Using deep neural networks coupled with principal component analysis for ore production forecasting at open-pit mines

Ore production is usually affected by multiple influencing inputs at open-pit mines.Nevertheless,the complex nonlinear relationships between these inputs and ore production remain unclear.This becomes even more challenging when training data(e.g.truck haulage information and weather conditions)are massive.In machine learning(ML)algorithms,deep neural network(DNN)is a superior method for processing nonlinear and massive data by adjusting the amount of neurons and hidden layers.This study adopted DNN to forecast ore production using truck haulage information and weather conditions at open-pit mines as training data.Before the prediction models were built,principal component analysis(PCA)was employed to reduce the data dimensionality and eliminate the multicollinearity among highly correlated input variables.To verify the superiority of DNN,three ANNs containing only one hidden layer and six traditional ML models were established as benchmark models.The DNN model with multiple hidden layers performed better than the ANN models with a single hidden layer.The DNN model outperformed the extensively applied benchmark models in predicting ore production.This can provide engineers and researchers with an accurate method to forecast ore production,which helps make sound budgetary decisions and mine planning at open-pit mines.

Integrating geometallurgical ball mill throughput predictions into short-term stochastic production scheduling in mining complexes

This article presents a novel approach to integrate a throughput prediction model for the ball mill into short-term stochastic production scheduling in mining complexes.The datasets for the throughput prediction model include penetration rates from blast hole drilling(measurement while drilling),geological domains,material types,rock density,and throughput rates of the operating mill,offering an accessible and cost-effective method compared to other geometallurgical programs.First,the comminution behavior of the orebody was geostatistically simulated by building additive hardness proportions from penetration rates.A regression model was constructed to predict throughput rates as a function of blended rock properties,which are informed by a material tracking approach in the mining complex.Finally,the throughput prediction model was integrated into a stochastic optimization model for short-term production scheduling.This way,common shortfalls of existing geometallurgical throughput prediction models,that typically ignore the non-additive nature of hardness and are not designed to interact with mine production scheduling,are overcome.A case study at the Tropicana Mining Complex shows that throughput can be predicted with an error less than 30 t/h and a correlation coefficient of up to 0.8.By integrating the prediction model and new stochastic components into optimization,the production schedule achieves weekly planned production reliably because scheduled materials match with the predicted performance of the mill.Comparisons to optimization using conventional mill tonnage constraints reveal that expected production shortfalls of up to 7%per period can be mitigated this way.

Joint Optimization of Imperfect Preventive Maintenance and Production Scheduling for Single Machine Based on Game Theory Method

In this study,an optimization model of a single machine system integrating imperfect preventive maintenance planning and production scheduling based on game theory is proposed.The costs of the production department and the maintenance department are minimized,respectively.Two kinds of three-stage dynamic game models and a backward induction method are proposed to determine the preventive maintenance(PM)threshold.A lemma is presented to obtain the exact solution.A comprehensive numerical study is provided to illustrate the proposed maintenance model.The effectiveness is also validated by comparison with other two existed optimization models.

Coordinated Scheduling of Two-Agent Production and Transportation Based on Non-Cooperative Game

A two-agent production and transportation coordinated scheduling problem in a single-machine environment is suggested to compete for one machine from different downstream production links or various consumers.The jobs of two agents compete for the processing position on a machine,and after the pro-cessed,they compete for the transport position on a transport vehicle to be trans-ported to two agents.The two agents have different objective functions.The objective function of the first agent is the sum of the makespan and the total trans-portation time,whereas the objective function of the second agent is the sum of the total completion time and the total transportation time.Given the competition between two agents for machine resources and transportation resources,a non-cooperative game model with agents as game players is established.The job pro-cessing position and transportation position corresponding to the two agents are mapped as strategies,and the corresponding objective function is the utility func-tion.To solve the game model,an approximate Nash equilibrium solution algo-rithm based on an improved genetic algorithm(NE-IGA)is proposed.The genetic operation based on processing sequence and transportation sequence,as well as the fitness function based on Nash equilibrium definition,are designed based on the features of the two-agent production and transportation coordination scheduling problem.The effectiveness of the proposed algorithm is demonstrated through numerical experiments of various sizes.When compared to heuristic rules such as the Longest Processing Time first(LPT)and the Shortest Processing Time first(SPT),the objective function values of the two agents are reduced by 4.3%and 2.6% on average.

