For large-sized AISI P20 steel block used as plastic die with a thickness of more than 200 mm, appropriate quenching processes are the key to obtain much thick hardened layer. In this paper, different quenching proces...For large-sized AISI P20 steel block used as plastic die with a thickness of more than 200 mm, appropriate quenching processes are the key to obtain much thick hardened layer. In this paper, different quenching processes of AISI P20 steel block such as oil quenching, direct water quenching, water quenching with precooling and water quenching with pre-cooling and self-tempering were numerically investigated by computer simulation based on the detailed discussion on the mathematical models of quenching processes including partial differential equations of heat transfer, thermal physical properties, latent heat, heat transfer coefficient and calculation of phase transformation, The results show that the water quenching with pre-cooling and self-tempering process can not only effectively avoid quenching cracks, but also obtain deeper harden depth than oil quenching.展开更多
Observation and analysis with TEM show that the fine granular dispersed carbides in hypereutectoid zone of steel 20Cr2Ni4A are distributed in the matrix of large number of lath martensite after rare earth carburizing....Observation and analysis with TEM show that the fine granular dispersed carbides in hypereutectoid zone of steel 20Cr2Ni4A are distributed in the matrix of large number of lath martensite after rare earth carburizing. But while treating by conventional carburization and double quench hardening the retained carbides are finer and more dispersive, and its matrix is perfectly twin martersite. The different micrcotructures of matrix around carbide are formed with different kinds of carburization processes.展开更多
In order to expand the application of steel 20 in precision device,fast multiple rotation rolling( FMRR) is applied to fabricate a nanostructured layer on the surface of steel 20. The FMRR samples are then Cr-Rare ear...In order to expand the application of steel 20 in precision device,fast multiple rotation rolling( FMRR) is applied to fabricate a nanostructured layer on the surface of steel 20. The FMRR samples are then Cr-Rare earth-boronized under low-temperature. The microstructure of the top surface layer is characterized by transmission electron microscopy( TEM). Microhardness of the top surface is measured by a Vickers microhardness tester. The boride layer is characterized by using scanning electron microscopy( SEM).Experimental results show that a nanostructured layer with their grain size range from 200 to 400 nm is obtained in the top surface layer. The microhardness of FMRR sample changes gradiently along the depth from about274 HV in the top surface layer to about 159 HV in the matrix,which is nearly 1.7 times harder than that of the original sample. The penetrating rate is enhanced significantly when the FMRR samples are Cr-Rare earthboronized at 600 ℃ for 6 h. Thickness of the boride layer increases to around 20 μm,which is nearly twice thicker than that of the original sample.展开更多
The effect of rare earth elements on the isothermal transformation and microstructures in 20Mn steel is in- vestigated by means of metallography and dilatometry.Rare earth elements decrease both the incubation period ...The effect of rare earth elements on the isothermal transformation and microstructures in 20Mn steel is in- vestigated by means of metallography and dilatometry.Rare earth elements decrease both the incubation period of pro-eutectoid ferrite and the rate of pearlitic transformation.In addition,rare earth elements play a role of reducing needle-like ferrite and the amount of pearlite,densifing the lamellar space of pearlite and enhcing segregation of carbide in granular bainite.It is suggested that rare earth elements may decrease the interfacial energy of grain boundary and interphase,hinder the diffusion of carbon atoms and form rare earth carbides with high melting point which reduce the carbon content in austenite.展开更多
Due to traffic and wave actions, cast steel joints are subjected to variable-amplitude fatigue loading, which may cause fatigue problems. The ratio of the minimum strain to the maximum strain(strain ratio)can be emplo...Due to traffic and wave actions, cast steel joints are subjected to variable-amplitude fatigue loading, which may cause fatigue problems. The ratio of the minimum strain to the maximum strain(strain ratio)can be employed to analyze the influence of variable-amplitude fatigue both in the elastic and plastic ranges. To evaluate the effect of the strain ratio on G20Mn5 QT cast steel, the fatigue tests of smooth specimens were carried out at the strain ratio of 0.1. The cyclic deformation and the relationships between the strain amplitude, the stress amplitude, the Smith, Watson and Topper(SWT)parameter and fatigue life were studied and compared with those at the strain ratio of-1. Compared with other methods, Basquin formula and Solonberg formula provide reliable and appropriate ranges of S-N curve and fatigue limit at different strain ratios respectively. The SWT parameter can be used to predict the fatigue life at other strain ratios accurately.展开更多
