Simulation Research on Coal-Water Slurry Gasification of Oil-Based Drill Cuttings Based on Fluent

In this paper,based on Fluent software,a five-nozzle gasifier reactor was established to simulate the gasification process of oil-based drill cuttings coal-water slurry.The influence of concentration and oxygen/carbon atomic ratio on the gasification process of oil-based drill cuttings coal-water slurry was investigated.The results show that when the oxygen flow is constant,the outlet temperature of gasifier decreases,the content of effective gas increases,and the carbon conversion rate decreases with the increase of concentration;When the ratio of oxygen to carbon atoms is constant,the effective gas content rises and the temperature rises with the increase of the concentration,and the carbon conversion rate reaches the maximum value when the concentration of oil-based drill cuttings coal-water slurry is 65%;When the concentration is constant,the effective gas content decreases and the outlet temperature rises with the increase of the oxygen/carbon atom ratio,and the carbon conversion rate reaches 99.80%when the oxygen/carbon atom ratio is 1.03.It shows that this method can effectively decompose the organic matter in oilbased drill cuttings and realize the efficient and cooperative treatment of oil-based drill cuttings.

Effect of the benzene ring of the dispersant on the rheological characteristics of coal-water slurry:Experiments and theoretical calculations

In this study,low-rank coal-water slurry(LCWS)was prepared using polyoxyethylene dodecylphenol ether(PDPE)and polyoxyethylene lauryl ether(PLE),respectively.A combination of experiments and simulations was used to investigate the pulping properties and microscopic mechanism of the LCWS samples prepared using the two agents,so as to explore the influence of benzene ring on the performance of dispersant.The results of the LCWS preparation experiments revealed that the pulp-forming performance of PDPE exceeded that of PLE.When LCWS concentration is 62%,64%,and 66%,the apparent viscosity corresponding to PDPE is 247.80,504.17,and 653.10 mPa·s,and the apparent viscosity corresponding to PLE is 548.10,1470.61,and 1549.98 mPa·s,respectively.The C_(1000)(When the apparent viscosity is 1000 mPa·s,the corresponding concentration of LCWS is defined as C_(1000))values of PDPE and PLE are 67.60%and 62.95%,respectively.In addition to the van der Waals forces and hydrogen bonds between the PDPE and/or PLE molecules and coal,the benzene rings of PDPE presentπ-πstacking effect with the aromatic rings of coal.That could facilitate and strengthen the adsorption of PDPE on coal,which would be conducive to further improving the dispersion of coal particles.The two dispersants have no significant difference in effect on the pyrolysis of LCWS.The simulation results indicated that the times for PDPE and PLE molecules to reach flat adsorption state on coal are approximately 290 and 565 ps,respectively.The self-diffusion coefficient(D)of the PDPE and PLE on coal is 3.16 x 10^(-6)and6.57×10^(-6)m~2/s,respectively,and their interaction energies with coal are 785.71 and 648.60 kcal/mol,respectively.The results of the simulation calculations demonstrated that PDPE adsorbed on coal easier than PLE,and its binding is more stable than that of PLE owing to theπ-πstacking effect,which is conducive to uniform dispersion of coal in solution.The simulation results confirmed the experimental results.

Synthesis, characterization and application of a dispersant based on rosin for coal-water slurry

A rosin derivative and maleopimaric acid diethanolamide(MAD), was synthesized, characterized by FTIR and1 H NMR, and applied as dispersant for the coal-water slurry(CWS) prepared from Chinese Shenfu coal. The CWS application performance investigation shows that the MAD dispersant has better abilities in reducing CWS viscosity and stabilizing the slurry than a commercial dispersant—sulfonated naphthalene-formaldehyde condensate(SNF). The physicochemical property investigation of the two tested dispersants shows that the adsorption amount of the MAD at coal-water interface is much larger than that of SNF, and the MAD has better wetting property than the SNF on the coal surface. It indicated that the excellent capabilities of MAD are related to the adsorption mode of standing upright on the coal surface. Based on the above, the mechanism of dispersion and stabilization of the CWS prepared from MAD dispersant is presented.

Effect of the high-power electromagnetic pulses on the reactivity of the coal-water slurry in hot environment

An effect of the high-power electromagnetic pulses onto the droplet of coal-water slurry inside the furnace was investigated.In contrary to the previously investigated laser-induced fuel atomization that occurs at the room temperature,the pre-heated(to 400 K)slurry becomes dry enough to prevent the explosion-like steam formation.Thus,fuel does not atomize and the ignition does not accelerate.Furthermore,the absorption of several laser pulses leads to evident sintering of irradiated surface with following increase of the ignition delay time for up to 24%.Variation of the pulse energy in range 48-118 mJ(corresponding intensity up to 2.4 J·cm^-2)leads to certain variation of the increase of ignition delay.The strong pulsed overheating of the coal water slurry which does not initiate the fine atomization of the fuel generally makes its ignition longer.

