direct the wind resistant design for super-large cooling towers.

Wind?Induced Interference Effect Between Newly?Built Cooling Tower and Existing Cooling Tower

Disturbance effect is one of the important factors for wind damage to large cooling towers.Existing studies on the wind-induced interference of cooling tower groups are aimed at the same size and the lack of wind-induced interference effects between cooling towers of different sizes.With the background of the additional cooling tower project at Shandong Luxi Power Plant in China,the rigid body pressure wind tunnel test is carried out to obtain 194 conditions for the three combinations of the existing four-tower combination(small size),the new two-tower combination(large size)and the six-tower combination surface wind pressure distribution.Numerical simulation of the surrounding flow field of the cooling tower group with the most unfavorable interference condition of the six-tower combination is conducted using the computational fluid dynamics(CFD)method.Based on this,the characteristics of the average and pulsating wind pressure distribution of the cooling tower surface under the six-tower combination are mainly studied,and the load interference coefficients of the large-sized cooling tower and the small-sized cooling tower under the three tower group combinations are compared.The velocity flow field and vorticity changes around the cooling tower group at unfavorable wind angles are analyzed,and the wind-induced interference mechanism between cooling tower groups of different sizes is mainly refined.Research shows that the interference effect between such cooling tower groups of different sizes is much larger than that of cooling tower groups of the same size,which is specifically manifested as the enhancement effect of small-sized cooling towers and the shielding effect of large-sized cooling towers.The interference coefficient of large-sized cooling tower groups increases by 28%,and the interference coefficient of small-sized cooling tower groups decreases by 6.4%.The airflow acceleration caused by the pinch effect between small-sized cooling tower groups has an adverse effect on large-sized cooling towers and can significantly increase the magnitude of local wind load.The shielding effect of large-sized cooling towers can reduce the overall wind load of small-sized cooling towers.The research conclusions can provide the basis of wind load value design for wind resistance design of such large cooling tower addition projects.

Case Study of Wind-Induced Vibration of a Cooling Tower Under Typhoon Environment

As high-rise cooling towers are constantly emerging,wind effects on this kind of wind-sensitive structures have attracted more and more attention,especially in typhoon prone areas.Terrain Type B turbulent flow fields under the normal wind and typhoon are simulated by active wind tunnel technology,and rigid-pressure-measurement model and aero-elastic-vibration-measurement model of a large cooling tower are built.The stagnation point,peak suction point,separation point and leeward point of the throat position shell are selected to analyze pressure coefficient,probability distribution,peak factor,power spectral density and dynamic amplification factor under normal wind and typhoon.It is clarified that there exists a significant non-Gaussian characteristic under typhoon condition,which also exists in structural response level.Resonance response ratio of the total response is higher during typhoon condition.The maximum value of dynamic amplification coefficient under typhoon field is up to 1.18 times over that under normal wind.The findings of this study are expected to be of interest and practical use to professional and researchers involved in the wind-resistant designs of super-large cooling towers in typhoon prone regions.

Updating empirical results of wind loads on cooling towers for turbulence intensity effects

Variations of wind effects on large cooling towers observed at different turbulence intensities for our previous full-scale measurements might be caused by the inherent uncertainties in our physical experiments.Accordingly,the one-way analysis of variance(ANOVA)technique is employed for analyzing the data measured on the prototype Pengcheng cooling tower.Because ANOVA indicates that the variations of full-scale wind effects are basically the effects of turbulence intensity,the empirical results of wind loads on cooling towers obtained by generalizing physical experimental data without considering the turbulence intensity effects are updated using model test results obtained in multiple flow fields.The empirical fluctuating wind pressure distribution is updated based on the fact that the fluctuating wind pressure coefficient linearly increases with the increase in the turbulence intensity,and the empirical formulae of the spectra and the coherences is updated based on conservative assumptions.Comparisons of the empirical results and full-scale measurement data suggest that the original empirical results are either too conservative or unsafe for use.However,economic efficiency and conservativeness will be balanced if the updated empirical results are employed for the wind engineering design.

Performance Prediction of a Multi-Stage Wind Tower for Indoor Cooling

A theoretical model is developed to establish an indepth understanding of the performance of a three-stage wind tower with a bypass system for indoor cooling in rural dry and hot climates. Model simulations are presented for a wide range of ambient conditions that include inlet wind speed, inlet temperature and relative humidity. Simulation results provide an insight into the desirable water flow rates and air-to-water loadings for comfort zone tem-peratures and relative humidity levels at the exit of the wind tower. Simulations show wind towers with variable cross-sections provide an increase in the cooling power for the same inlet wind speed, inlet air temperature and relative humidity when compared to wind towers with a constant cross-section. The study shall lead to a better understanding to designing wind towers that are both environmentally friendly and energy efficient.