Studies were made of the effect of tempering at temperatures from 25 to 750℃ for 0.5 to 100 h on changes of hardness,precipitated phase and its alloying element content as well as activation energy of tempering for q...Studies were made of the effect of tempering at temperatures from 25 to 750℃ for 0.5 to 100 h on changes of hardness,precipitated phase and its alloying element content as well as activation energy of tempering for quenched steel 20Cr11MoVNbNB.Tempering of the steel at temperatures below 400℃ may be controlled by the diffusion of C atoms in α-Fe,and above 400℃,by diffusion of Cr,also Mo or V,in α-Fe.展开更多
Studies were made of the creep properties and structure change of steet 20Cr11MoVNbNB at 550-650℃.It is found that at 550℃ when creep stress>180 MPa there exists linear rela- tion with two different slopes β_1 a...Studies were made of the creep properties and structure change of steet 20Cr11MoVNbNB at 550-650℃.It is found that at 550℃ when creep stress>180 MPa there exists linear rela- tion with two different slopes β_1 and β-2 between transitional creep strain ε_β and creep time t^(1/3),and β_1(in initiol period)>β_2(in later period).The Creep rate of stable stage at 550℃ can be expressed by =Aσ exp(-Q_ /RT),where,n=4.7.A exp(-Q_ /RT)= 5.37×10^(-16).Apparent creep activation energy Q_ =430 kJ/mol at 550-650℃,which is much higher than the self-diffusion activation energy of atoms for matrix Fe.In creep process,as the creep stress and time increase,the total weight of precipitated phases and rela- tive weight of Cr,Mo and V increase,but those of Fe and Nb decrease in precipitated phases,展开更多
Study was made on the swerving of the curves of strength and hardness vs L-M parameter P=T(20+lgt)for steel 20Crl 1MoVNbNB aged at 550.600 and 650℃ for 0—5000 h,T being aging temperature in K and taging time in h.Th...Study was made on the swerving of the curves of strength and hardness vs L-M parameter P=T(20+lgt)for steel 20Crl 1MoVNbNB aged at 550.600 and 650℃ for 0—5000 h,T being aging temperature in K and taging time in h.The swerving seems to be due to:(1)the coarsening of the mean size of principal precipitate M_(23)C_6,(2)the precipitation of Laves phase MoFe_2;(3)the decrease of Mo content in matrix and(4)the recovery and recrystallization of the matrix phase.展开更多
To reduce distribution transformer losses and carbon dioxide emissions, in recent years, the major countries in the world have issued mandatory standards for high-energy efficiency in distribution transformers. In 201...To reduce distribution transformer losses and carbon dioxide emissions, in recent years, the major countries in the world have issued mandatory standards for high-energy efficiency in distribution transformers. In 2013,China has carried out a new standard GB 20052-2013. To meet the update of the standard and energy efficiency,it is important to enhance the magnetic properties of core materials. The new products B18R065 and B20R070 which are developed by Baosteel, are successfully used for grade 1 energy efficiency distribution transformers. And Baosteel becomes one of the companies which can supply both the 0.20 mm and the 0.18 mm gauge grain oriented electrical steels （GOES） in the world. The development principle, material properties, and transformer performance of B18R065 and B20R070 were introduced,which were expected to be a useful reference for materials selection by transformer manufacturers.展开更多
文摘For large-sized AISI P20 steel block used as plastic die with a thickness of more than 200 mm, appropriate quenching processes are the key to obtain much thick hardened layer. In this paper, different quenching processes of AISI P20 steel block such as oil quenching, direct water quenching, water quenching with precooling and water quenching with pre-cooling and self-tempering were numerically investigated by computer simulation based on the detailed discussion on the mathematical models of quenching processes including partial differential equations of heat transfer, thermal physical properties, latent heat, heat transfer coefficient and calculation of phase transformation, The results show that the water quenching with pre-cooling and self-tempering process can not only effectively avoid quenching cracks, but also obtain deeper harden depth than oil quenching.
文摘Observation and analysis with TEM show that the fine granular dispersed carbides in hypereutectoid zone of steel 20Cr2Ni4A are distributed in the matrix of large number of lath martensite after rare earth carburizing. But while treating by conventional carburization and double quench hardening the retained carbides are finer and more dispersive, and its matrix is perfectly twin martersite. The different micrcotructures of matrix around carbide are formed with different kinds of carburization processes.
