Achieving High Strength and Tensile Ductility in Pure Nickel by Cryorolling with Subsequent Low-Temperature Short-Time Annealing

Ultra fine-grained pure metals and their alloys have high strength and low ductility.In this study,cryorolling under different strains followed by low-temperature short-time annealing was used to fabricate pure nickel sheets combining high strength with good ductility.The results show that,for different cryorolling strains,the uniform elongation was greatly increased without sacrificing the strength after annealing.A yield strength of 607 MPa and a uniform elongation of 11.7%were obtained after annealing at a small cryorolling strain(ε=0.22),while annealing at a large cryorolling strain(ε=1.6)resulted in a yield strength of 990 MPa and a uniform elongation of 6.4%.X-ray diffraction(XRD),transmission electron microscopy(TEM),scanning electron microscopy(SEM),and electron backscattered diffraction(EBSD)were used to characterize the microstructure of the specimens and showed that the high strength could be attributed to strain hardening during cryorolling,with an additional contribution from grain refinement and the formation of dislocation walls.The high ductility could be attributed to annealing twins and micro-shear bands during stretching,which improved the strain hardening capacity.The results show that the synergistic effect of strength and ductility can be regulated through low-temperature short-time annealing with different cryorolling strains,which provides a new reference for the design of future thermo-mechanical processes.

Exploring a balance between strength and ductility of hexagonal BN nanoplatelet reinforced ZK61 magnesium composite

The practical applications of magnesium(Mg)alloys are usually beset by their relatively low strength and limited ductility.Herein we attempt to fabricate hexagonal BN nanoplatelet(BNNP)reinforced ZK61 magnesium composites using a combination of spark plasma sintering and friction stir processing.The resulting composites exhibit microstructural characteristics of homogeneous dispersion of BNNP in Mg matrix with refined equiaxed grains and(0002)basal texture roughly surrounding the pin column surface.Transmission electron microscopy observation illustrates that trace amounts of Mg_(3)N_(2)and MgB_(2)form at BNNP-Mg interface,in which Mg_(3)N_(2)locates at the basal plane of a BNNP and MgB_(2)grows at its open edge.The spatial distribution of Mg_(3)N_(2)and MgB_(2)facilitates interfacial wetting and stronger BNNP-Mg interface in such a way that interfacial products act as anchors bonding between them.In comparison with monolithic ZK61 alloy,the BNNP/ZK61 composites display simultaneous improvements in yield strength,hardness and ductility,achieving good strength-ductility balance.This research is expected to shed some light on BNNP potentials for designing and producing magnesium composites with high strength and good ductility.

Designing new low alloyed Mg-RE alloys with high strength and ductility via high-speed extrusion

Two new low-alloyed Mg-2RE-0.8Mn-0.6Ca-0.5Zn(wt%,RE=Sm or Y)alloys are developed,which can be produced on an in-dustrial scale via relatively high-speed extrusion.These two alloys are not only comparable to commercial AZ31 alloy in extrudability,but also have superior mechanical properties,especially in terms of yield strength(YS).The excellent extrudability is related to less coarse second-phase particles and high initial melting point of the two as-cast alloys.The high strength-ductility mainly comes from the formation of fine grains,nano-spaced submicron/nano precipitates,and weak texture.Moreover,it is worth noting that the YS of the two alloys can maintain above 160 MPa at elevated temperature of 250°C,significantly higher than that of AZ31 alloy(YS:45 MPa).The Zn/Ca solute segregation at grain boundaries,the improved heat resistance of matrix due to addition of RE,and the high melting points of strengthening particles(Mn,MgZn_(2),and Mg-Zn-RE/Mg-Zn-RE-Ca)are mainly responsible for the excellent high-temperature strength.

A new perspective to develop regiorandom polymer acceptors with high active layer ductility,excellent device stability,and high efficiency approaching 17%

