A new mechanistic cutting force model for flat end milling using the instantaneous cutting force coefficients is proposed. An in-depth analysis shows that the total cutting forces can be separated into two terms: a no...A new mechanistic cutting force model for flat end milling using the instantaneous cutting force coefficients is proposed. An in-depth analysis shows that the total cutting forces can be separated into two terms: a nominal component independent of the runout and a perturbation component induced by the runout. The instantaneous value of the nominal component is used to calibrate the cutting force coefficients. With the help of the perturbation component and the cutting force coefficients obtained above, the cutter runout is identified. Based on simulation and experimental results, the validity of the identification approach is demonstrated. The advantage of the proposed method lies in that the calibration performed with data of one cutting test under a specific regime can be applied for a great range of cutting conditions.展开更多
Accumulation of ice on airfoils and engines seriously endangers the safety of the fight.The accurate measurement of adhesion strength at the ice-substrate interface plays a vital role in the design of anti/de-icing sy...Accumulation of ice on airfoils and engines seriously endangers the safety of the fight.The accurate measurement of adhesion strength at the ice-substrate interface plays a vital role in the design of anti/de-icing systems.In this pursuit,the present study envisages the evaluation of the stress at the icesubstrate interface to guide the design of experimental set-ups and improve the measurement accuracy of shear strength using the finite element analysis(FEA)method.By considering such factors as the peeling stress,maximum von-mises stress and uniformity of stress,the height and radius of ice and the loading height are investigated.Based on the simulation results,appropriate parameters are selected for the experimental validation.Simulation results show that the peeling stress is decreased by reducing the loading height and increasing the height of ice.Higher ice,increasing loading height and smaller ice radius are found to be beneficial for the uniformity of stress.To avoid cracks or ice-breaking,it is imperative that the ice should be of a small radius and greater height.Parameters including the ice height of 25 mm,radius of 20 mm,and loading height of 9 mm are adopted in the experiment.The results of FEA and the experimental validation can significantly enhance the measurement accuracy of shear strength.展开更多
基金National Natural Science Foundation of China (50435020) Natural Science Foundation of Shaanxi Province(2004E217)+1 种基金the Doctorate Creation Foundation of Northwestern Polytechnical Uni-versity (CX200411)Youth for NPU Teachers Scientific and Technologi-cal Innovation Foundation
文摘A new mechanistic cutting force model for flat end milling using the instantaneous cutting force coefficients is proposed. An in-depth analysis shows that the total cutting forces can be separated into two terms: a nominal component independent of the runout and a perturbation component induced by the runout. The instantaneous value of the nominal component is used to calibrate the cutting force coefficients. With the help of the perturbation component and the cutting force coefficients obtained above, the cutter runout is identified. Based on simulation and experimental results, the validity of the identification approach is demonstrated. The advantage of the proposed method lies in that the calibration performed with data of one cutting test under a specific regime can be applied for a great range of cutting conditions.
基金supported by the National Natural Science Foundation of China(No.11832012).
文摘Accumulation of ice on airfoils and engines seriously endangers the safety of the fight.The accurate measurement of adhesion strength at the ice-substrate interface plays a vital role in the design of anti/de-icing systems.In this pursuit,the present study envisages the evaluation of the stress at the icesubstrate interface to guide the design of experimental set-ups and improve the measurement accuracy of shear strength using the finite element analysis(FEA)method.By considering such factors as the peeling stress,maximum von-mises stress and uniformity of stress,the height and radius of ice and the loading height are investigated.Based on the simulation results,appropriate parameters are selected for the experimental validation.Simulation results show that the peeling stress is decreased by reducing the loading height and increasing the height of ice.Higher ice,increasing loading height and smaller ice radius are found to be beneficial for the uniformity of stress.To avoid cracks or ice-breaking,it is imperative that the ice should be of a small radius and greater height.Parameters including the ice height of 25 mm,radius of 20 mm,and loading height of 9 mm are adopted in the experiment.The results of FEA and the experimental validation can significantly enhance the measurement accuracy of shear strength.
