高结温SiC陶瓷封装硅堆的工艺研究

以研制SC2CL2A/8KV SiC型陶瓷封装硅堆的研制为例,阐述了高结温SiC陶瓷封装硅堆的工艺研究,并对封装成型的硅堆产品特性加以验证。

Surface recrystallization of single crystal nickel-based superalloy

As-cast single crystal （SC） superalloy samples were shot peened and then annealed at different temperatures to investigate the effect of annealing temperature on the surface recrystallization behavior of the SC superalloy. The results show that the depth of recrystallized layers increases with the increase of annealing temperature. Below 1200 °C, the recrystallization depth climbs slowly with temperature rising. Above 1200 °C, the recrystallization depth increases sharply with the rise of temperature. The morphology of recrystallized grains is significantly affected by annealing temperature. Below the γ′ solvus, cellular recrystallization may be observed. Above the γ′ solvus, recrystallization occurs through the growth of well developed recrystallized grains. In addition, the microstructure evolution of recrystallized grains at the homogenization annealing temperature was studied. It is found that recrystallized grains first nucleate in the dendritic core areas on the shot-peened surface and then grow inwards along the dendritic core areas. With the dissolution of the coarse γ′ precipitates and γ/γ′ eutectics in the interdendritic areas, the recrystallized grain boundaries move through the interdendritic areas. Finally, the fully developed grains nearly have a uniform depth. The dissolution of primary γ′ precipitates is a critical factor influencing the recrystallization behavior of SC superalloys.

Effect of Extreme Natural High Temperature on Seed Setting Rate of Rice(Oryza sativa L.) at Heading and Flowering Stage

The seed setting rates of total 198 rice cultivars （lines） at heading and flowering stage were investigated under the condition of extreme natural high tem- perature in 2013 so as to analyze the effect of extreme natural high temperature on seed setting rate of different rice cultivar （line）. The results showed that the contin- uous high temperature showed certain effects on the seed setting rates of tested materials, and significant differences were shown in seed setting rate among differ- ent rice cultivars （lines）. The seed setting rates differed significantly among indica F1 hybrids derived from different sterile and restorer lines, indicating that the sterile and restorer lines had great effects on heat tolerances of different F~ hybrids. The cor- relation analysis showed that the seed setting rates of conventional indica restorer lines and conventional japonica rice cultivars （lines） were negatively related to the daily highest temperature （P〉0.05）, and the seed setting rates of indica F1 hybrids were positively related to the seed setting rates of their restorer lines. Total four in- dica restorer lines, including Ninghuiguangkangzhan, Shuhui 527, Chenghui 3203 and Xianyin-8, and four new japonica rice cultivars （lines）, including Wuyinjinghui （B2）, Nanjing 4//W3660/Nanjing 44 （B12） and Wuyun 2330/JD6011 （B22） were pre- liminarily screened, and their seed setting rates were all close to the normal level （90%）. The screened rice cultivars （lines） showed higher heat tolerances.

Roles of Zr and Y in cast microstructure of M951 nickel-based superalloy

The influence of Zr and Y on the cast microstructure of a nickel-based superalloy was investigated by optical microscopy （OM）,scanning electron microscopy（SEM）,electron probe micro-analysis（EPMA）and X-ray diffraction（XRD）.Theγ＋γ′eutectic volume in the superalloy rises notably with the increase of Zr or Y content.Meanwhile,the morphologies of primary MC carbides change from needle and platelet-like to blocky shape with increasing Zr and Y doped.The XRD results show that the primary MC carbide lattice constant increases with Zr and Y additions,and EPMA investigation shows that the platelet-like MC carbides contain primarily Nb and C,while those carbides in blocky shape have 39.2%Zr and 39.6%Nb in average,.These influences on the cast microstructure can be attributed to the atomic size effects of Zr and Y.