Improving performance of open-pit mine production scheduling problem under grade uncertainty by hybrid algorithms

One of the surface mining methods is open-pit mining,by which a pit is dug to extract ore or waste downwards from the earth’s surface.In the mining industry,one of the most significant difficulties is long-term production scheduling(LTPS)of the open-pit mines.Deterministic and uncertainty-based approaches are identified as the main strategies,which have been widely used to cope with this problem.Within the last few years,many researchers have highly considered a new computational type,which is less costly,i.e.,meta-heuristic methods,so as to solve the mine design and production scheduling problem.Although the optimality of the final solution cannot be guaranteed,they are able to produce sufficiently good solutions with relatively less computational costs.In the present paper,two hybrid models between augmented Lagrangian relaxation(ALR)and a particle swarm optimization(PSO)and ALR and bat algorithm(BA)are suggested so that the LTPS problem is solved under the condition of grade uncertainty.It is suggested to carry out the ALR method on the LTPS problem to improve its performance and accelerate the convergence.Moreover,the Lagrangian coefficients are updated by using PSO and BA.The presented models have been compared with the outcomes of the ALR-genetic algorithm,the ALR-traditional sub-gradient method,and the conventional method without using the Lagrangian approach.The results indicated that the ALR is considered a more efficient approach which can solve a large-scale problem and make a valid solution.Hence,it is more effectual than the conventional method.Furthermore,the time and cost of computation are diminished by the proposed hybrid strategies.The CPU time using the ALR-BA method is about 7.4%higher than the ALR-PSO approach.

A multi-step approach for block-cave production scheduling optimization

Production schedules that provide optimal operating strategies while meeting practical,technical,and environmental constraints are an inseparable part of mining operations.Relying only on manual planning methods or computer software based on heuristic algorithms will lead to mine schedules that are not the optimal global solution.Mathematical mine planning models have been proved to be very effective in supporting decisions on sequencing the extraction of material in mines.The objective of this paper is to develop a practical optimization framework for caving operations’production scheduling.To overcome the size problem of mathematical programming models and to generate a robust practical near-optimal schedule,a multi-step method for long-term production scheduling of block caving is presented.A mixed-integer linear programming(MILP)formulation is used for each step.The formulations are developed,implemented,and verifed in the TOMLAB/CPLEX environment.The production scheduler aims to maximize the net present value of the mining operation while the mine planner has control over defned constraints.Application and comparison of the models for production scheduling using 298 drawpoints over 15 periods are presented.

Saline Water Irrigation Scheduling Through a Crop-Water-Salinity Production Function and a Soil-Water-Salinity Dynamic Model

Using a crop-water-salinity production function and a soil-water-salinity dynamic model, optimal irrigation scheduling was developed to maximize net return per irrigated area. Plot and field experiments were used to obtain the crop water sensitivity index, the salinity sensitivity index, and other parameters. Using data collected during 35 years to calculate the 10-day mean precipitation and evaporation, the variation in soil salinity concentrations and in the yields of winter wheat and cotton were simulated for 49 irrigation scheduling that were combined from 7 irrigation schemes over 3 irrigation dates and 7 salinity concentrations of saline irrigation water (fresh water and 6 levels of saline water). Comparison of predicted results with irrigation data obtained from a large area of the field showed that the model was valid and reliable. Based on the analysis of the investment cost of the irrigation that employed deep tube wells or shallow tube wells, a saline water irrigation schedule and a corresponding strategy for groundwater development and utilization were proposed. For wheat or cotton, if the salinity concentration was higher than 7.0 g L-1 in groundwater, irrigation was needed with only fresh water; if about 5.0 g L-1, irrigation was required twice with fresh water and once with saline water; and if not higher than 3.0 g L-1, irrigation could be solely with saline water.

