The dry-gas seal has been widely used in different industries. With increased spin speed of the rotator shaft, turbulence occurs in the gas film between the stator and rotor seal faces. For the micro-scale flow in the...The dry-gas seal has been widely used in different industries. With increased spin speed of the rotator shaft, turbulence occurs in the gas film between the stator and rotor seal faces. For the micro-scale flow in the gas film and grooves, turbulence can change the pressure distribution of the gas film. Hence, the seal performance is influenced. However, turbulence effects and methods for their evaluation are not considered in the existing industrial designs of dry-gas seal. The present paper numerically obtains the turbulent flow fields of a spiral-groove dry-gas seal to analyze turbulence effects on seal performance. The direct numerical simulation (DNS) and Reynolds-averaged Navier-Stokes (RANS) methods are utilized to predict the velocity field properties in the grooves and gas film. The key performance parameter, open force, is obtained by integrating the pressure distribution, and the obtained result is in good agreement with the experimental data of other researchers. Very large velocity gradients are found in the sealing gas film because of the geometrical effects of the grooves. Considering turbulence effects, the calculation results show that both the gas film pressure and open force decrease. The RANS method underestimates the performance, compared with the DNS. The solution of the conventional Reynolds lubrication equation without turbulence effects suffers from significant calculation errors and a small application scope. The present study helps elucidate the physical mechanism of the hydrodynamic effects of grooves for improving and optimizing the industrial design or seal face pattern of a dry-gas seal.展开更多
A global optimization approach to turbine blade design based on hierarchical fair competition genetic algorithms with dynamic niche (HFCDN-GAs) coupled with Reynolds-averaged Navier-Stokes (RANS) equation is prese...A global optimization approach to turbine blade design based on hierarchical fair competition genetic algorithms with dynamic niche (HFCDN-GAs) coupled with Reynolds-averaged Navier-Stokes (RANS) equation is presented. In order to meet the search theory of GAs and the aerodynamic performances of turbine, Bezier curve is adopted to parameterize the turbine blade profile, and a fitness function pertaining to optimization is designed. The design variables are the control points' ordinates of characteristic polygon of Bezier curve representing the turbine blade profile. The object function is the maximum lift-drag ratio of the turbine blade. The constraint conditions take into account the leading and trailing edge metal angle, and the strength and aerodynamic performances of turbine blade. And the treatment method of the constraint conditions is the flexible penalty function. The convergence history of test function indicates that HFCDN-GAs can locate the global optimum within a few search steps and have high robustness. The lift-drag ratio of the optimized blade is 8.3% higher than that of the original one. The results show that the proposed global optimization approach is effective for turbine blade.展开更多
The primary objective of this study is to evaluate the accuracy of using computational fluid dynamics (CFD) turbulence models to predict entropy generation rates in bypass transitional boundary layers flows under ze...The primary objective of this study is to evaluate the accuracy of using computational fluid dynamics (CFD) turbulence models to predict entropy generation rates in bypass transitional boundary layers flows under zero and adverse pressure gradients. Entropy generation rates in such flows are evaluated employing the commercial CFD software, ANSYS FLUENT. Various turbulence and transitional models are assessed by comparing their results with the direct numerical simulation (DNS) data and two recent CFD studies. A solution verification study is conducted on three systematically refined meshes. The factor of safety method is used to estimate the numerical error and grid uncertainties. Monotonic convergence is achieved for all simulations. The Reynolds number based on momentum thickness, Reo, skin-friction coefficient, Cf, approximate entropy generation rates, S, dissipation coefficient, Cd , and the intermittency, y, are calculated for bypass transition simulations. All Reynolds averaged Navier-Stokes (RANS) turbulence and transitional models show improvement over previous CFD results in predicting onset of transition. The transition SST k - ω 4 equation model shows closest agreement with DNS data for all flow conditions in this study due to a much finer grid and more accurate inlet boundary conditions. The other RANS models predict an early onset of transition and higher boundary layer entropy generation rates than the DNS shows.展开更多
