高性能UOE钢管的开发

JFE钢铁公司开发了适用于能源开发、运输和储存的高性能钢铁材料。本文介绍了用钢板制成的高性能UOE钢管。目前，JFE可以提供各种规格和用途的高端UOE钢管。

国外土工织物在坝工建筑中的应用

土工织物材料是工程建设中应用的土工织物 ,土工膜、土工复合材料、土工特种材料的总称。土工织物在水工建筑中应用越加广泛 ,并具有天然滤层所不具备的力学性质。

Ni_(56)Mn_(25-x)Cr_xGa_(19)(x=0,2,4,6) high temperature shape memory alloys

The microstructure,martensitic transformation behavior,mechanical and shape memory properties of Ni56Mn25-xCrxGa19（x=0,2,4,6） alloys were investigated.Single phase of martensite with tetragonal structure is present for x=0,and dual-phase containing martensite and γ phase is observed for x≥2.The martensitic transformation peak temperatures decrease monotonically from 401 ℃ for x=0 to 197 ℃ for x=6.The introduction of γ phase by Cr addition is proved to be effective in improving the workability and ductility.The tensile stress and strain are 497 MPa and 8 % for x=4,and 454 MPa and 5.5 % for x=6,respectively.The shape memory strain values are 2.7 % under a residual strain of 4.5 % for x=4,and 1.9 % under a residual strain of 3.5 % for x=6,respectively.

Microstructure evolution and dislocation configurations in nanostructured Al-Mg alloys processed by high pressure torsion

Microstructure evolution and dislocation configurations in nanostructured Al–Mg alloys processed by high pressure torsion （HPT） were analyzed by transmission electron microscopy （TEM） and high-resolution TEM （HRTEM）. The results show that the grains less than 100 nm have sharp grain boundaries （GBs） and are completely free of dislocations. In contrast, a high density of dislocation as high as 1017 m^-2 exists within the grains larger than 200 nm and these larger grains are usually separated into subgrains and dislocation cells. The dislocations are 60° full dislocations with Burgers vectors of 1/2〈110〉and most of them appear as dipoles and loops. The microtwins and stacking faults （SFs） formed by the Shockley partials from the dissociation of both the 60° mixed dislocation and 0° screw dislocation in ultrafine grains were simultaneously observed by HRTEM in the HPT Al–Mg alloys. These results suggest that partial dislocation emissions, as well as the activation of partial dislocations could also become a deformation mechanism in ultrafine-grained aluminum during severe plastic deformation. The grain refinement mechanism associated with the very high local dislocation density, the dislocation cells and the non-equilibrium GBs, as well as the SFs and microtwins in the HPT Al-Mg alloys were proposed.

Deformation defects and electron irradiation effect in nanostructured Al-Mg alloy processed by severe plastic deformation

In order to explore the exact nature of deformation defects previously observed in nanostructured Al-Mg alloys subjected to severe plastic deformation, a more thorough examination of the radiation effect on the formation of the planar defects in the high pressure torsion （HPT） alloys was conducted using high-resolution transmission electron microscopy （HRTEM）. The results show that high density defects in the HRTEM images disappear completely when these images are exposed under the electron beam for some duration of time. At the same time, lattice defects are never observed within no-defect areas even when the beam-exposure increases to the degree that holes appear in the areas. Therefore, it is confirmed that the planar defects observed in the HPT alloys mainly result from the significant plastic deformation and are not due to the radiation effect during HRTEM observation.

Effects of high temperature pre-straining on natural aging and bake hardening response of Al-Mg-Si alloys

The influences of high temperature pre-straining (HT-PS) on the natural aging and bake hardening of Al?Mg?Si alloys were investigated by Vickers microhardness measurements, differential scanning calorimetry (DSC) analysis and transmission electron microscopy (TEM) characterization. The results show that pre-straining at 170 °C immediately after quenching can effectively resolve the rather high T4 temper hardness caused by the conventional room temperature (RT) pre-straining treatment, and give a better bake hardening response (BHR) after paint-bake cycle. HT-PS 7% at 170 °C for 10 min is chosen as the optimum process as it provides lower T4 temper hardness and better BHR. The simultaneous introduction of dislocations and Cluster (2) can significantly suppress the natural aging and promote the precipitation of β″ phase, and reduce the effects of deformation hardening by dynamic recovery.