文摘In order to expand the application of steel 20 in precision device,fast multiple rotation rolling( FMRR) is applied to fabricate a nanostructured layer on the surface of steel 20. The FMRR samples are then Cr-Rare earth-boronized under low-temperature. The microstructure of the top surface layer is characterized by transmission electron microscopy( TEM). Microhardness of the top surface is measured by a Vickers microhardness tester. The boride layer is characterized by using scanning electron microscopy( SEM).Experimental results show that a nanostructured layer with their grain size range from 200 to 400 nm is obtained in the top surface layer. The microhardness of FMRR sample changes gradiently along the depth from about274 HV in the top surface layer to about 159 HV in the matrix,which is nearly 1.7 times harder than that of the original sample. The penetrating rate is enhanced significantly when the FMRR samples are Cr-Rare earthboronized at 600 ℃ for 6 h. Thickness of the boride layer increases to around 20 μm,which is nearly twice thicker than that of the original sample.
文摘The effect of rare earth elements on the isothermal transformation and microstructures in 20Mn steel is in- vestigated by means of metallography and dilatometry.Rare earth elements decrease both the incubation period of pro-eutectoid ferrite and the rate of pearlitic transformation.In addition,rare earth elements play a role of reducing needle-like ferrite and the amount of pearlite,densifing the lamellar space of pearlite and enhcing segregation of carbide in granular bainite.It is suggested that rare earth elements may decrease the interfacial energy of grain boundary and interphase,hinder the diffusion of carbon atoms and form rare earth carbides with high melting point which reduce the carbon content in austenite.
基金Supported by the National Natural Science Foundation of China(No.51178307 and No.51525803)
文摘Due to traffic and wave actions, cast steel joints are subjected to variable-amplitude fatigue loading, which may cause fatigue problems. The ratio of the minimum strain to the maximum strain(strain ratio)can be employed to analyze the influence of variable-amplitude fatigue both in the elastic and plastic ranges. To evaluate the effect of the strain ratio on G20Mn5 QT cast steel, the fatigue tests of smooth specimens were carried out at the strain ratio of 0.1. The cyclic deformation and the relationships between the strain amplitude, the stress amplitude, the Smith, Watson and Topper(SWT)parameter and fatigue life were studied and compared with those at the strain ratio of-1. Compared with other methods, Basquin formula and Solonberg formula provide reliable and appropriate ranges of S-N curve and fatigue limit at different strain ratios respectively. The SWT parameter can be used to predict the fatigue life at other strain ratios accurately.
文摘Studies were made of the effect of tempering at temperatures from 25 to 750℃ for 0.5 to 100 h on changes of hardness,precipitated phase and its alloying element content as well as activation energy of tempering for quenched steel 20Cr11MoVNbNB.Tempering of the steel at temperatures below 400℃ may be controlled by the diffusion of C atoms in α-Fe,and above 400℃,by diffusion of Cr,also Mo or V,in α-Fe.
文摘Studies were made of the creep properties and structure change of steet 20Cr11MoVNbNB at 550-650℃.It is found that at 550℃ when creep stress>180 MPa there exists linear rela- tion with two different slopes β_1 and β-2 between transitional creep strain ε_β and creep time t^(1/3),and β_1(in initiol period)>β_2(in later period).The Creep rate of stable stage at 550℃ can be expressed by =Aσ exp(-Q_ /RT),where,n=4.7.A exp(-Q_ /RT)= 5.37×10^(-16).Apparent creep activation energy Q_ =430 kJ/mol at 550-650℃,which is much higher than the self-diffusion activation energy of atoms for matrix Fe.In creep process,as the creep stress and time increase,the total weight of precipitated phases and rela- tive weight of Cr,Mo and V increase,but those of Fe and Nb decrease in precipitated phases,
文摘Study was made on the swerving of the curves of strength and hardness vs L-M parameter P=T(20+lgt)for steel 20Crl 1MoVNbNB aged at 550.600 and 650℃ for 0—5000 h,T being aging temperature in K and taging time in h.The swerving seems to be due to:(1)the coarsening of the mean size of principal precipitate M_(23)C_6,(2)the precipitation of Laves phase MoFe_2;(3)the decrease of Mo content in matrix and(4)the recovery and recrystallization of the matrix phase.
文摘To reduce distribution transformer losses and carbon dioxide emissions, in recent years, the major countries in the world have issued mandatory standards for high-energy efficiency in distribution transformers. In 2013,China has carried out a new standard GB 20052-2013. To meet the update of the standard and energy efficiency,it is important to enhance the magnetic properties of core materials. The new products B18R065 and B20R070 which are developed by Baosteel, are successfully used for grade 1 energy efficiency distribution transformers. And Baosteel becomes one of the companies which can supply both the 0.20 mm and the 0.18 mm gauge grain oriented electrical steels （GOES） in the world. The development principle, material properties, and transformer performance of B18R065 and B20R070 were introduced,which were expected to be a useful reference for materials selection by transformer manufacturers.
