Production of super-high strength aluminum alloy billets by low frequency electromagnetic casting

The effects of low frequency electromagnetic field on the macro-physical fields in the semi-continuous casting process of aluminum alloys and the microstructure and crack in the billets were studied and analyzed by the numerical and experimental methods.Comparison of the results for the macro-physical fields in the low frequency electromagnetic casting（LFEC） process with the conventional DC casting process indicates the following characters due to the application of electromagnetic field：an entirely changed direction and remarkably increased velocity of melt flow;a uniform distribution and a decreased gradient of temperature;elevated isothermal lines;a reduced sump depth;decreased stress and plastic deformation.Further,the microstructure of the billets is refined remarkably and the crack in the billets is eliminated in LFEC process because of modification of the macro-physical fields induced by the application of low frequency electromagnetic field.

Effects of weld reinforcement on tensile behavior and mechanical properties of 2219-T87 aluminum alloy TIG welded joints

Tungsten inert gas （TIG） welded joints for 2219-T87 aluminum alloy are often used in the fuel tanks of large launch vehicles. Because of the massive loads these vehicles carry, dealing with weld reinforcement on TIG joints represents an important issue in their manufacturing and strength evaluation. Experimental and numerical simulation methods were used to investigate the effects of weld toe shape and weld toe position on the tensile behavior and mechanical properties of these joints. The simulation results indicated that the relative difference in elongation could be as large as 96.9% caused by the difference in weld toe shape. The joints with weld toes located in the weld metal or in the partially melted zone （PMZ） exhibited larger elongation than joints with weld toes located at the juncture of the weld metal and the PMZ.

Microstructures and mechanical properties of extruded 2024 aluminum alloy reinforced by FeNiCrCoAl_3 particles

Different proportions of commercial 2024 aluminum alloy powder and FeNiCrCoA13 high entropy alloy （HEA） powder were ball-milled （BM） for different time. The powder was consolidated by hot extrusion method. The microstructures of the milled powder and bulk alloy were examined by X-ray diffraction （XRD）, scanning electron microscopy （SEM） and transmission electron microscopy （TEM）. Mechanical properties of the extruded alloy were examined by mechanical testing machine. The results show that after BM, the particle size and microstructures of the mixed alloy powder change obviously. After 48 h BM, the average size of mixed powder is about 30 nm, and then after hot extrusion, the average size of grains reaches about 70 rim. The compressive strength of the extruded alloy reaches 710 MPa under certain conditions of milling time and composition. As a result of the identification of the nano-/micro-strueture-property relationship of the samples, such high strength is attributed mainly to the nanocrystalline grains of a（Al） and nanoscaled FeNiCrCoAl3 particles, and the fine secondary phase of Al2Cu and Fe-rich phases.

High temperature mechanical behavior of alumina dispersion strengthened copper alloy with high content of alumina

The microstructure and its effects on the high temperature mechanical behavior of Cu-2.7%Al_2O_3 （volume fraction） dispersion strengthened copper （ADSC） alloy were investigated. The results indicate that fine alumina particles are uniformly distributed in the copper matrix, while a few coarse ones are distributed on the grain boundaries. Tensile tests results show that Hall-Petch mechanism is the main contribution to the yield strength of ADSC alloy at room temperature. Its high temperature strength is attributed to the strong pinning effects of alumina particles on the grain and sub-grain boundaries with dislocations. The ultimate tensile strength can reach 237 MPa and the corresponding yield strength reaches 226 MPa at 700℃. Tensile fracture morphology indicates that the ADSC alloy shows brittleness at elevated temperatures. Creep tests results demonstrate that the steady state creep rates at 400 ℃ are lower than those at 700 ℃. The stress exponents at 400 ℃ and 700℃ are 7 and 5, respectively, and the creep strain rates of the ADSC alloy are controlled by dislocation core diffusion and lattice diffusion.