Hot deformation behavior and workability of pre-extruded ZK60A magnesium alloy

The hot deformation behavior and workability of pre-extruded ZK60A magnesium alloy were investigated by compression tests in the temperature range of 250-450 ℃and the strain rate range of 0.001-10 s 1. The constitutive equation for the pre-extruded ZK60A alloy can be described by hyperbolic sine function. Processing maps were constructed from true strains of -0.2 to -0.8. The alloy experienced complete dynamic recrystallization （DRX） and showed good workability in the temperature range of 300-400 ℃ and the strain rate range of 0.01-0.001 s-Z, where hot working in pre-extruded ZK60A, such as forging, can be carried out. For large deformation to true strain of over -0.5, strain rates above 0.1 s-1 are not recommended at all temperatures, where flow instability such as local strain concentration, twinning deformation, abnormal grain growth, micro-cracks, and shear fracture were observed. Climb-controlled dislocation creep dominates both the plastic deformation and nucleation of DRX of the pre-extruded ZK60A magnesium alloy.

Modeling of deformation energy at elevated temperatures and its application in Mg-Li-Al-Y alloy

To control the superplastic flow and fracture and examine the variation in deformation energy,the stress and grain size of Mg-7.28Li-2.19Al-0.091Y alloy were obtained using tensile testing and microstructure quantification,and new high temperature deformation energy models were established.Results show that the grain interior deformation energy increases with increasing the strain rate and decreases with increasing the temperature.The variation in the grain boundary deformation energy is opposite to that in the grain interior deformation energy.At a given temperature,critical cavity nucleation energy decreases with increasing strain rate and cavity nucleation becomes easy,whereas at a given strain rate,critical cavity nucleation energy increases with increasing temperature and cavity nucleation becomes difficult.The newly established models of the critical cavity nucleation radius and energy provide a way for predicting the initiation of microcrack and improving the service life of the forming parts.

High temperature plastic deformation behavior of non-oriented electrical steel

High temperature plastic deformation behavior of non-orientated electrical steel was investigated by Gleeble 1500 thermo-mechanical simulator at strain rate of 0.01-10 s^-1 and high temperature of 500-1 200 ℃. The stress level factor （a）, stress exponent （n）, structural factor （A） and activation energy （Q） of high temperature plastic deformation process of non-orientated electrical steel in different temperature ranges were calculated by the Arrhenius model. The results show that, with dynamic elevation of deformation temperature, phase transformation from α-Fe to γ-Fe takes place simultaneously during plastic deformation, dynamic recovery and dynamic recrystallization process, leading to an irregular change of the steady flow stress. For high temperature plastic deformation between 500 and 800 ℃, the calculated values of a, n, A, and Q are 0.039 0 MPa 1, 7.93, 1.9× 10^18 s^-1, and 334.8 kJ/mol, respectively, and for high temperature plastic deformation between 1 050 and 1 200 ℃, the calculated values of a, n, A, and Q are 0.125 8 MPa1, 5.29, 1.0 × 10^28 s^-1, and 769.9 kJ/mol, respectively.

Key R&D activities for development of new types of wrought magnesium alloys in China

Many researchers in China are actively engaged in the development of new types of wrought magnesium alloys with low cost or with high-performances and novel plastic processing technologies.The research activities are funded primarily through four government-supported programs:the Key Technologies R&D Program of China,the National Basic Research Program of China,the National High-tech R&D Program of China,and the National Natural Science Foundation of China.The key R&D activities for the development of new wrought magnesium alloys in China are reviewed,and typical properties of some new alloys are summarized. More attentions are paid to high-strength wrought magnesium alloys and high-plasticity wrought magnesium alloys.Some novel plastic processing technologies,emerging in recent years,which aim to control deformation texture and to improve plasticity and formability especially at room temperature,are also introduced.