An improved cross entropy algorithm for steelmaking-continuous casting production scheduling with complicated technological routes

In order to increase productivity and reduce energy consumption of steelmaking-continuous casting(SCC) production process, especially with complicated technological routes, the cross entropy(CE) method was adopted to optimize the SCC production scheduling(SCCPS) problem. Based on the CE method, a matrix encoding scheme was proposed and a backward decoding method was used to generate a reasonable schedule. To describe the distribution of the solution space, a probability distribution model was built and used to generate individuals. In addition, the probability updating mechanism of the probability distribution model was proposed which helps to find the optimal individual gradually. Because of the poor stability and premature convergence of the standard cross entropy(SCE) algorithm, the improved cross entropy(ICE) algorithm was proposed with the following improvements: individual generation mechanism combined with heuristic rules, retention mechanism of the optimal individual, local search mechanism and dynamic parameters of the algorithm. Simulation experiments validate that the CE method is effective in solving the SCCPS problem with complicated technological routes and the ICE algorithm proposed has superior performance to the SCE algorithm and the genetic algorithm(GA).

A Genetic Algorithm-based Approach to Scheduling of Batch Production with Maximum Profit

The optimal scheduling of multi-product batch process is studied and a new mathematics model targeting the maximum profit is proposed, which can be solved by the modified genetic algorithm (MGA) with mixed coding (sequence coding and decimal coding) developed by us. In which, the partially matched cross over (PMX) and reverse mutation are used for the sequence coding, whereas the arithmetic crossover and heteropic mutation are used for the decimal coding. In addition, the relationship between production scale and production cost is analyzed and the maximum profit is always a trade-off of the production scale and production cost. Two examples are solved to demonstrate the effectiveness of the method.

RECONFIGURABLE PRODUCTION LINE MODELING AND SCHEDULING USING PETRI NETS AND GENETIC ALGORITHM

In response to the production capacity and functionality variations, a genetic algorithm （GA） embedded with deterministic timed Petri nets（DTPN） for reconfigurable production line（RPL） is proposed to solve its scheduling problem. The basic DTPN modules are presented to model the corresponding variable structures in RPL, and then the scheduling model of the whole RPL is constructed. And in the scheduling algorithm, firing sequences of the Petri nets model are used as chromosomes, thus the selection, crossover, and mutation operator do not deal with the elements in the problem space, but the elements of Petri nets model. Accordingly, all the algorithms for GA operations embedded with Petri nets model are proposed. Moreover, the new weighted single-objective optimization based on reconfiguration cost and E/T is used. The results of a DC motor RPL scheduling suggest that the presented DTPN-GA scheduling algorithm has a significant impact on RPL scheduling, and provide obvious improvements over the conventional scheduling method in practice that meets duedate, minimizes reconfiguration cost, and enhances cost effectivity.

Stochastic optimization of mine production scheduling with uncertain ore/metal/waste supply

Optimization of long-term mine production scheduling in open pit mines deals with the management of cash flows, typically in the order of hundreds of millions of dollars. Conventional mine scheduling utilizes optimization methods that are not capable of accounting for inherent technical uncertainties such as uncertainty in the expected ore/metal supply from the underground, acknowledged to be the most critical factor. To integrate ore/metal uncertainty into the optimization of mine production scheduling a stochastic integer programming(SIP) formulation is tested at a copper deposit. The stochastic solution maximizes the economic value of a project and minimizes deviations from production targets in the presence of ore/metal uncertainty. Unlike the conventional approach, the SIP model accounts and manages risk in ore supply, leading to a mine production schedule with a 29% higher net present value than the schedule obtained from the conventional, industry-standard optimization approach, thus contributing to improving the management and sustainable utilization of mineral resources.

