Thixoforming is a processing method that deforms metal in a semisolid state.The advantages of this process include the production of parts with good surface finish,fine microstructures and superior mechanical properti...Thixoforming is a processing method that deforms metal in a semisolid state.The advantages of this process include the production of parts with good surface finish,fine microstructures and superior mechanical properties.However,the process mostly produces parts from aluminium cast grades,thereby not fully utilising the true potential of this method.Hence,thermodynamic modelling can be used to formulate alloy compositions that favour this processing method.Here,the effects of reducing copper content and increasing silicon and magnesium contents on the thixoformability of aluminium alloy 2014 were presented.The work consists of both the modelling and experimental validation.Results showed that by increasing Si and decreasing Cu content in the alloy,the solidification interval temperature was decreased and the temperature working window between the stipulated liquid fractions was widened,two of the characteristics favouring the process.A high solid-solution temperature employed resulted in the dissolution of unfavourable Mg2Si compound.An increase in Mg content used also resulted in the formation of the compactπ-Al8FeMg3Si6 phase and the decrease in the amount of the sharp and plate-like structure of theβ-Al5FeSi phase,improving the strength of the modified alloy.Subsequent T6 heat treatment successfully further increased the strength of the modified alloy.展开更多
Al-Cu alloy was deformed through equal channel angular pressing(ECAP) by routes A,Ba,Bc and C up to 5 passes.ECAP was done using a 90° die for three different conditions,namely 1) as received,2) solutionised at 7...Al-Cu alloy was deformed through equal channel angular pressing(ECAP) by routes A,Ba,Bc and C up to 5 passes.ECAP was done using a 90° die for three different conditions,namely 1) as received,2) solutionised at 768 K for 1 h and 3) solutionised at 768 K for 1 h + aged at 468 K for 5 h.The microstructure,microhardness and tensile strength were studied for all the three conditions and four routes.Significant improvement in hardness(HV 184 after five passes) and strength(602 MPa after three passes) was observed in solutionised and aged 2014 Al alloy deformed through route Bc.Microstructure evolution was reasonably equiaxed in route Bc with aspect ratio of 1.6.Solutionised and aged 2014 Al alloy deformed through route Bc was identified to have better microstructure and mechanical property than the other processing routes and conditions.展开更多
Friction stir welding(FSW)has been extensively adopted to fabricate aluminium alloy joints by incorporating various welding parameters that include welding speed,rotational speed,diameters of shoulder and pin and tool...Friction stir welding(FSW)has been extensively adopted to fabricate aluminium alloy joints by incorporating various welding parameters that include welding speed,rotational speed,diameters of shoulder and pin and tool tilt angle.FSW parameters significantly affect the weld strength.Tool tilt angle is one of the significant process parameters among the weld parameters.The present study focused on the effect of tool tilt angle on strength of friction stir lap welding of AA2014-T6 aluminium alloy.The tool tilt angle was varied between 0°and 4°with an equal increment of 1°.Other process parameters were kept constant.Macrostructure and microstructure analysis,microhardness measurement,scanning electron micrograph,transmission electron micrograph and energy dispersive spectroscopy analysis were performed to evaluate the lap shear strength of friction stir lap welded joint.Results proved that,defect-free weld joint was obtained while using a tool tilt angle of 1°to 3°.However,sound joints were welded using a tool tilt angle of 2°,which had the maximum lap shear strength of 14.42 kN and microhardness of HV 132.The joints welded using tool tilt angles of 1°and 3°yielded inferior lap shear strength due to unbalanced material flow in the weld region during FSW.展开更多
基金the National University of Malaysia (Universiti Kebangsaan Malaysia, UKM)the Ministry of Education (MOE) of Malaysia for the financial support received under research grant DIP-2016-007
文摘Thixoforming is a processing method that deforms metal in a semisolid state.The advantages of this process include the production of parts with good surface finish,fine microstructures and superior mechanical properties.However,the process mostly produces parts from aluminium cast grades,thereby not fully utilising the true potential of this method.Hence,thermodynamic modelling can be used to formulate alloy compositions that favour this processing method.Here,the effects of reducing copper content and increasing silicon and magnesium contents on the thixoformability of aluminium alloy 2014 were presented.The work consists of both the modelling and experimental validation.Results showed that by increasing Si and decreasing Cu content in the alloy,the solidification interval temperature was decreased and the temperature working window between the stipulated liquid fractions was widened,two of the characteristics favouring the process.A high solid-solution temperature employed resulted in the dissolution of unfavourable Mg2Si compound.An increase in Mg content used also resulted in the formation of the compactπ-Al8FeMg3Si6 phase and the decrease in the amount of the sharp and plate-like structure of theβ-Al5FeSi phase,improving the strength of the modified alloy.Subsequent T6 heat treatment successfully further increased the strength of the modified alloy.
文摘Al-Cu alloy was deformed through equal channel angular pressing(ECAP) by routes A,Ba,Bc and C up to 5 passes.ECAP was done using a 90° die for three different conditions,namely 1) as received,2) solutionised at 768 K for 1 h and 3) solutionised at 768 K for 1 h + aged at 468 K for 5 h.The microstructure,microhardness and tensile strength were studied for all the three conditions and four routes.Significant improvement in hardness(HV 184 after five passes) and strength(602 MPa after three passes) was observed in solutionised and aged 2014 Al alloy deformed through route Bc.Microstructure evolution was reasonably equiaxed in route Bc with aspect ratio of 1.6.Solutionised and aged 2014 Al alloy deformed through route Bc was identified to have better microstructure and mechanical property than the other processing routes and conditions.
基金Aeronautical Development Agency (ADA), Bangalore, India, for the financial support to carry out this investigation through an R&D project No: FSED 83.07.03
文摘Friction stir welding(FSW)has been extensively adopted to fabricate aluminium alloy joints by incorporating various welding parameters that include welding speed,rotational speed,diameters of shoulder and pin and tool tilt angle.FSW parameters significantly affect the weld strength.Tool tilt angle is one of the significant process parameters among the weld parameters.The present study focused on the effect of tool tilt angle on strength of friction stir lap welding of AA2014-T6 aluminium alloy.The tool tilt angle was varied between 0°and 4°with an equal increment of 1°.Other process parameters were kept constant.Macrostructure and microstructure analysis,microhardness measurement,scanning electron micrograph,transmission electron micrograph and energy dispersive spectroscopy analysis were performed to evaluate the lap shear strength of friction stir lap welded joint.Results proved that,defect-free weld joint was obtained while using a tool tilt angle of 1°to 3°.However,sound joints were welded using a tool tilt angle of 2°,which had the maximum lap shear strength of 14.42 kN and microhardness of HV 132.The joints welded using tool tilt angles of 1°and 3°yielded inferior lap shear strength due to unbalanced material flow in the weld region during FSW.