Microstructure evolution of Zn-8Cu-0.3Ti alloy during hot deformation

The hot deformation behavior of homogenized zinc alloy was investigated through uniaxial compression test on a Gleeble-1500 thermal-mechanical simulator within a temperature range of 230-380°C and a strain rate range of 0.01-10 s -1 ,the corresponding flow curves and their characters were determined and analyzed,and microstructures were studied by optical,SEM and TEM microscopy.The results indicated that the microstructure evolution of zinc alloy during hot deformation involves the spheroidization of the phase of TiZn15,coarsening of the precipitated phase and dynamic recrystallization（DRX）of the phase of matrix,leading to the formation of the polyphase（η＋ε＋TiZn15）structure.The spheroidization of the phase of TiZn15 during hot deformation was beneficial to the particle nucleation stimulated and then promoted to DRX of matrix.The dynamic recrystallization grain size of the matrix phase decreased firstly and then increased with elevating the temperature,and the degree of DRX became more complete when the strain rate and strain became larger.Hot deformation accelerated the diffusion of Cu atom,which resulted in the coarsening of the precipitated phase.Thus,the microstructure was refined owing to the pinning effect of the precipitated phase.

High Temperature Characteristics of 3C-SiC/SiHeterojunctionDiodes Grown by LPCVD

The high temperature (300 ～480K) characteristics of the n-3C-SiC/p-Si heterojunction diodes (HJD) fabr icated by low-pressure chemical vapor deposition on Si (100) substrates are inv estigated.The obtained diode with best rectifying properties has 1.8×104 of ratio at room temperature,and slightly rectifying characteristics with 3.1 of rectification ratio is measured at 480K of an ambient temperature .220V of reverse breakdown voltage is acquired at 300K.Capacitance-voltage char acteristics show that the abrupt junction model is applicable to the SiC/Si HJD structure and the built-in voltage is 0.75V.An ingenious equation is employed to perfectly simulate and explain the forward current density-voltage data meas ured at various temperatures.The 3C-SiC/Si HJD represents a promising approach for the fabrication of high quality heterojunction devices such as SiC-emitter heterojunction bipolar transistors.

Dynamic recrystallization of single-crystal nickel-based superalloy

The dynamic recrystallization behavior of single-crystal（SC） superalloy SR.R99 at low strain rate was investigated by high-temperature creep testing.The results show that dynamic recrystallization may take place after the uncoated samples have been creep-tested in air at high temperature and low stress for a long time.Both the threshold temperature and strain for the dynamic recrystallization of SC superalloy SRR99 at low strain rate are lower than those for the static recrystallization.Dynamically recrystallized grains with the depth less than 15 μm are only located in the surface γ＇-free layers,and the recrystallized grains are well-developed grains without columnar y＇precipitates within them.The dynamic recrystallization behavior of SC superalloy SRR99 at low strain rate is mainly related to high-temperature oxidation.Suitable protective coating can effectively prevent the dynamic recrystallization of SC superalloy components in service.In addition,the dynamic recrystallization behavior of SC superalloy SRR99 at high strain rate was also studied by high-temperature compression testing.At high strain rate,a higher temperature and larger strain are needed for the occurrence of dynamic recrystallization than at low strain rate,and the recrystallized grains have cellular structures with an amount of columnar γ＇ precipitates within them.

Effect of ball peening of substrate on microstructure, phase evolution and properties of electrophoretically deposited YSZ/(Ni,Al) composite coatings

YSZ/（Ni, Al） composite coatings were deposited on Inconel600 superalloy with ball peening （BP） and without （non BP）treatment using the electrophoretic deposition （EPD） technique, followed by vacuum sintering method. The structures and phaseevolution of the coatings were studied with X-ray diffraction （XRD）, scanning electron microscopy （SEM） and energy dispersivespectrometry （EDS）. The relation between microstructures and properties of the BPs-coated samples was discussed. The results showthat the adhesion strength and gain mass of the BPs-coated samples with isothermal oxidation at 1100℃ for 100 h are 3.3 N and0.00817 mg/cm^2, respectively, while those of the non-BPs-coated sample are 2.6 N and 0.00559 mg/cm^2, respectively. The EDSmapping analysis indicates that an obvious outward diffusion of Cr from the substrate to BPs coated samples occurs after isothermaloxidation. The BPs-coated sample shows the superior adhesion and oxidation resistance compared with non-BPs-coated samples.