Improvement of Lagrangian relaxation performance for open pit mines constrained long-term production scheduling problem

Constrained long-term production scheduling problem(CLTPSP) of open pit mines has been extensively studied in the past few decades due to its wide application in mining projects and the computational challenges it poses become an NP-hard problem.This problem has major practical significance because the effectiveness of the schedules obtained has strong economical impact for any mining project.Despite of the rapid theoretical and technical advances in this field,heuristics is still the only viable approach for large scale industrial applications.This work presents an approach combining genetic algorithms(GAs) and Lagrangian relaxation(LR) to optimally determine the CLTPSP of open pit mines.GAs are stochastic,parallel search algorithms based on the natural selection and the process of evolution.LR method is known for handling large-scale separable problems; however,the convergence to the optimal solution can be slow.The proposed Lagrangian relaxation and genetic algorithms(LR-GAs) combines genetic algorithms into Lagrangian relaxation method to update the Lagrangian multipliers.This approach leads to improve the performance of Lagrangian relaxation method in solving CLTPSP.Numerical results demonstrate that the LR method using GAs to improve its performance speeding up the convergence.Subsequently,highly near-optimal solution to the CLTPSP can be achieved by the LR-GAs.

Integration of real options into short-term mine planning and production scheduling

Commodity prices have fallen sharply due to the global financial crisis. This has adversely affected the viability of some mining projects, including leading to the possibility of bankruptcy for some companies. These price falls reflect uncertainties and risks associated with mining projects. In recent years, much work has been published related to the application of real options pricing theory to value life-of-mine plans in response to long term financial uncertainty and risk. However, there are uncertainties and risks associated with medium/short-term mining operations. Real options theory can also be applied to tactical decisions involving uncertainties and risks. This paper will investigate the application of real options in the mining industry and present a methodology developed at University of Queensland, Australia, for integrating real options into medium/short-term mine planning and production scheduling. A case study will demonstrate the validity and usefulness of the methodology and techniques developed.

Scheduling problem for hot-rolling seamless steel tube production

Taking the seamless tube plant of Baoshan Iron & Steel Complex in China as the background,we analyze the characters of hot rolling seamless steel tube:multi varieties,low volume,complicated production process,flexible production routes.Then integrated scheduling problem for hot rolling seamless steel tube production is studied,which covers two key points;order-grouping problem and solution method for flowshop/jobshop scheduling problem.On the basis of these two problems,integrated scheduling decision system is developed.The design idea,function flow sheet,data processing method,and functional module of visualized human-computer interactive scheduling system implemented in seamless steel tube plant of Shanghai Baoshan Iron & Steel Complex are described into detail.Compared with manual system,the performance of system shows the applicability and superiority in several criteria.

Multi-objective reconfigurable production line scheduling for smart home appliances

In a typical discrete manufacturing process,a new type of reconfigurable production line is introduced,which aims to help small-and mid-size enterprises to improve machine utilization and reduce production cost.In order to effectively handle the production scheduling problem for the manufacturing system,an improved multi-objective particle swarm optimization algorithm based on Brownian motion(MOPSO-BM)is proposed.Since the existing MOPSO algorithms are easily stuck in the local optimum,the global search ability of the proposed method is enhanced based on the random motion mechanism of the BM.To further strengthen the global search capacity,a strategy of fitting the inertia weight with the piecewise Gaussian cumulative distribution function(GCDF)is included,which helps to maintain an excellent convergence rate of the algorithm.Based on the commonly used indicators generational distance(GD)and hypervolume(HV),we compare the MOPSO-BM with several other latest algorithms on the benchmark functions,and it shows a better overall performance.Furthermore,for a real reconfigurable production line of smart home appliances,three algorithms,namely non-dominated sorting genetic algorithm-II(NSGA-II),decomposition-based MOPSO(dMOPSO)and MOPSO-BM,are applied to tackle the scheduling problem.It is demonstrated that MOPSO-BM outperforms the others in terms of convergence rate and quality of solutions.

