In order to avoid the occurrence of fracture at room temperature in reverse deep drawing of aluminum alloy plate, the warm reverse deep drawing method was proposed. The experiments were conducted at room temperature,...In order to avoid the occurrence of fracture at room temperature in reverse deep drawing of aluminum alloy plate, the warm reverse deep drawing method was proposed. The experiments were conducted at room temperature, 280 and 360 ℃ with a 4.5 mm thick 5A06 aluminum alloy plate. The effect of temperature, blank-holding force and gap on the fracture and wrinkle of the reverse deep drawing process was investigated. A fully coupled thermal-mechanical simulation was carried out to obtain the stress distribution through the commercial software of Abaqus/Explicit. The results show that the fracture is avoided at 280 ℃ since the bending-induced stress gradient in the transient area between the inside corner and the straight wall decreases from 505 MPa at RT to 72 MPa at 280 ° C. Although the fracture is avoided as the temperature increases, the wrinkle occurs at the outside die corner at temperature over 280 ° C, where the circumferential compressive stress becomes larger than that at the inside. As the temperature increases to 360 ℃, the fracture occurs due to the excessive softening, the tensile stress in the straight wall reaches rapidly to the tensile strength at the beginning of reverse deep drawing. When 1.5t （t=4.5 mm） blank holding gap is applied at 280 ℃, both the fracture and wrinkle can be avoided, and 420 mm deep cups are drawn successfully.展开更多
The implementation methods of computer aided design,drawing and drawing management for plate cuttingmachine are discussed. The system structure for plate cutting- machine design is put forward firstly, then some key t...The implementation methods of computer aided design,drawing and drawing management for plate cuttingmachine are discussed. The system structure for plate cutting- machine design is put forward firstly, then some key technologies and their implementation methods are introduced, which include the structure management of graphics, the unification of graph and design calculation, information share of part, assemble and drawing management system, and movement simulation of key components.展开更多
Flange earrings of strong anisotropic sheet metals in deep-drawing process are numerically analyzed by the elastic-plastic large deformation finite element formulation based on a discrete Kirchhoff triangle plate shel...Flange earrings of strong anisotropic sheet metals in deep-drawing process are numerically analyzed by the elastic-plastic large deformation finite element formulation based on a discrete Kirchhoff triangle plate shell element model. A Barlat-Lian anisotropic yield function and a quasi-flow corner theory are used in the present formulation. The numerical results are compared with the experimental ones of cylindrical cup drawing process. The focus of the present researches is on the numerical analysis and the constraining scheme of the flange earring of circular sheets with strong anisotropy in square cup drawing process.展开更多
The non-coaxial model simulating the non-coincidence between the principal stresses and the principal plastic strain rates is employed within the framework of finite element method（FEM） to predict the behaviors of a...The non-coaxial model simulating the non-coincidence between the principal stresses and the principal plastic strain rates is employed within the framework of finite element method（FEM） to predict the behaviors of anchors embedded in granular material.The non-coaxial model is developed based on the non-coaxial yield vertex theory,and the elastic and conventional coaxial plastic deformations are simulated by using elasto-perfectly plastic Drucker-Prager yield function according to the original yield vertex theory.Both the horizontal and vertical anchors with various embedment depths are considered.Different anchor shapes and soil friction and dilation angles are also taken into account.The predictions indicate that the use of non-coaxial models leads to softer responses,compared with those using conventional coaxial models.Besides,the predicted ultimate pulling capacities are the same for both coaxial and non-coaxial models.The non-coaxial influences increase with the increasing embedment depths,and circular anchors lead to larger non-coaxial influences than strip anchors.In view of the fact that the design of anchors is mainly determined by their displacements,ignoring the non-coaxiality in finite element numerical analysis can lead to unsafe results.展开更多
基金Project(IRT1229)supported by the Program for Chang-jiang Scholars and Innovative Research Team in University,ChinaProject(51375114)supported by the National Natural Science Foundation of China
文摘In order to avoid the occurrence of fracture at room temperature in reverse deep drawing of aluminum alloy plate, the warm reverse deep drawing method was proposed. The experiments were conducted at room temperature, 280 and 360 ℃ with a 4.5 mm thick 5A06 aluminum alloy plate. The effect of temperature, blank-holding force and gap on the fracture and wrinkle of the reverse deep drawing process was investigated. A fully coupled thermal-mechanical simulation was carried out to obtain the stress distribution through the commercial software of Abaqus/Explicit. The results show that the fracture is avoided at 280 ℃ since the bending-induced stress gradient in the transient area between the inside corner and the straight wall decreases from 505 MPa at RT to 72 MPa at 280 ° C. Although the fracture is avoided as the temperature increases, the wrinkle occurs at the outside die corner at temperature over 280 ° C, where the circumferential compressive stress becomes larger than that at the inside. As the temperature increases to 360 ℃, the fracture occurs due to the excessive softening, the tensile stress in the straight wall reaches rapidly to the tensile strength at the beginning of reverse deep drawing. When 1.5t （t=4.5 mm） blank holding gap is applied at 280 ℃, both the fracture and wrinkle can be avoided, and 420 mm deep cups are drawn successfully.
基金This project is supported by National 863/CIMS plan (No.863-511-507) and Natural Science Foundation of Anhui Province (No.01042209)
文摘The implementation methods of computer aided design,drawing and drawing management for plate cuttingmachine are discussed. The system structure for plate cutting- machine design is put forward firstly, then some key technologies and their implementation methods are introduced, which include the structure management of graphics, the unification of graph and design calculation, information share of part, assemble and drawing management system, and movement simulation of key components.
基金The project supported by the National Natural Science Foundation of China (19832020)Provincial Natural Science Foundation of Jilin, China (200000519)
文摘Flange earrings of strong anisotropic sheet metals in deep-drawing process are numerically analyzed by the elastic-plastic large deformation finite element formulation based on a discrete Kirchhoff triangle plate shell element model. A Barlat-Lian anisotropic yield function and a quasi-flow corner theory are used in the present formulation. The numerical results are compared with the experimental ones of cylindrical cup drawing process. The focus of the present researches is on the numerical analysis and the constraining scheme of the flange earring of circular sheets with strong anisotropy in square cup drawing process.
基金Supported by an EPSRC grant(GR/S29232/01)from the UK Government
文摘The non-coaxial model simulating the non-coincidence between the principal stresses and the principal plastic strain rates is employed within the framework of finite element method（FEM） to predict the behaviors of anchors embedded in granular material.The non-coaxial model is developed based on the non-coaxial yield vertex theory,and the elastic and conventional coaxial plastic deformations are simulated by using elasto-perfectly plastic Drucker-Prager yield function according to the original yield vertex theory.Both the horizontal and vertical anchors with various embedment depths are considered.Different anchor shapes and soil friction and dilation angles are also taken into account.The predictions indicate that the use of non-coaxial models leads to softer responses,compared with those using conventional coaxial models.Besides,the predicted ultimate pulling capacities are the same for both coaxial and non-coaxial models.The non-coaxial influences increase with the increasing embedment depths,and circular anchors lead to larger non-coaxial influences than strip anchors.In view of the fact that the design of anchors is mainly determined by their displacements,ignoring the non-coaxiality in finite element numerical analysis can lead to unsafe results.