Microstructure and performance of Al-Si alloy with high Si content by high temperature diffusion treatment

The Al-Si alloy with high Si content was prepared by pressure infiltration. Microstructure observation shows that three-dimensional structure （3D-structure） is obtained from irregular sharp Si particles via high temperature diffusion treatment （HTDT）. Flat Si-Al interfaces transform to smooth curves, and Si phases precipitate in Al and Si-Al interface. The bonding of Si-Al interface is improved by HTDT, which improves the mechanical performance of Al-Si alloy. The bending strength of 3D-Al-Si alloy increases by 6% compared with that of Al-Si alloy, but the elastic modulus changes a little. The coefficient of thermal expansion （CTE） of the 3D-Al-Si alloy is 7.7×10^-6/℃ from 20℃ to 100 ℃, which decreases by 7% compared with that of Al-Si alloy. However, HTDT has little effect on the thermal conductivity of Al-Si alloy.

A successful mountain rescue operation in Yushu Earthquake

On April 14, 2010, an earthquake reaching 7.1 Richter scale struck Jiegu Town of Yushu. More than 2 698 people were confirmed dead, and 12 135 were injured, of which 1 434 were severely injured. Rescue operation was carried out soon after the disaster; however, the rescue teams face great challenges of altitude hypoxia, freezing temperature and very bad weather. Thus, 1 434 severe injuries were rapidly transported airlifted to hospitals in Xining and neighboring provinces for effective treatment. The extremity trauma （49.9 % ） was the most common patteru of injuries. Asphyxia （40.8 % ） was by far the most important reason for death. A high incidence of acute altitude illness in the lowland rescuers was a special medical problem during the highest earthquake in Yushu. We have learned more lessons from Yushu Earthquake.

Structure of High Temperature Phase α-Ba_3Y(BO_3)_3 Crystal

The high temperature phase a-Ba3Y(BO3)3 was synthesized by Czochralski method, and its crystal structure has been determined by single-crystal X-ray diffraction. It crystallizes in the trigonal system, space group 3R with a = 13.028(2), c = 9.4992(2) ? V = 1396.1(5) ?, Ba3YB3O9, Mr = 677.36, Z = 6, Dc = 4.834 g/cm3, l(MoKa) = 0.71073 ? m = 18.721 mm-1, F(000) = 1764, the final R = 0.0718 and wR = 0.1640 for 1199 observed reflections with I > 2s(I). In this structure two alternate nonequivalent Y atoms form one-dimensional chains bridged by the Ba atoms with BO3 triangles which link Y(1) and Y(2), respectively. The Ba atom is surrounded by nine O atoms belonging to six BO3 triangles.

Hydration phase and pore structure evolution of hardened cement paste at elevated temperature

To understand the effect of steam curing temperature on the hydrate and microstructure of hardened cement paste,several measuring methods including X-ray diffraction(XRD),atomic absorption spectroscopy(ASS),ion chromatography,conductivity meter,alternating-current impedance spectroscopy and nuclear magnetic resonance(NMR)are employed to investigate the hydration characteristics,pore solution composition and conductivity,resistivity and pore structure during the steam curing process.Experimental results show that steam curing promotes the hydration process,greatly raises the resistivity,and decreases the porosity of specimen at early age.Compared with being treated at 45℃,higher temperature leads to a fast decomposition of ettringite at initial stage of the constant temperature treatment period,which improves the relative content and ionic activity of the conductive ions in pore solution.Furthermore,the number of pores larger than 200 nm increases significantly,which reduces the resistivity of the hardened cement paste.Cement paste treated at 45℃ has a more stable and denser microstructure with less damages.