Production Scheduling and Distribution in Downstream Sector Using Block-Structured Linear Programming Solution Technique ： A Comparative Analysis

The aim of this paper is to compare block-structured linear programming （LP） models against other practical optimization methods for solving downstream product refinery problems using a solution method different from the existing ones （like mixed integer linear programming （MILP） method）. The work X-rays the Nigerian petroleum refining industries and their channel of distribution in the local setting and identifies the critical features of scheduling and allocation of refined crude products; either for distribution within the country or for exportation to the international market. Applying our model to the distribution model, the computational results reveal a better route with lowest transportation cost for the scheduling problem and the best optimal blend with higher revenue for the production problem.

Genetic algorithm for short-term scheduling of make-and-pack batch production process

This paper considers a scheduling problem in industrial make-and-pack batch production process. This process equips with sequence-dependent changeover time, multipurpose storage units with limited capacity, storage time, batch splitting, partial equipment connectivity and transfer time. The objective is to make a production plan to satisfy all constraints while meeting demand requirement of packed products from various product families. This problem is NP-hard and the problem size is exponentially large for a realistic-sized problem. Therefore,we propose a genetic algorithm to handle this problem. Solutions to the problems are represented by chromosomes of product family sequences. These sequences are decoded to assign the resource for producing packed products according to forward assignment strategy and resource selection rules. These techniques greatly reduce unnecessary search space and improve search speed. In addition, design of experiment is carefully utilized to determine appropriate parameter settings. Ant colony optimization and Tabu search are also implemented for comparison. At the end of each heuristics, local search is applied for the packed product sequence to improve makespan. In an experimental analysis, all heuristics show the capability to solve large instances within reasonable computational time. In all problem instances, genetic algorithm averagely outperforms ant colony optimization and Tabu search with slightly longer computational time.

Modeling and optimization for oil well production scheduling

In this paper,an oil well production scheduling problem for the light load oil well during petroleum field exploitation was studied.The oil well production scheduling was to determine the turn on/off status and oil flow rates of the wells in a given oil reservoir,subject to a number of constraints such as minimum up/down time limits and well grouping.The problem was formulated as a mixed integer nonlinear programming model that minimized the total production operating cost and start-up cost.Due to the NP-hardness of the problem,an improved particle swarm optimization(PSO) algorithm with a new velocity updating formula was developed to solve the problem approximately.Computational experiments on randomly generated instances were carried out to evaluate the performance of the model and the algorithm's effectiveness.Compared with the commercial solver CPLEX,the improved PSO can obtain high-quality schedules within a much shorter running time for all the instances.

Models and Algorithms of Production Scheduling in Tandem Cold Rolling

在冷滚动的线安排问题的生产的复杂性被分析，也就是，它作为二部分被提出合并卷的优化和计划的滚动的批。钢卷合并的优化作为包装被一个新建议算法计算的问题(MCPP ) 的一只多重集装箱被构造，分离微分进化(DDE ) ，在这篇论文。一个特定的双旅行售货员问题(DTSP ) 为卷批根据进化机制计划，和一个混合启发式的方法被建模，本地搜索被介绍解决这个模型。有从安排方法的生产在这建议了纸是有效的上海 Baosteel 公司有限公司表演的真实生产数据的试验性的结果。

Modeling of Agile Intelligent Manufacturing-oriented Production Scheduling System

Agile intelligent manufacturing is one of the new manufacturing paradigms that adapt to the fierce globalizing market competition and meet the survival needs of the enterprises, in which the management and control of the production system have surpassed the scope of individual enterprise and embodied some new features including complexity, dynamicity, distributivity, and compatibility. The agile intelligent manufacturing paradigm calls for a production scheduling system that can support the cooperation among various production sectors, the distribution of various resources to achieve rational organization, scheduling and management of production activities. This paper uses multi-agents technology to build an agile intelligent manufacturing-oriented production scheduling system. Using the hybrid modeling method, the resources and functions of production system are encapsulated, and the agent-based production system model is established. A production scheduling-oriented multi-agents architecture is constructed and a multi-agents reference model is given in this paper.