Environmental effects have an important influence on Offshore Wind Turbine (OWT) power generation efficiency and the structural stability of such turbines. In this study, we use an in-house Boundary Element (BEM)-panM...Environmental effects have an important influence on Offshore Wind Turbine (OWT) power generation efficiency and the structural stability of such turbines. In this study, we use an in-house Boundary Element (BEM)-panMARE code-to simulate the unsteady flow behavior of a full OWT with various combinations of aerodynamic and hydrodynamic loads in the time domain. This code is implemented to simulate potential flows for different applications and is based on a three-dimensional first-order panel method. Three different OWT configurations consisting of a generic 5 MW NREL rotor with three different types of foundations (Monopile, Tripod, and Jacket) are investigated. These three configurations are analyzed using the RANSE solver which is carried out using ANSYS CFX for validating the corresponding results. The simulations are performed under the same environmental atmospheric wind shear and rotor angular velocity, and the wave properties are wave height of 4 m and wave period of 7.16 s. In the present work, wave environmental effects were investigated firstly for the two solvers, and good agreement is achieved. Moreover, pressure distribution in each OWT case is presented, including detailed information about local flow fields. The time history of the forces at inflow direction and its moments around the mudline at each OWT part are presented in a dimensionless form with respect to the mean value of the last three loads and the moment amplitudes obtained from the BEM code, where the contribution of rotor force is lower in the tripod case and higher in the jacket case and the calculated hydrodynamic load that effect on jacket foundation type is lower than other two cases.展开更多
In this paper,we present our analysis of the non-cavitating and cavitating unsteady performances of the Potsdam Propeller Test Case(PPTC)in oblique flow.For our calculations,we used the Reynolds-averaged Navier-Stokes...In this paper,we present our analysis of the non-cavitating and cavitating unsteady performances of the Potsdam Propeller Test Case(PPTC)in oblique flow.For our calculations,we used the Reynolds-averaged Navier-Stokes equation(RANSE)solver from the open-source OpenFOAM libraries.We selected the homogeneous mixture approach to solve for multiphase flow with phase change,using the volume of fluid(VoF)approach to solve the multiphase flow and modeling the mass transfer between vapor and water with the Schnerr-Sauer model.Comparing the model results with the experimental measurements collected during the SecondWorkshop on Cavitation and Propeller Performance– SMP’15 enabled our assessment of the reliability of the open-source calculations.Comparisons with the numerical data collected during the workshop enabled further analysis of the reliability of different flow solvers from which we produced an overview of recommended guidelines(mesh arrangements and solver setups)for accurate numerical prediction even in off-design conditions.Lastly,we propose a number of calculations using the boundary element method developed at the University of Genoa for assessing the reliability of this dated but still widely adopted approach for design and optimization in the preliminary stages of very demanding test cases.展开更多
A fully automated optimization process is provided for the design of ducted propellers under open water conditions, including 3D geometry modeling, meshing, optimization algorithm and CFD analysis techniques. The deve...A fully automated optimization process is provided for the design of ducted propellers under open water conditions, including 3D geometry modeling, meshing, optimization algorithm and CFD analysis techniques. The developed process allows the direct integration of a RANSE solver in the design stage. A practical ducted propeller design case study is carried out for validation. Numerical simulations and open water tests are fulfilled and proved that the optimum ducted propeller improves hydrodynamic performance as predicted.展开更多
A nonqinear eddy viscosity model (NLEVM) and a scalable hybrid Reynolds averaged Navier-Stokes/large eddy simula- tion (RANS/LES) strategy are developed to improve the capability of the eddy viscosity model (EVM...A nonqinear eddy viscosity model (NLEVM) and a scalable hybrid Reynolds averaged Navier-Stokes/large eddy simula- tion (RANS/LES) strategy are developed to improve the capability of the eddy viscosity model (EVM) to simulate complex flows featuring separations and unsteady motions. To study the performance of the NLEVM, numerical simulations around S809 airfoil are carried out and the results show that the NLEVM performs much better when a large separation occurs. Calculated results of the flow around a triangular cylinder show that the NLEVM can improve the precision of the flow fields to some extents, but the error is still considerable, and the small turbulence structures can not be clearly captured as the EVM. Whereas the scalable hybrid RANS/LES model based on the NLEVM is fairy effective on resolving the turbulent structures and can give more satisfactory predictions of the flow fields.展开更多
The separated turbulent flow around a circular cylinder is investigated using Large-Eddy Simulation (LES), Detached-Eddy Simulation (DES, or hybrid RANS/LES methods), and Unsteady Reynolds-Averaged Navier-Stokes ...The separated turbulent flow around a circular cylinder is investigated using Large-Eddy Simulation (LES), Detached-Eddy Simulation (DES, or hybrid RANS/LES methods), and Unsteady Reynolds-Averaged Navier-Stokes (URANS). The purpose of this study is to examine some typical simulation approaches for the prediction of complex separated turbulent flow and to clarify the capability of applying these approaches to a typical case of the separated turbulent flow around a circular cylinder. Several turbulence models, i.e. dynamic Sub-grid Scale (SGS) model in LES, the DES-based Spalart-Allmaras (S-A) and κ-ω Shear-Stress- Transport (SST) models in DES, and the S-A and SST models in URANS, are used in the calculations. Some typical results, e.g., the mean pressure and drag coefficients, velocity profiles, Strouhal number, and Reynolds stresses, are obtained and compared with previous computational and experimental data. Based on our extensive calculations, we assess the capability and performance of these simulation approaches coupled with the relevant turbulence models to predict the separated turbulent flow.展开更多