The recently reported efficient polymerized small-molecule acceptors(PSMAs)usually adopt a regioregular backbone by polymerizing small-molecule acceptors precursors with a low-reactivity 5-brominated 3-(dicyanomethylidene)indan-1-one(IC)end group or its derivatives,leading to low molecular weight,and thus reduce active layer mechanical properties.Herein,a series of newly designed chlorinated PSMAs originating from isomeric IC end groups are developed by adjusting chlorinated positions and copolymerized sites on end groups to achieve high molecular weight,favorable intermolecular interaction,and improved physicochemical properties.Compared with regioregular PY2Se-Cl-o and PY2Se-Cl-m,regiorandom PY2Se-Cl-ran has a similar absorption profile,moderate lowest unoccupied molecular orbital level,and favorable intermolecular packing and crystallization properties.Moreover,the binary PM6:PY2Se-Cl-ran blend achieves better ductility with a crack-onset strain of 17.5% and improved power conversion efficiency(PCE)of 16.23% in all-polymer solar cells(all-PSCs)due to the higher molecular weight of PY2Se-Cl-ran and optimized blend morphology,while the ternary PM6:J71:PY2Se-Cl-ran blend offers an impressive PCE approaching 17% and excellent device stability,which are all crucial for potential practical applications of all-PSCs in wearable electronics.To date,the efficiency of 16.86% is the highest value reported for the regiorandom PSMAs-based all-PSCs and is also one of the best values reported for the all-PSCs.Our work provides a new perspective to develop efficient all-PSCs,with all high active layer ductility,impressive PCE,and excellent device stability,towards practical applications.

High-ductility fine-grained Mg-1.92Zn-0.34Y alloy fabricated by semisolid and then hot extrusion

The combination of semisolid and hot extrusion processing was applied to refine the icosahedral quasicrystalline phase(I-phase) in an extruded Mg-1.92Zn-0.34Y(wt.%) alloy for the first time. The semisolid isothermal heat treatment transformed the micron-sized I-phase particles into nano lamellar eutectic(α-Mg + I-phase) with a lamellar spacing of ?86 nm. After subsequent hot extrusion at 250 ℃, the nano lamellar eutectic phases were broken into uniformly dispersed nanoscale I-phase particles. What’s more, the matrix microstructure was significantly refined with an equiaxed average grain size of 2.59 ± 0.81 μm, and an unusual texture component(most of the grains’ c-axis is parallel to the extrusion direction) was observed. The processed alloy exhibited a high tensile elongation to failure(EL) of 44 ± 2.6%with an ultimate tensile strength(UTS) of 258 ± 2.0 MPa and a tensile yield strength(TYS) of 176 ± 1.6 MPa at room temperature.The high ductility from the combined effects of the grain refinement, dispersion of nanoscale I-phase particles, and the unusual texture.The uniform dispersion of nanoscale I-phase particles could promote grain refinement by particle stimulated nucleation mechanism, and thus bring the unusual texture(where the c-axis is aligned parallel to the extrusion direction during dynamic recrystallization, which contributed to ductility).

Experimental Investigation on the Strength and Ductility Performance of Steel-Timber-Steel Joints with Screw and Steel-Tube Fasteners

This article presents experimental results of steel-timber-steel(STS)joints loaded parallel to grain.Eight groups of specimens were designed,and tensile tests were performed.The fastener types and fastener numbers were considered to evaluate the tensile strengths and ductility performances of the STS joints.The screws with 6 mm diameter and the innovative steel-tubes with 18 mm diameter were adopted as connecting fasteners.The experimental results were discussed in terms of yielding and ultimate strengths,slip stiffness,and ductility factors.The ductility classification and failure mechanisms of each group of specimens were analyzed.It was demonstrated that the STS joint with large diameter steel-tubes showed acceptable ductility,which was close to the ductility of the STS joint with small diameter screws,thanks to the hollow structure of the steel-tube.The theoretical strengths of various failure modes for the joints with small diameter screws or large diameter steel-tubes were calculated and compared with the experimental results.The ductile performance of the STS joint was discussed by comparing the theoretical strengths of various failure modes.The effective number of the STS joint with multifasteners was also analyzed by considering the failure mechanisms in aspects of tensile strength and slip stiffness.

Relations of Microstructural Attributes and Strength-Ductility of Zirconium Alloys with Hydrides

As the first safety barrier of nuclear reactors,zirconium alloy cladding tubes have attracted extensive attention because of its good mechanical properties.The strength and ductility of zirconium alloy are of great significance to the service process of cladding tubes,while brittle hydrides precipitate and thus deteriorate the overall performance.Based on the cohesive finite element method,the effects of cohesive strength,interfacial characteristics,and hydrides geometric characteristics on the strength and ductility of two-phase material(zirconium alloy with hydrides)are numerically simulated.The results show that the fracture behavior is significantly affected by the cohesive strength and that the overall strength and ductility are sensitive to the cohesive strength of the zirconium alloy.Furthermore,the interface is revealed to have prominent effects on the overall fracture behavior.When the cohesive strength and fracture energy of the interface are higher than those of the hydride phase,fracture initiates in the hydrides,which is consistent with the experimental phenomena.In addition,it is found that the number density and arrangement of hydrides play important roles in the overall strength and ductility.Our simulation provides theoretical support for the performance analysis of hydrogenated zirconium alloys during nuclear reactor operation.