High-pressure torsion deformation process of bronze/niobium composite

The deformation process in the material volume under high-pressure torsion(HPT)was studied.As a model object for the observation of deformation process,we used a composite comprising a bronze matrix and niobium filaments.The arrangements of the niobium filaments in the bronze matrix and their size have regular geometry.This allows us to monitor and measure the displacement of the niobium filaments in the sample volume,which results from HTP.The bronze/niobium composite samples were subjected to HPT at room temperature and 6 GPa,and the number of revolutions N=1/4,1/2,1,2,3 and 5.It was shown that HPT with revolution number of 1 leads to the 360° rotation of entire sample volume without sample slippage.Similar deformational behavior during HPT can be expected for high-ductility metallic materials.The increase in the number of revolutions more than 2 leads to twisting the niobium filaments in the sample volume and the formation of 'vortex' multilayer structure.The mechanisms for the formation of such structures were discussed.

Thermo-plasticity of high-strength and high-ductility 7050 aluminum ingot

Thermo-plasticity of homogenized 7050 aluminum ingot was investigated by instantaneous tensile tests conducted at different temperatures. The results show that, with the increase of testing temperatures, the strength decreases, and the plasticity increases firstly and then decreases in homogenized 7050 ingot. When the studied alloy is deformed between 380℃ and 420℃, the deformation resistance is lower and plasticity is better. And the actual heating temperature for ingot before hot extrusion should be controlled between 360 ~C and 400 ~C. At low tensile temperatures, the deformation structure is mainly composed of dislocation substructure. With the increase of testing temperatures, transgranular fracture transforms into intergranular fracture progressively during deformation. At high tensile temperatures, the grain boundaries are weakened, deformation is concentrated at the grain boundaries and the re-orientation of equilibrium phases at grain boundaries appears.

Deformation behavior of high performance fiber reinforced cementitious composite prepared with asphalt emulsion

A novel engineered cementitious composite(ECC) was prepared with the complex binder of Portland cement and asphalt emulsion.By adjusting the amount of asphalt emulsion,different mixture proportions were adopted in experiments,including four-point bending test,compressive test,and scanning electric microscopy(SEM).The SEM observation was conducted to evaluate the contribution of polyvinyl alcohol(PVA) fiber and asphalt emulsion to the composite toughening mechanism.The tests results show that the most remarkable deflection-hardening behavior and saturated multiple cracking are achieved when the content of asphalt emulsion is 10%.However,excessive content of asphalt emulsion causes severe damages on the deformation behavior as well as loss in compressive strength of the mixture.SEM observation indicates that the influence of asphalt emulsion on the fiber/matrix interfacial property changes the dominant fiber failure type from rupture into pull-out mode,and thus causes beneficial effects for strain-hardening behavior.

Characteristics of hot tensile deformation and microstructure evolution of twin-roll cast AZ31B magnesium alloys

High temperature tensile properties and microstructure evolutions of twin-roll-cast AZ31B magnesium alloy were investigated over a strain rate range from 10-3 to 1 s-1.It is suggested that the dominant deformation mechanism in the lower strain rate regimes is dislocation creep controlled by grain boundary diffusion at lower temperature and by lattice diffusion at higher temperatures,respectively.Furthermore,dislocation glide and twinning are dominant deformation mechanisms at higher strain-rate.The processing map,the effective diffusion coefficient and activation energy map of the alloy were established.The relations of microstructure evolutions to the transition temperature of dominant diffusion process,the activation energy platform and the occurrence of the full dynamic recrystallization with the maximum peak efficiency were analyzed.It is revealed that the optimum conditions for thermo-mechanical processing of the alloy are at a temperature range from 553 to 593 K,and a strain rate range from 7×10-3 to 2×10-3 s-1.

Natural frequency of tapered high pier considering pile-soil interaction

In seismic design of tapered high pier, the analysis of natural vibration frequency is of great importance. According to the engineering features of tapered high pier in mountainous area, a vibration calculation model was set up considering the tapered pier characteristics and pile-soil interaction. Based on Southwell frequency composition theory, it consists of elastic deformation of bridge pier and the rigid deformation of group piles, which are respectively solved by the finite-element method and energy method, and then the natural frequency is derived. The comparison between the measured and calculated results shows that the calculation errors with and without considering pile-soil interaction are 4.9% and 14.7%, respectively. Additionally, the main parameters (pier height, section variation coefficient and lateral foundation horizontal proportional coefficient) affecting natural frequency were investigated. The result shows that natural frequency ascends with the increase of the lateral foundation horizontal proportional coefficient; and it is quite necessary to consider the pile-soil interaction in natural frequency calculation of tapered high pier.