Influence of pre-stretching on quench sensitive effect of high-strength Al-Zn-Mg-Cu-Zr alloy sheet

The influence of pre-stretching on quench sensitive effect of high strength Al-Zn-Mg-Cu-Zr alloy AA 7085 sheet was investigated by tensile testing at room temperature,transmission electron microscopy(TEM)and differential scanning calorimetry(DSC).The water-cooled and aged alloy exhibits higher strength than the air-cooled and aged alloy;2.5%pre-stretching of tensile deformation exerts little effect on strength of water-cooled and aged alloy but increases that of air-cooled and aged one,and therefore the yield strength reduction rate due to slow quenching decreases from about 3.8%to about 1.0%,reducing quench sensitive effect.For the air-cooled alloy,pre-stretching increases the sizes ofη'strengthening precipitates but also increases their quantity and the ratio of diameter to thickness,resulting in enhanced strengthening and higher strength after aging.The reason has been discussed based on microstructure examination by TEM and DSC.

Microstructure and mechanical properties of friction stir welded powder metallurgy AA2024 alloy

The extruded plate of powder metallurgy AA2024 aluminum alloy was successfully solid-state joined by friction stir welding(FSW) to demonstrate potential applications in the aerospace and automotive industries. For determining the optimal processing parameters of FSW, the microstructure, mechanical properties, and fracture behavior of FSW joints were evaluated. When the processing parameters were optimized with 2000 r/min rotation speed and100 mm/min traverse speed, high quality welds were achieved. The ultimate tensile strength yield strength and elongation of the joint can reach 415 MPa(85% of the base metal strength), 282 MPa, and 9.5%, respectively. The hardness of the joint gradually decreased from the alloy matrix to the heat-affected zone. The lowest strength and hardness appeared near the heat-affected zone because of the over-aging caused by heat flow from repeated stirring during FSW. The average grain size of the stir zone(2.15 μm) was smaller than that of the base metal(4.43 μm) and the heat-affected zone(5.03 μm), whose grains had <110> preferred orientation.

High Density Plasma Nitriding of Al-Cu Alloys for Automotive Parts

Duralumin alloys have been utilized as structural components and parts for aircrafts, train-cars and so forth. Their high specific strength was attractive to those applications; however, their little corrosion resistance and low wear endurance became a fatal demerit in practical applications. In order to overcome these issues of high strength aluminum alloys, high density plasma nitriding is proposed as an effective surface treatment for duralumin. This process has a capability to control the RF- and DC-plasmas independently for nitriding. This enables us to temporally control and describe the plasma state by in-situ plasma diagnosis. This plasma diagnosis was instrumented to search for optimum processing condition to plasma nitriding the duralumin alloys of type A2011. Both type A2011 aluminum alloy plates and pipes were employed to describe the inner nitriding behavior for hardening the duralumin alloys by the present plasma nitriding.

7475合金复杂薄壁件的超塑成形技术

以椭球形零件为例，介绍了7475合金复杂薄壁件的超塑成形技术。采用有限元分析技术，对成形过程实施仿真，从而突破了零件壁厚均匀化、模具的设计、超塑成形工艺参数的优化等技术关键，采用CAD/CAM技术进行模具CAD/CAM设计和制造，实现(产品、工装)设计、工艺、制造三结合，所制造的某型号复杂薄壁件在形状尺寸精度、壁厚机械性能要求等方面均符合技术指标要求。

Prototype of a large neutron detector based on MWPC

A prototype of large-area position sensitive neutron detector was designed and constructed according to the requirements of the Small-Angle Scattering spectrometer of China Spallation Neutron Source(CSNS).The detector was based on the 3He neutron convertor and MWPC with an effective area of 650 mm×650 mm.A prototype was completed and tested with 55Fe X-ray.The high-pressure vessel was designed and constructed with high-strength aluminum alloy.A position resolution of about 4.6mm×2.3 mm(FWHM)and efficiency>65%for neutrons with wavelength of 1.8?was determined after the operational gas filled.