纳米碳/铝复合材料强韧化研究现状及展望

以碳纳米管、石墨烯为代表的超高性能纳米碳,具有优越的力、热、电等综合性能,是复合材料的理想增强体,以纳米碳为强化相少量加入到铝中,有望开发出高强、高模、低热膨胀的复合材料,并使复合材料保持轻质、易加工等特性,在航空、航天、国防等领域具有重大的应用前景,因而以纳米碳/铝为代表的新一代铝基复合材料备受关注。然而,碳纳米管等纳米碳易团聚,与铝等大多数金属并不浸润,且容易分布在晶界上诱导显著的晶粒细化,使得复合材料的强韧性等关键性能指标提升困难,或者使强度提高的同时使塑韧性下降显著,限制了其工程应用潜力。综述近年来国内外研究者在纳米碳/铝复合材料强韧化方面的策略和方法,包括纳米碳分散、界面和构型调控等,以期推动新一代轻质高强纳米碳/铝复合材料的发展,支撑国家未来重大工程应用。

工艺孔对大截面部分包覆钢-混凝土组合梁受弯性能影响的试验研究

为了研究工艺孔对大截面部分包覆钢-混凝土组合梁(大截面PEC梁)受弯性能的影响,对5根不同构造的大截面PEC梁进行了静力试验,研究了两点加载下主次梁腹板开洞方式对大截面PEC梁试件受弯性能、延性、破坏模式等的影响规律。结果表明:静力荷载作用下,各个试件均表现出良好的延性,腹部开孔对试件承载力和截面刚度有一定的削弱作用。型钢主钢件的应变与混凝土的应变沿截面高度方向均大致呈线性变化,符合平截面假定。按《部分包覆钢-混凝土组合结构技术规程》(T/CECS 719—2020)计算得到的开工艺孔的大截面PEC梁抗弯承载力与试验值误差较小,受尺寸效应影响不大,所采用计算公式安全可靠。

聚乙烯醇纤维掺量对高延性地聚合物混凝土早期抗裂和收缩性能影响

研究了聚乙烯醇(PVA)纤维掺量对高延性地聚合物混凝土早期塑性收缩开裂、干燥收缩和自生收缩的影响.结果表明,与地聚合物混凝土相比,掺PVA纤维的高延性地聚合物混凝土抗开裂性能和抗收缩性能显著提高,PVA纤维体积掺量为2%的地聚合物混凝土抗开裂和抗收缩性能最好.基于试验结果,建立了收缩预测模型,该模型能够一定程度反映地聚合物混凝土早期收缩特征.

局部半包裹部分包覆钢-混凝土组合梁受弯性能试验研究

针对部分包覆钢-混凝土组合梁柱节点区域后浇筑混凝土不易密实的问题,研究了受拉侧混凝土对局部半包裹部分包覆钢-混凝土组合梁(局部半包裹PEC梁)受弯性能的影响,进行了2根不同构造的局部半包裹PEC梁的四点弯曲试验,模拟局部半包裹PEC梁负弯矩区受力状态,对其受弯性能、延性、破坏形式等展开分析。结果表明:局部半包裹PEC梁表现出良好的延性,挠度达到l_(0)/50时截面抗弯承载力并未下降。型钢主钢件、混凝土的应变沿截面高度方向大致呈线性变化,可引用平截面假定计算受弯承载力及刚度。局部半包裹PEC梁受拉侧混凝土对其极限承载力与破坏模式影响不大,在计算局部半包裹PEC梁柱节点受力时可不考虑受拉侧混凝土作用,节点后浇筑区域可采用半包裹填充,以加快施工进度。此外,对局部半包裹PEC梁进行建模,进行梁受弯过程的有限元分析,对比模拟结果与试验结果,二者荷载-挠度曲线吻合较好,误差均在10%以内。

高温后冷却方式对玄武岩纤维混凝土力学性能的影响

高温处理后混凝土力学性能是工程建设中评价混凝土结构安全性能的重要指标之一。对不同玄武岩纤维(BF)掺量混凝土的力学性能进行了测试,将最优掺量的玄武岩纤维混凝土(BFRC)与普通混凝土(OC)进行高温处理(200、400、600、800℃),研究不同冷却方式(自然冷却和喷水冷却)对高温后BFRC性能劣化的影响,分析BFRC在不同温度和冷却方式下的力学性能变化规律。结果表明,当BF掺量为0.05%(体积分数)时,BFRC抗压强度、劈裂抗拉强度达到最大值,分别为50.2、3.5 MPa,较OC分别提高了14.87%、34.62%。BF的掺入能够有效增加混凝土的韧性以及抵抗开裂变形的能力。随着温度增加,BFRC试件的弹性模量减小但始终大于OC试件。同一冷却方式下OC的峰值应变均大于BFRC,不同冷却方式下的延性指数较常温均有所提高。

