The theory and its method of machining parameter optimization for high-speed machining are studied. The machining data collected from workshops, labs and references are analyzed. An optimization method based on the ge...The theory and its method of machining parameter optimization for high-speed machining are studied. The machining data collected from workshops, labs and references are analyzed. An optimization method based on the genetic algorithm (GA) is investigated. Its calculation speed is faster than that of traditional optimization methods, and it is suitable for the machining parameter optimization in the automatic manufacturing system. Based on the theoretical studies, a system of machining parameter management and optimization is developed. The system can improve productivity of the high-speed machining centers.展开更多
The multisensor online measure system for high precision marking and cutting robot system is designed and the data fusion method is introduced, which combines augment state multiscale process with extend Kalman filter...The multisensor online measure system for high precision marking and cutting robot system is designed and the data fusion method is introduced, which combines augment state multiscale process with extend Kalman filter. The technology measuring the three-dimensional deforming information of profiled bars is applied. The experimental result shows that applying the multisensor data fusion technology can enhance the measure precision and the reliability of measure system.展开更多
The high-pressure hydrogenation heat exchanger is an impoltmlt equipment of the refinery, but it is exposed tothe problem of leakage caused by ammonium salt corrosion. Therefore, it is very important to evaluate the o...The high-pressure hydrogenation heat exchanger is an impoltmlt equipment of the refinery, but it is exposed tothe problem of leakage caused by ammonium salt corrosion. Therefore, it is very important to evaluate the operating statusof flae hydrogenation heat exchanger. To improve flae method for evaluating the operating status of hydrogenation heat ex-chmagers by using flae traditional method, flais paper proposes a new method for evaluating the operation of hydrogenationheat exchangers based on big data. To address flae noisy data common in flae industry, this paper proposes an automatednoisy interval detection algorithm. To deal with flae problem that the sensor parameters have voluminous and mtrelateddimensions, flais paper proposes a key parameter detection algorithm based on flae Pearson correlation coefficient. Finally,this paper presents a system-based health scoring algorithm based on PCA （Principal Component Analysis） to assist site op-erators in assessing the healfla of hydrogenation heat exchangers. The evaluation of flae operating status of flae hydrorefiningheat exchange device based on big data technology will help the operators to more accurately grasp the status of flae indus-trial system mad have positive guiding significance for the early warning offlae failure.展开更多
A new spiral tool path generation algorithm for 5-axis high speed machining is proposed in this paper.Firstly,the voltage contours are calculated to satisfy the machining parameters in the mapping parametric domain by...A new spiral tool path generation algorithm for 5-axis high speed machining is proposed in this paper.Firstly,the voltage contours are calculated to satisfy the machining parameters in the mapping parametric domain by means of the electrostatic field model of partial differential equations.Secondly,the mapping rules are constructed and the machining trajectory is planned out in the standard parametric domain in order to map and generate the spiral trajectory in the corresponding parametric domain.Finally,this trajectory is mapped onto the parametric surface for the obtainment of the spiral tool path.This spiral tool path can realize the machining of complicated parametric surface and trimmed surface without tool retractions.The above-mentioned algorithm has been implemented in several simulations and validated successfully through the actual machining of a complicated cavity.The results indicate that this method is superior to the existing machining methods to realize the high speed machining of the complicate-shaped cavity based on parametric surface and trimmed surface.展开更多
文摘The theory and its method of machining parameter optimization for high-speed machining are studied. The machining data collected from workshops, labs and references are analyzed. An optimization method based on the genetic algorithm (GA) is investigated. Its calculation speed is faster than that of traditional optimization methods, and it is suitable for the machining parameter optimization in the automatic manufacturing system. Based on the theoretical studies, a system of machining parameter management and optimization is developed. The system can improve productivity of the high-speed machining centers.
文摘The multisensor online measure system for high precision marking and cutting robot system is designed and the data fusion method is introduced, which combines augment state multiscale process with extend Kalman filter. The technology measuring the three-dimensional deforming information of profiled bars is applied. The experimental result shows that applying the multisensor data fusion technology can enhance the measure precision and the reliability of measure system.
基金supported by the National Natural Science Foundation of China (U1534201)the open project of Science and Technology on Communication Networks Laboratorythe National Key Research and Development Program of China (2016QY01W0200)
文摘The high-pressure hydrogenation heat exchanger is an impoltmlt equipment of the refinery, but it is exposed tothe problem of leakage caused by ammonium salt corrosion. Therefore, it is very important to evaluate the operating statusof flae hydrogenation heat exchanger. To improve flae method for evaluating the operating status of hydrogenation heat ex-chmagers by using flae traditional method, flais paper proposes a new method for evaluating the operation of hydrogenationheat exchangers based on big data. To address flae noisy data common in flae industry, this paper proposes an automatednoisy interval detection algorithm. To deal with flae problem that the sensor parameters have voluminous and mtrelateddimensions, flais paper proposes a key parameter detection algorithm based on flae Pearson correlation coefficient. Finally,this paper presents a system-based health scoring algorithm based on PCA （Principal Component Analysis） to assist site op-erators in assessing the healfla of hydrogenation heat exchangers. The evaluation of flae operating status of flae hydrorefiningheat exchange device based on big data technology will help the operators to more accurately grasp the status of flae indus-trial system mad have positive guiding significance for the early warning offlae failure.
基金supported by the National Program on Key Basic Research Project of China (973 Program) under Grant No.2011CB302400the National Natural Science Foundation of China (NSFC) under Grant Nos.50975274 and 51175479
文摘A new spiral tool path generation algorithm for 5-axis high speed machining is proposed in this paper.Firstly,the voltage contours are calculated to satisfy the machining parameters in the mapping parametric domain by means of the electrostatic field model of partial differential equations.Secondly,the mapping rules are constructed and the machining trajectory is planned out in the standard parametric domain in order to map and generate the spiral trajectory in the corresponding parametric domain.Finally,this trajectory is mapped onto the parametric surface for the obtainment of the spiral tool path.This spiral tool path can realize the machining of complicated parametric surface and trimmed surface without tool retractions.The above-mentioned algorithm has been implemented in several simulations and validated successfully through the actual machining of a complicated cavity.The results indicate that this method is superior to the existing machining methods to realize the high speed machining of the complicate-shaped cavity based on parametric surface and trimmed surface.
