Power ultrasound is finding widespread applications in assisting conventional processes yielding products of better quality at lower processing power and temperature. Transmission of ultrasound is known to be affected...Power ultrasound is finding widespread applications in assisting conventional processes yielding products of better quality at lower processing power and temperature. Transmission of ultrasound is known to be affected by the boundaries between layers of different materials or same material but in different states （solid or liquid or gas）. This paper investigates the effects of ultrasound （US） on the surface of the solidified weld which has been subjected to ultrasonic vibrations of 20 kHz frequency during laser welding. Vibrations due to ultrasound normally exert a very high force which is usually hundred or thousand times the gravity. The transverse waves will also cause movement of molten material in the weld. As the surface of the weld beads were of interest and not the mechanical properties and the microstructure, investigation of bead on plate welds were found to be sufficient. High carbon steel plate was held at one end by the ultrasonic horn through which ultrasound was injected. A bead on plate weld using a CO2 laser （1 kW） was then performed along the center of the plate using three different welding speeds namely, 400, 1200 and 2000 mm per minute. The ultrasonic powers selected were 3 W and 6 W respectively for each welding speed as higher acoustical power was causing ejection of molten metal from the pool during welding. 3D surface measurements and analysis were then made on a section of length 20 mm using a Talysurf machine. The results show that the surface of the weld was affected to different extent depending on the positions being considered in the weld. Some regions were similar to the reference weld whereas some specific regions were heavily disrupted with deep valleys followed by high peak/s. This shows that US vibration of weld pools, even at very small acoustical power, is a more complex problem than other similar processes such as casting because of the very small volume of molten metal involved.展开更多
文摘提出了一种适用于高功率CO2激光焊缝熔透状态的在线监测方法,设计了不同熔透状态的高功率CO2激光堆焊焊接试验,采用高速摄影技术获取焊接过程中连续变化的光致等离子体图像,编程实现基于最大类间方差的图像分割,计算了光致等离子的高度、底部宽度和面积,得到了特征参数的概率密度分布图和变异系数,并分析了光致等离子体面积的频谱特征.结果表明:在焊缝未熔透时,光致等离子体的高度和面积均显著大于熔透状态时;焊缝未熔透状态的光致等离子体的面积波动频率约为400 Hz.
文摘Power ultrasound is finding widespread applications in assisting conventional processes yielding products of better quality at lower processing power and temperature. Transmission of ultrasound is known to be affected by the boundaries between layers of different materials or same material but in different states （solid or liquid or gas）. This paper investigates the effects of ultrasound （US） on the surface of the solidified weld which has been subjected to ultrasonic vibrations of 20 kHz frequency during laser welding. Vibrations due to ultrasound normally exert a very high force which is usually hundred or thousand times the gravity. The transverse waves will also cause movement of molten material in the weld. As the surface of the weld beads were of interest and not the mechanical properties and the microstructure, investigation of bead on plate welds were found to be sufficient. High carbon steel plate was held at one end by the ultrasonic horn through which ultrasound was injected. A bead on plate weld using a CO2 laser （1 kW） was then performed along the center of the plate using three different welding speeds namely, 400, 1200 and 2000 mm per minute. The ultrasonic powers selected were 3 W and 6 W respectively for each welding speed as higher acoustical power was causing ejection of molten metal from the pool during welding. 3D surface measurements and analysis were then made on a section of length 20 mm using a Talysurf machine. The results show that the surface of the weld was affected to different extent depending on the positions being considered in the weld. Some regions were similar to the reference weld whereas some specific regions were heavily disrupted with deep valleys followed by high peak/s. This shows that US vibration of weld pools, even at very small acoustical power, is a more complex problem than other similar processes such as casting because of the very small volume of molten metal involved.