Microstructure and abrasion wear behavior of Ni-based laser cladding alloy layer at high temperature

Ni-based alloy coating on 21-4-N heat-resistant steel was prepared using CO2 laser, and the high-temperature abrasion wear was tested. The microstructure of this cladding layer and its abrasion wear behavior at high temperature by changing compositions and temperatures were investigated by means of optical microscope and scanning electron microscope. Among the three compositions of cladding layer, i.e. Ni21+20%WC+0.5%CeO2, Ni25+20%WC+0.5%CeO2 and Ni60+20%WC+0.5%CeO2, the experimental results show that Ni21+20%WC+ 0.5%CeO2 cladding layer is made up of finer grains, and presents the best abrasion wear behavior at high temperature. The wear pattern of laser cladding layer is mainly grain abrasion at lower temperature, and it would be changed to adhesive abrasion and oxide abrasion at higher temperature.

Preparation of high-permeability NiCuZn ferrite

Appropriate addition of CuO/V2O5 and the reduction of the granularity of the raw materials particle decrease the sintering temperature of NiZn ferrite from 1200 °C to 930 °C. Furthermore, the magnetic properties of the NiZn ferrite prepared at low temperature of 930 °C is superior to that of the NiZn ferrite prepared by sintering at high temperature of 1200 °C because the microstructure of the NiZn ferrite sintered at 930 °C is more uniform and compact than that of the NiZn ferrite sintered at 1200 °C. The high permeability of 1700 and relative loss coefficient tanδ/μi of 9.0×10?6 at 100 kHz was achieved in the (Ni0.17Zn0.63Cu0.20)Fe1.915O4 ferrite.

Effects of High Temperature Stress on Microscopic and Ultrastructural Characteristics of Mesophyll Cells in Flag Leaves of Rice

The microscopic and ultrastructural characteristics of mesophyll cells in flag leaves of two rice lines （a thermosensitive line 4628 and a thermo-resistant line 996） under high temperature stress （37℃ during 8：00-17：00 and 30℃ during 17：00-8：00） were investigated using an optical and a transmission electron microscopy. The membrane permeability and malondialdehyde content increased under the high temperature stress, and the increase of both variables was greater in the line 4628 than in the line 996. Under the high temperature stress, the line 996 showed tightly arranged mesophyll cells in flag leaves, fully developed vascular bundles and some closed stomata, whereas the line 4628 suffered from injury because of undeveloped vascular bundles, loosely arranged mesophyll cells and opened stomata. The mesophyll cells in flag leaves of the line 4628 were severely damaged under the high temperature stress, i.e. the chloroplast envelope became blurred, the grana thylakoid layer was arranged loosely and irregularly, the stroma layer disappeared, many osmiophilic granules appeared within the chloroplast, the outer membrane of mitochondria and the nucleus disintegrated and became blurred, the nucleolus disappeared, and much fibrillar-granular materials appeared within the nucleus. In contrast, the mesophyll cells in flag leaves of the line 996 maintained an intact ultrastructure under the high temperature stress. From these results, it is suggested that the ultrastructural modification of the cell membrane system is the primary plant response to high temperature stress and can be used as an index to evaluate the crop heat tolerance.

Microstructure and mechanical properties of ZA62 based magnesium alloys with calcium addition

As-cast microstructure and mechanical properties of Mg-6Zn-2Al-0.3Mn (ZA62) alloys with calcium addition were investigated.The as-cast microstructure of the base alloy ZA62 consists of the α-Mg matrix and eutectic phase Mg51Zn20.The Mg51Zn20 eutectic was gradually replaced by MgZn phase and Mg32(Al,Zn)49 phase when calcium is added into the base alloy.Further addition of calcium leads to the increase of grain boundary phases and formation of a new quaternary Mg-Zn-Al-Ca eutectic compound.In comparison with the base alloy,the increase of calcium addition to the base alloy results in the reduction of both strength and ductility at ambient temperature,but increase at elevated temperatures due to the thermal stability of Ca-containing phases.At elevated temperatures,the creep resistance of ZA62 based alloys containing calcium is significantly higher than that of AZ91 which is the most commonly used magnesium alloy.