基金Foundation item: Supported by the National Natural Science Foundation of China under Grant No. 551009038 and the specialized research fund for the doctoral program of higher education under Grant No. 200802170010
基金supported by Scientific Research Foundation for Returned Scholars,Ministry of Education of China
文摘The dry-gas seal has been widely used in different industries. With increased spin speed of the rotator shaft, turbulence occurs in the gas film between the stator and rotor seal faces. For the micro-scale flow in the gas film and grooves, turbulence can change the pressure distribution of the gas film. Hence, the seal performance is influenced. However, turbulence effects and methods for their evaluation are not considered in the existing industrial designs of dry-gas seal. The present paper numerically obtains the turbulent flow fields of a spiral-groove dry-gas seal to analyze turbulence effects on seal performance. The direct numerical simulation (DNS) and Reynolds-averaged Navier-Stokes (RANS) methods are utilized to predict the velocity field properties in the grooves and gas film. The key performance parameter, open force, is obtained by integrating the pressure distribution, and the obtained result is in good agreement with the experimental data of other researchers. Very large velocity gradients are found in the sealing gas film because of the geometrical effects of the grooves. Considering turbulence effects, the calculation results show that both the gas film pressure and open force decrease. The RANS method underestimates the performance, compared with the DNS. The solution of the conventional Reynolds lubrication equation without turbulence effects suffers from significant calculation errors and a small application scope. The present study helps elucidate the physical mechanism of the hydrodynamic effects of grooves for improving and optimizing the industrial design or seal face pattern of a dry-gas seal.
基金This project is supported by National Natural Science Foundation of China (No,50776056)National Hi-tech Research and Development Program of China (863 Program,No.2006AA05Z250).
文摘A global optimization approach to turbine blade design based on hierarchical fair competition genetic algorithms with dynamic niche (HFCDN-GAs) coupled with Reynolds-averaged Navier-Stokes (RANS) equation is presented. In order to meet the search theory of GAs and the aerodynamic performances of turbine, Bezier curve is adopted to parameterize the turbine blade profile, and a fitness function pertaining to optimization is designed. The design variables are the control points' ordinates of characteristic polygon of Bezier curve representing the turbine blade profile. The object function is the maximum lift-drag ratio of the turbine blade. The constraint conditions take into account the leading and trailing edge metal angle, and the strength and aerodynamic performances of turbine blade. And the treatment method of the constraint conditions is the flexible penalty function. The convergence history of test function indicates that HFCDN-GAs can locate the global optimum within a few search steps and have high robustness. The lift-drag ratio of the optimized blade is 8.3% higher than that of the original one. The results show that the proposed global optimization approach is effective for turbine blade.
基金supported by the U.S. Department of Energy,Office of Science,Basic Energy Sciences,under Award # DE-SC0004751
文摘The primary objective of this study is to evaluate the accuracy of using computational fluid dynamics (CFD) turbulence models to predict entropy generation rates in bypass transitional boundary layers flows under zero and adverse pressure gradients. Entropy generation rates in such flows are evaluated employing the commercial CFD software, ANSYS FLUENT. Various turbulence and transitional models are assessed by comparing their results with the direct numerical simulation (DNS) data and two recent CFD studies. A solution verification study is conducted on three systematically refined meshes. The factor of safety method is used to estimate the numerical error and grid uncertainties. Monotonic convergence is achieved for all simulations. The Reynolds number based on momentum thickness, Reo, skin-friction coefficient, Cf, approximate entropy generation rates, S, dissipation coefficient, Cd , and the intermittency, y, are calculated for bypass transition simulations. All Reynolds averaged Navier-Stokes (RANS) turbulence and transitional models show improvement over previous CFD results in predicting onset of transition. The transition SST k - ω 4 equation model shows closest agreement with DNS data for all flow conditions in this study due to a much finer grid and more accurate inlet boundary conditions. The other RANS models predict an early onset of transition and higher boundary layer entropy generation rates than the DNS shows.