纤维织物增强高延性混凝土加固RC短柱抗剪性能试验研究

为研究纤维织物增强高延性混凝土(TR-HDC)加固钢筋混凝土短柱的抗剪性能,设计了6根钢筋混凝土柱,包括2个对比柱和4个TR-HDC加固柱.通过低周反复荷载试验,对比分析剪跨比、纤维织物层数对试件破坏形态、变形、承载力和耗能能力的影响.结果表明:采用TR-HDC加固钢筋混凝土短柱,可显著提高其抗剪承载力;TR-HDC与原混凝土柱协同工作性能良好,加固后的混凝土柱的变形、承载力和耗能能力明显提高;增加纤维织物的层数对钢筋混凝土短柱的抗剪承载力提高幅度较小,但可大幅增强柱的耗能和变形能力;剪跨比较大时,更有利于发挥TR-HDC加固材料的力学性能.基于桁架-拱模型,提出TR-HDC加固钢筋混凝土短柱的抗剪承载力计算方法,计算结果较准确.

某电机齿轮冷挤压裂纹形成机理研究

针对材料为20Cr的某电机齿轮在冷挤压成形时内齿齿顶面上出现的裂纹缺陷,基于DEFORM-3D对其冷挤压过程进行了模拟,研究了其裂纹形成机理。有限元结果表明,内齿的金属流动速度小于中部及下部外齿的流动速度,内齿齿顶面上齿根处的金属流动速度最小,此处流动最不均匀,易产生应力集中;对齿面的最大主应力及损伤分布进行了分析,得出在内齿齿顶面上,中部及距离下端面1 mm左右的位置应力集中最明显,拉应力较大且大于材料抗拉强度,损伤值也较大且大于临界损伤值,会产生裂纹,与实际情况相符合。通过改变凹模入模角来控制成形缺陷情况,当凹模入模角为23°时,齿根处拉应力下降,损伤值减小,投入生产后次品率从原本的50%降为1%。

丙烯酸硅烷酯柔性自抛光防污涂料制备及性能

以甲基丙烯酸甲酯、丙烯酸丁酯、丙烯酸异辛酯、丙烯酸甲氧基乙酯、丙烯酸三异丙基硅酯为单体,制备了丙烯酸硅烷酯基体树脂,将其与韧性树脂(液态聚丁二烯)共同作为成膜共混树脂,并以Cu_(2)O作为主要防污剂组分、吡啶硫酮铜(CuPT)和代森锌(Zineb)为辅助有机防污剂组分,配制了柔性自抛光防污涂料。对丙烯酸硅烷酯基体树脂进行了FTIR表征和玻璃化转变温度(Tg)测定,对成膜共混树脂进行了SEM测试,对柔性自抛光防污涂料进行了柔韧性、附着力、吸水率和防污性能测试。结果表明,丙烯酸硅烷酯基体树脂的Tg=–20.54℃时,具有较好的物理机械性能;韧性树脂可以作为外增塑手段增加丙烯酸硅烷酯基体树脂的柔韧性,当m(丙烯酸硅烷酯基体树脂)∶m(韧性树脂)=7∶3时,成膜共混树脂的相容性最好;柔性自抛光防污涂料柔韧性为1级,在弹性体基材表面附着力达到4.0 MPa;经过60 d测试,吸水率为1.1%~1.2%;浅海浸泡挂板36个月显示出明显的防污效果。

分段管廊装载供水管道穿越地裂缝适宜性研究

在活动地裂缝影响下,供水管道拉裂、错断现象时有发生,并引发严重的次生灾害。本文以西安市西南郊水厂拟建球墨铸铁管道穿越地裂缝为工程背景,建立管道45°穿越活动地裂缝的数值模型,分析地裂缝影响下管道的内力响应与变形特征,结果表明:地裂缝作用会使管道接口偏转角过大而导致其防水失效。因此提出一种分段管廊装载供水管道穿越地裂缝的方法,建立分段管廊装载供水管道穿越地裂缝的数值模型,分析管道与管廊通缝、错缝两种工况、不同分段管廊长度、不同地裂缝位置、不同穿越角度下管廊与管道的内力响应与变形特征。得出管廊装载管道穿越地裂缝的最佳方案为管道与管廊通缝布设,采用单节长度为18 m的分段管廊,使地裂缝位于管廊的2/3处,并尽量以小角度穿越地裂缝。研究成果对城市供水管道穿越活动地裂缝的工程建设与灾害防治具有实际意义。