A comparative investigation of the properties of coal-water slurries prepared from Australia and Shenhua coals

Two coal samples of similar rank were chosen from Australia and China to investigate the differences in Coal-Water Slurry （CWS） made from them. The effect of ash content and particle size gradation on these properties was also studied. Different grinding times were used when grinding the two coals and particle size analysis of these ground coals was used to select samples with a ＂double-peak＂ particle size distri- bution. All the ＂double-peak＂ samples were used to prepare a CWS. The concentration, viscosity, fluidity, and stability of each CWS were measured. The results show that the properties ofa CWS prepared from a coal sample with a ＂double-peak＂ size distribution are better than those CWS prepared from samples with a mono-modal particle distribution. The ash content of Australian coal is 21.72g higher than the ash content of Shenhua coal. The highest coal concentration in slurry from the Australia coal is 11.01% higher than in CWS from the Shenhua coat. The fluidity and stability of the CWS prepared from the Australian coal are both better than the fluidity and stability of slurry prepared from Shenhua coal. High ash content in the Australian coal imnroves the nulning results of a CWS made from it.

Artificial neural network approach for rheological characteristics of coal-water slurry using microwave pre-treatment

Detailed experimental investigations were carried out for microwave pre-treatment of high ash Indian coal at high power level(900 W) in microwave oven. The microwave exposure times were fixed at60 s and 120 s. A rheology characteristic for microwave pre-treatment of coal-water slurry(CWS) was performed in an online Bohlin viscometer. The non-Newtonian character of the slurry follows the rheological model of Ostwald de Waele. The values of n and k vary from 0.31 to 0.64 and 0.19 to 0.81 Pa·sn,respectively. This paper presents an artificial neural network(ANN) model to predict the effects of operational parameters on apparent viscosity of CWS. A 4-2-1 topology with Levenberg-Marquardt training algorithm(trainlm) was selected as the controlled ANN. Mean squared error(MSE) of 0.002 and coefficient of multiple determinations(R^2) of 0.99 were obtained for the outperforming model. The promising values of correlation coefficient further confirm the robustness and satisfactory performance of the proposed ANN model.

Combustion and Sulfur-fixing Performance of Pulping Black Liquor Coal-water Slurry

The effects of adding pulping black liquor and other additives to coal-water slurry(CWS) on the sulfur-fixing performance of the resultant mixture(pulping black liquor coal-water slurry) were evaluated. The experimental results demonstrated that the ash content of the black liquor coalwater slurry decreased as the addition of pulping black liquor in the mixture increased. Nevertheless, the addition amount should be appropriately selected to ensure that the black liquor coal-water slurry had a moderate calorific value. Addition of black liquor improved the combustion performance of CWS by lowering the ignition point and stabilizing the combustion process; moreover, the sulfur-fixation ratio after combustion increased by 12 to 16 percentage points than that of CWS, and the content of high-melting-point salt in the ash from CWS after adding black liquor was low. The sulfur-fixing ratio of CWS after adding a sulfur-fixing agent was effectively increased by 25 to 30 percenatge points, but with compromise of the fluidity and stability of the CWS; thus, the addition amount of a sulfur-fixing agent should be optimized.

A novel 3-layer mixed cultural evolutionary optimization framework for optimal operation of syngas production in a Texaco coal-water slurry gasifier

Optimizing operational parameters for syngas production of Texaco coal-water slurry gasifier studied in this paper is a complicated nonlinear constrained problem concerning 3 BP(Error Back Propagation) neural networks. To solve this model, a new 3-layer cultural evolving algorithm framework which has a population space, a medium space and a belief space is firstly conceived. Standard differential evolution algorithm(DE), genetic algorithm(GA), and particle swarm optimization algorithm(PSO) are embedded in this framework to build 3-layer mixed cultural DE/GA/PSO(3LM-CDE, 3LM-CGA, and 3LM-CPSO) algorithms. The accuracy and efficiency of the proposed hybrid algorithms are firstly tested in 20 benchmark nonlinear constrained functions. Then, the operational optimization model for syngas production in a Texaco coal-water slurry gasifier of a real-world chemical plant is solved effectively. The simulation results are encouraging that the 3-layer cultural algorithm evolving framework suggests ways in which the performance of DE, GA, PSO and other population-based evolutionary algorithms(EAs) can be improved,and the optimal operational parameters based on 3LM-CDE algorithm of the syngas production in the Texaco coalwater slurry gasifier shows outstanding computing results than actual industry use and other algorithms.

