A high current, AC waveform controller with C-type body frame of spot welder(75 k VA), was examined for the electrode actuating system whose pneumatically driven system has been redesigned and refitted for the servo b...A high current, AC waveform controller with C-type body frame of spot welder(75 k VA), was examined for the electrode actuating system whose pneumatically driven system has been redesigned and refitted for the servo based system without any vertical spring assistance in the 50 mm movable distance. Moreover, the pressing mechanism was carefully handled during the entire pressing tasks as to ensure that no catastrophic reaction happens for the electrodes' caps, electrodes' holders as well as the other part of mechanical assembly. With the mechanically originated-pneumatic and also the converted-servo systems, the stainless steels are welded for both systems to characterize the improvements. While the welding processes were carried out, the electrical signals have been captured to compute the signals' representation of entire sequences. Later, the welded samples were underwent the tensile shear test, metallurgical observation and hardness test. The analytical results show distinct changes in the force profiles which has led to profound changes in mechanical properties of welded specimens.展开更多
This paper focuses on a strategic improving quality of＂high quality assurance CAE （computer aided engineering） analysis model＂ to be used in development design. The authors present a case oftransaxle oil seal leak...This paper focuses on a strategic improving quality of＂high quality assurance CAE （computer aided engineering） analysis model＂ to be used in development design. The authors present a case oftransaxle oil seal leakage in automotive drive trains, a technical reliability problem that generates bottlenecks for auto manufacturers around the world. The application of this model is used to analyze cavitation caused by the metal particles （foreign matter） generated through transaxle wear. This analyzing method primarily uses numerical simulation （CAE） to clarify the technological mechanism generating oil leaks as a result of foreign metallic substances entering oil seals in the drive train. Quality improvement using this CAE analyzing method was verified by successfully applying it to the technological problem of development design bottlenecks at auto manufacturers.展开更多
文摘A high current, AC waveform controller with C-type body frame of spot welder(75 k VA), was examined for the electrode actuating system whose pneumatically driven system has been redesigned and refitted for the servo based system without any vertical spring assistance in the 50 mm movable distance. Moreover, the pressing mechanism was carefully handled during the entire pressing tasks as to ensure that no catastrophic reaction happens for the electrodes' caps, electrodes' holders as well as the other part of mechanical assembly. With the mechanically originated-pneumatic and also the converted-servo systems, the stainless steels are welded for both systems to characterize the improvements. While the welding processes were carried out, the electrical signals have been captured to compute the signals' representation of entire sequences. Later, the welded samples were underwent the tensile shear test, metallurgical observation and hardness test. The analytical results show distinct changes in the force profiles which has led to profound changes in mechanical properties of welded specimens.
文摘This paper focuses on a strategic improving quality of＂high quality assurance CAE （computer aided engineering） analysis model＂ to be used in development design. The authors present a case oftransaxle oil seal leakage in automotive drive trains, a technical reliability problem that generates bottlenecks for auto manufacturers around the world. The application of this model is used to analyze cavitation caused by the metal particles （foreign matter） generated through transaxle wear. This analyzing method primarily uses numerical simulation （CAE） to clarify the technological mechanism generating oil leaks as a result of foreign metallic substances entering oil seals in the drive train. Quality improvement using this CAE analyzing method was verified by successfully applying it to the technological problem of development design bottlenecks at auto manufacturers.