高延性混凝土加固单层砖木结构农房振动台试验研究

为提高我国农村砌体房屋的抗震性能水平,采用高延性混凝土(HDC)条带加固的方法,设计了两个缩尺比为1∶2的砖木结构模型,对加固模型与未加固模型进行振动台同台对比试验。对比分析了地震作用下两个模型结构的加速度响应、位移响应、扭转效应和破坏形态,并对其抗震性能进行评估。试验结果表明:单层砖木结构农房的整体抗震性能较差,结构的自振频率低、位移反应较大,扭转效应明显,在8度设防地震作用下接近倒塌;经HDC条带加固的模型结构自振频率增大,位移反应相比未加固模型更小,山墙外闪现象得到明显控制,结构扭转效应的破坏作用明显减轻,在9度罕遇地震作用下HDC面层只出现轻微受损,可达到“大震可修”的性能目标。采用HDC条带加固法可有效延缓结构在强震作用下的刚度退化,增加结构的耐损伤能力,并有效提高此类砌体结构的整体抗震能力。

铜基偏晶合金的研究现状

铜基偏晶合金(Cu-Co、Cu-Fe、Cu-Cr等)具有优异的电、磁、力学等特性,受到国内外材料科学领域学者的广泛关注。在制备过程中,铜基偏晶合金由于发生液相分离行为并形成严重的偏析组织现象,被称为不混溶合金。过去的研究主要集中于寻求使铜基偏晶合金组织均匀的制备方法,然而近期研究表明,偏析组织异质结构的强度-韧性协同作用有利于提高材料的韧性,这为铜基偏晶合金的进一步发展提供了新思路。本文综述了目前国内外对铜基偏晶合金的液相分离和偏析组织形成机理的理论研究成果(包括液相分离组织结构演变、液相分离热力学以及第二相液滴形核生长动力学研究),归纳了目前主流的改善偏析组织方法(包括微合金化法、快速凝固法和激光成形法),阐述了铜基偏晶合金因液相分离特性产生的双相复合微观组织结构的强度-韧性协同作用,最后对铜基偏晶合金未来的研究发展方向进行了展望。

X形软钢阻尼器延性断裂的试验研究与数值模拟

为了研究X形软钢阻尼器在大变形状态下的耗能性能和损伤演化规律,设计了6组试件进行单向和循环荷载作用下延性断裂的试验研究,分析了软钢阻尼器的破坏过程和滞回曲线。采用Lemaitre-Chaboche混合强化模型,分别对各工况下包含与不包含基于应力三轴度的钢材微观损伤模型的软钢阻尼器进行了精细的有限元模拟。对比有限元模拟结果和试验结果,分析结果表明,颈部为X形耗能软钢阻尼器的薄弱位置,最容易发生集中损伤甚至破坏。考虑钢材损伤准则的有限元模拟的荷载-位移曲线与试验结果更加吻合,能够表征软钢阻尼器的承载力与刚度退化现象,并能较为准确地预测软钢阻尼器的损伤演化过程和断裂破坏位置。

淬火、回火对连铸QTNi4MoV球墨铸铁组织和硬度的影响

采用光学显微镜(OM)、扫描电镜(SEM)、透射电镜(TEM)和硬度计等对QTNi4MoV球墨铸铁在淬火和回火过程中的组织及硬度变化规律进行了研究。结果表明:经1323 K保温4 h的石墨化退火处理后,QTNi4MoV球墨铸铁的组织由石墨球+残留奥氏体+针状贝氏体组成,硬度约为40 HRC;再经1223 K保温1 h油淬后,QTNi4MoV球墨铸铁的组织由石墨球、马氏体和残留奥氏体组成,硬度为48.5 HRC;淬火后QTNi4MoV球墨铸铁的组织具有良好的回火抗力,回火温度达到773 K时,其淬火马氏体才开始分解;经773 K保温3 h的一次和二次回火后,QTNi4MoV球墨铸铁的组织为石墨球、回火马氏体和少量残留奥氏体,硬度值分别为47.5和46 HRC,抗拉强度高于900 MPa,满足铝合金压铸模具服役时对其制造材料在力学性能方面的要求。