Improving slurryability, rheology,and stability of slurry fuel from blending petroleum coke with lignite

Petroleum coke and lignite are two important fossil fuels that have not been widely used in China. Petroleum coke-lignite slurry （PCLS）, a mixture of petro- leum coke, lignite, water, and additives, efficiently utilizes the two materials. In this study, we investigate the effects of the proportion （7） of petroleum coke on slurryability, rheo- logical behavior, stability, and increasing temperature characteristics of PCLSs. The results show that the fixed- viscosity solid concentration （COo） increases with increasing 7. The ~Oo of lignite-water slurry （LWS, ~ = 0） is 46.7 %, compared to 71.3 % for the petroleum coke-water slurry （PCWS, c~ --- i00 %）, while that of PCLS is in between the two values. The rheological behavior of PCLS perfectly fits the power-law model. The PCWS acts as a dilatant fluid. As decreases, the slurry behaves first as an approximate Newtonian fluid, and then turns into a pseudo-plastic fluid that exhibits shear-thinning behavior. With increasing ct, the rigid sedimentation and water separation ratio （WSR） increase, indicating a decrease in the stability of PCLS. When α is 60-70 %, the result is a high-quality slurry fuel for industrial applications, which has high slurryability （ω0 = 57-60 %）, good stability （WSR 〈 2 %）, and superior pseudo-plastic behavior （n = 0.9）.

Study on Characteristics of Different Types of Nozzles for Coal-Water Slurry Atomization

Three types of nozzles: a low-pressure multistage nozzle, an effervescent nozzle and a newly developed internal- mixing air-blast nozzle, for atomization of Coal-Water Slurry (CWS) were investigated. Influence of CWS properties including surface tension and apparent viscosity on atomization was studied. Comparisons among the nozzles were carried out in terms of spray droplet mean diameter and fuel output. Versatility of each nozzle was investigated and atomization mechanism of each nozzle was analyzed as well. The results showed that the newly developed internal- mixing air-blast nozzle has high fuel output and small mean droplet size in the spray, but the multistage nozzle has high versatility for handling of low quality CWS.

CORRECTION OF WALL SLIP EFFECTS AND RHEOLOGICAL MEASUREMENT OF HIGH CONCENTRATED COAL WATER SLURRY

Coal-water slurry, a ncw liquid fuel, began to appcar during the world-wide petroleum crisis in the seventies of this century. Its applications to substitute petroleum drew great attention on the investigations of its preparation, combustion and transportation, etc. The rheological behavior is an important quality index for the fuel. However, the conventional viscosimeters designed for true fluids are not suited to the high concentrated slurry due to the complicated rheological bchavior. A special viscosimeter of tube type was rcpresented, which was designed and set up by the authors for the measurement of the theology of high concentrated coal-water slurry and experiments were conducted with two kinds of slurries from P. R. China. In consideration of the wall sliD effects the correction of the experimental data were made.

Effects of Coal-Water Mixture Properties in Atomization

Recent suggested CWM applications include using filter cake material and mill tailings as coal sources.Neither coal type nor particle size distribution are necessarily well suited for coal-water mixture production. Slumes were prepared with and without additives and attempts were made to characterizetheir rheological properties and atomize these materials. Limits of operation and the value of existingrheological instrumentation and methods were investigated. Effects of changes in particle size distribution are discussed.

Chinese Technology of Coal-Water Mixture Preparation

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Thermogravimetric,kinetic study and gas emissions analysis of the thermal decomposition of waste-derived fuels

A wide range of wastes can potentially be used to generate thermal and electrical energy.The co-combustion of several types of waste as part of water-containing waste-derived fuels is a promising method for their recovery.In this research,we use thermogravimetric analysis and differential scanning calorimetry to study the thermal behavior and kinetics of coal slime,biomass,waste oils,and blends on their basis.We also analyze the concentrations of gaseous emissions.The results show that biomass,oils,and coal slime significantly affect each other in the course of their co-combustion when added to slurry fuels.The preparation of coal-water slurry based on slime and water reduced the ignition and burnout temperature by up to 16%.Adding biomass and waste oils additionally stimulated the slurry ignition and burnout,which occurred at lower temperatures.Relative to dry coal slime,threshold ignition temperatures and burnout temperatures decreased by 6%–9%and 17%–25%,respectively.Also,the use of biomass and waste oils as part of slurries inhibited NOхand SO_(2)emission by 2.75 times.According to the kinetic analysis,added biomass and waste turbine oil provide a 28%–51%reduction in the activation energy as compared to a coal-water slurry without additives.

Numerical Simulation and Innovation on Magnesium Reduction Process

The thermal process of L.M.Pidgeon's reduction art,widely used in magnesium production,is numericallysimulated.It is shown that the thermal efficiency will be highly enhanced with the increase of heat-exchange areaor the intensification of heat exchange between flame and the outer surface of the reduction jars.An innovationhas been made by fuel-shifting(from coal to Coal-Water Mixture),up-draft reduction furnace configuration,multi-layer jars installation and waste heat recovery.A bench scale furnace has been constructed and put intooperation to identify the simulation and new design.