文摘Environmental effects have an important influence on Offshore Wind Turbine (OWT) power generation efficiency and the structural stability of such turbines. In this study, we use an in-house Boundary Element (BEM)-panMARE code-to simulate the unsteady flow behavior of a full OWT with various combinations of aerodynamic and hydrodynamic loads in the time domain. This code is implemented to simulate potential flows for different applications and is based on a three-dimensional first-order panel method. Three different OWT configurations consisting of a generic 5 MW NREL rotor with three different types of foundations (Monopile, Tripod, and Jacket) are investigated. These three configurations are analyzed using the RANSE solver which is carried out using ANSYS CFX for validating the corresponding results. The simulations are performed under the same environmental atmospheric wind shear and rotor angular velocity, and the wave properties are wave height of 4 m and wave period of 7.16 s. In the present work, wave environmental effects were investigated firstly for the two solvers, and good agreement is achieved. Moreover, pressure distribution in each OWT case is presented, including detailed information about local flow fields. The time history of the forces at inflow direction and its moments around the mudline at each OWT part are presented in a dimensionless form with respect to the mean value of the last three loads and the moment amplitudes obtained from the BEM code, where the contribution of rotor force is lower in the tripod case and higher in the jacket case and the calculated hydrodynamic load that effect on jacket foundation type is lower than other two cases.
文摘In this paper,we present our analysis of the non-cavitating and cavitating unsteady performances of the Potsdam Propeller Test Case(PPTC)in oblique flow.For our calculations,we used the Reynolds-averaged Navier-Stokes equation(RANSE)solver from the open-source OpenFOAM libraries.We selected the homogeneous mixture approach to solve for multiphase flow with phase change,using the volume of fluid(VoF)approach to solve the multiphase flow and modeling the mass transfer between vapor and water with the Schnerr-Sauer model.Comparing the model results with the experimental measurements collected during the SecondWorkshop on Cavitation and Propeller Performance– SMP’15 enabled our assessment of the reliability of the open-source calculations.Comparisons with the numerical data collected during the workshop enabled further analysis of the reliability of different flow solvers from which we produced an overview of recommended guidelines(mesh arrangements and solver setups)for accurate numerical prediction even in off-design conditions.Lastly,we propose a number of calculations using the boundary element method developed at the University of Genoa for assessing the reliability of this dated but still widely adopted approach for design and optimization in the preliminary stages of very demanding test cases.
基金financially supported by the National Natural Science Foundation of China(Grant No.51009090)the State Key Laboratory of Ocean Engineering(Grant No.GKZD010063)
文摘A fully automated optimization process is provided for the design of ducted propellers under open water conditions, including 3D geometry modeling, meshing, optimization algorithm and CFD analysis techniques. The developed process allows the direct integration of a RANSE solver in the design stage. A practical ducted propeller design case study is carried out for validation. Numerical simulations and open water tests are fulfilled and proved that the optimum ducted propeller improves hydrodynamic performance as predicted.
基金Project supported by the National Natural Science Foun-dation of China(Grant Nos.51179100,51279184)
文摘A nonqinear eddy viscosity model (NLEVM) and a scalable hybrid Reynolds averaged Navier-Stokes/large eddy simula- tion (RANS/LES) strategy are developed to improve the capability of the eddy viscosity model (EVM) to simulate complex flows featuring separations and unsteady motions. To study the performance of the NLEVM, numerical simulations around S809 airfoil are carried out and the results show that the NLEVM performs much better when a large separation occurs. Calculated results of the flow around a triangular cylinder show that the NLEVM can improve the precision of the flow fields to some extents, but the error is still considerable, and the small turbulence structures can not be clearly captured as the EVM. Whereas the scalable hybrid RANS/LES model based on the NLEVM is fairy effective on resolving the turbulent structures and can give more satisfactory predictions of the flow fields.
基金supported by the National Natural Science Foundation of China (Grant No. 90405007)the Hundred Talents Program of the Chinese Academy of SciencesProgram for Changjiang Scholars and Innovative Research Team in University.
文摘The separated turbulent flow around a circular cylinder is investigated using Large-Eddy Simulation (LES), Detached-Eddy Simulation (DES, or hybrid RANS/LES methods), and Unsteady Reynolds-Averaged Navier-Stokes (URANS). The purpose of this study is to examine some typical simulation approaches for the prediction of complex separated turbulent flow and to clarify the capability of applying these approaches to a typical case of the separated turbulent flow around a circular cylinder. Several turbulence models, i.e. dynamic Sub-grid Scale (SGS) model in LES, the DES-based Spalart-Allmaras (S-A) and κ-ω Shear-Stress- Transport (SST) models in DES, and the S-A and SST models in URANS, are used in the calculations. Some typical results, e.g., the mean pressure and drag coefficients, velocity profiles, Strouhal number, and Reynolds stresses, are obtained and compared with previous computational and experimental data. Based on our extensive calculations, we assess the capability and performance of these simulation approaches coupled with the relevant turbulence models to predict the separated turbulent flow.