Surface Dislocation Nucleation Mediated Deformation and Ultrahigh Strength in Sub-10-nm Gold Nanowires

The plastic deformation and the ultrahigh strength of metals at the nanoscale have been predicted to be controlled by surface dislocation nucleation. In situ quantitative tensile tests on individual 〈111〉 single crystalline ultrathin gold nanowires have been performed and significant load drops observed in stress-strain curves suggest the occurrence of such dislocation nucleation. High-resolution transmission electron microscopy （HRTEM） imaging and molecular dynamics simulations demonstrated that plastic deformation was indeed initiated and dominated by surface dislocation nucleation, mediating ultrahigh yield and fracture strength in sub-lO-nm gold nanowires.

Excellent ductility and serration feature of metastable CoCrFeNi high-entropy alloy at extremely low temperatures

Seldom could metals and alloys maintain excellent properties in cryogenic condition, such as the ductility, owing to the restrained dislocation motion.However, a face-centered-cubic(FCC) CoCrFeNi highentropy alloy(HEA) with great ductility is investigated under the cryogenic environment. The tensile strength of this alloy can reach a maximum at 1,251±10 MPa, and the strain to failure can stay at as large as 62% at the liquid helium temperature. We ascribe the high strength and ductility to the low stacking fault energy at extremely low temperatures,which facilitates the activation of deformation twinning.Moreover, the FCC→HCP(hexagonal close-packed) transition and serration lead to the sudden decline of ductility below 77 K. The dynamical modeling and analysis of serrations at 4.2 and 20 K verify the unstable state due to the FCC→HCP transition. The deformation twinning together with phase transformation at liquid helium temperature produces an adequate strain-hardening rate that sustains the stable plastic flow at high stresses, resulting in the serration feature.

Modelling of grain boundary impurity segregation during high temperature plastic deformation

A modified theoretical model is proposed to predict the grain boundary segregation of impurity atoms during high temperature plastic deformation. The model is based on the supersaturated vacancy-impurity complex created by plastic deformation and involves quasi-thermodynamics and kinetics. Model predictions are made for phosphorus grain boundary segregation during plastic deformation in ferrite steel. The results reveal that phosphorus segregates at grain boundaries during plastic deformation. At a given temperature, under a certain strain rate the segregation increases with increasing deformation amount until reaching a steady value, and at the same deformation amount it increases with increasing strain rate. The predicted results are compared with the available experimental values, indicating that there is a reasonable agreement between the theoretical predictions and the experimental observations.

Study on seismic damage of SRHSC frame columns

The damage evolution in steel reinforced high strength concrete(SRHSC) frame columns was studied based on the test results of cyclic reversed loading experiment of 12 frame column specimens with various axial compression rations,stirrups ratios,steel rations and loading histories.The variation law of the ultimate bearing capacity,ultimate deformation and ultimate hysteretic energy dissipation of specimens under different loading protocols was obtained.The seismic damage characteristics,as well as strength and stiffness degradation,of SRHSC frame columns were analyzed.Based on the analysis of the nonlinear double parameters combination of deformation and energy,a damage model that can well reflect the mechanical characteristics of members subjected to a horizontal earthquake action was established by considering the effects of the number of the loading cycles on the ultimate resistance capacity(ultimate deformation and ultimate energy dissipation capacity) of members,and the loading history on damage,etc.According to the test results,the related parameters of the damage model were proposed.Finally,the damage model proposed was validated by the test results.Results indicated that the proposed damage model is theoretically more reasonable and can accurately describe the seismic damage evolution of the SRHSC frame columns.The results also can be used as a new theoretic reference for the establishment of damage-based earthquake-resistant design method of SRHSC members.