Flow behaviour constitutive model of CuCrZr alloy and 35CrMo steel based on dynamic recrystallization softening effect under elevated temperature

In order to study the effect of dynamic recrystallization on the metal flow behavior during thermal deformation,the elevated temperature compression experiments of CuCrZr alloy and 35CrMo steel are carried out using Gleeble-3810 thermal simulator.It is proved that the samples underwent obvious dynamic recrystallization behavior during thermal deformation by microstructure observation of deformed specimens.The size of recrystallized grains increases as the temperature improved and the strain rate decreased.Meanwhile,the net softening rate caused by dynamic recrystallization is determined based on the stress-dislocation relationship.It can be found that the value of net softening rate increases quadratically as the Z parameter decreases,and the dynamic recrystallization net softening rate of CuCrZr alloy and 35CrMo steel are calculated to be 21.9%and 29.8%,respectively.Based on the dynamic recrystallization softening effect proposed,the novel elevated temperature flow constitutive models of two different alloys are proposed,and the related parameters are well defined and solved in detail.The predicted values of the obtained models are agreed well with the experimental values.

Strengthening pelletization of manganese ore fines containing high combined water by high pressure roll grinding and optimized temperature elevation system

Pelletization is one of useful processes for the agglomeration of iron ore or concentrates. However, manganese ore fines are mainly agglomerated by sintering due to its high combined water which adversely affects the roasting performance of pellets. In this work, high pressure roll grinding(HPRG) process and optimization of temperature elevation system were investigated to improve the strength of fired manganese ore pellets. It is shown that the manganese ore possesses good ballability after being pretreated by HPRG twice, and good green balls were produced under the conditions of blending 2.0% bentonite in the feed, balling for 7 min at 16.00% moisture. High quality roasted pellets with the compressive strength of 2711 N per pellet were manufactured through preheating at 1050 °C for 10 min and firing at 1335 °C for 15 min by controlling the cracks formation. The fired manganese pellets keep the strength by the solid interconnection of recrystallized pyrolusite grains and the binding of manganite liquid phase which filled the pores and clearance among minerals. The product pellets contain high Mn grade and low impurities, and can be used to smelt ferromanganese, which provides a possible way to use imported manganese ore fines containing high combined water to produce high value ferromanganese.

Relation of normal load with test temperature at mild−severe wear transition state for Mg−Gd−Y−Zr alloy

The wear behavior and mild−severe(M−S)wear transition of Mg−10Gd−1.5Y−0.4Zr alloy were investigated within a temperature range of 20−200℃.The morphologies and compositions of worn surfaces were examined to identify the wear mechanisms using scanning electron microscope and energy dispersive X-ray spectrometer.The microstructure and hardness in the subsurfaces were analyzed to reveal the M−S wear transition mechanism.Under a constant loads of 20,35 and 40 N,each wear rate−test temperature curve presented a turning point which corresponded to the M−S wear transition.In mild wear,the surface material was plastically deformed and hence was strainhardened,whereas in severe wear,the surface material was dynamically recrystallized and consequently was softened.It has been found that the critical temperature for M−S wear transition decreases with increasing the normal load,and the normal load exhibits an almost linear relationship with critical temperature for M−S wear transition.This work reveals that the M−S wear transition of the studied alloy conforms to the surface DRX temperature criterion.

Microstructural study of the ablation behaviors of 3D fine weave pierced Carbon/Carbon composites using plasma torch at ultra-high temperature

A simple and effective method of testing ablation behaviors of carbon/carbon composites at high temperature was provided, which used plasma torch as the heater. The ablation resistance of 3D fine weave pierced carbon/carbon composites at high temperature was also studied. The results show that temperature of the plasma flame is very high which is much closer to the real work environment of carbon/carbon composites. The factors that affect the ablation characters of carbon/carbon composites depend on both the properties of their components and the environmental conditions in which the material is placed. The ablation behaviors of C/C composites change from the center flame region predominantly influenced by sublimation of graphite to the region close to the outer flame influenced mainly by oxidization of graphite. The sublimation ability of carbon matrix is equal to that of carbon fibers but the oxidization ability of carbon fibers is significantly enhanced compared to that of carbon matrix.