In this study,the low frequency electromagnetic casting(LFEC) technology was adopted to fabricate 2195 Al-Li alloy.The microstructure and solid solubility of as-cast 2195 alloys,as well as the second phase precipitati...In this study,the low frequency electromagnetic casting(LFEC) technology was adopted to fabricate 2195 Al-Li alloy.The microstructure and solid solubility of as-cast 2195 alloys,as well as the second phase precipitation and tensile properties after aging,were investiagated and compared with the counterpart direct chill casting 2195 alloy.Our results indicate that LFEC can significantly improve the microstructure and metallurgical quality of as-cast alloy,and increase the number density of θ’(Al2Cu) and T1(Al2CuLi) phases during aging treatment due to the enhanced solubilities of alloying elements.The tensile properties of 2195 aged alloy cast by LFEC were hence improved evidently.展开更多
For the purpose of decreasing the applied limitation resulting from the anisotropic mechanical property of Al-Li alloy 2195, this study employed a complex heat treatment process, involving the pre-tension, thermo-infi...For the purpose of decreasing the applied limitation resulting from the anisotropic mechanical property of Al-Li alloy 2195, this study employed a complex heat treatment process, involving the pre-tension, thermo-infiltration of the rare earth element Ce, solution treatment, and artificial aging technology. The results indicate that the infiltration of rare earth element Ce benefits the abatement of anisotropy of Al-Li alloy 2195 sheet, in contrast with that of the normal heat treatment process. The gradient of the Vickers-hardness decreases at least 50% through the thickness, and the tensile strength in the rolling direction also increases significantly. If Ce was infiltrated into the alloy under the optimum pre-deformation, the yield strength (σ0.2) increased by 30 MPa while the tensile strength (σb) enhanced by 25 MPa compared to the rare earth free samples. Meanwhile, the fractography illustrated that the fracture surface of the sample became more desirable.展开更多
While pre-deformation is often conducted before aging treatment to increase the strength and microhardness of 2195 Al-Li alloy, it often increases the fatigue crack growth(FCG) rate and thus reduces the fatigue life o...While pre-deformation is often conducted before aging treatment to increase the strength and microhardness of 2195 Al-Li alloy, it often increases the fatigue crack growth(FCG) rate and thus reduces the fatigue life of the alloy.To determine the effects and causes of pre-deformation and heat treatment on the mechanical properties and FCG rate of2195 Al-Li alloy, and to provide a suitable calculation model for the FCG rate under different pre-deformation conditions, 2195 Al-Li alloy specimens with different degrees of pre-rolling(0, 3%, 6%, and 9%) were investigated. The experimental results indicate that with the increase of pre-rolling, the density of the T1phase and the uniformity of the S′distribution and the microhardness, tensile strength, and yield strength of the alloy increase and at the same time the FCG rate increases, and thus the fatigue life is reduced. It was also found that the normalized stress intensity factor of elastic modulus(E) can be applied to correlate the FCG rate of pre-rolled 2195 Al-Li alloy with constant C and K parameters.展开更多
The corrosion behaviors of 1420 and 2195 Al-Li alloys under 308 and 490 MPa tensile stress respectively in neutral 3.5% NaCl solution were investigated using electrochemical impedance spectroscopy(EIS) and scanning el...The corrosion behaviors of 1420 and 2195 Al-Li alloys under 308 and 490 MPa tensile stress respectively in neutral 3.5% NaCl solution were investigated using electrochemical impedance spectroscopy(EIS) and scanning electron microscope(SEM). It is found that the unstressed 1420 alloy is featured with large and discrete pits, while general corrosion and localized corrosion including intergranular corrosion and pitting corrosion occur on the unstressed 2195 alloy. As stress is applied to 1420 alloy, the pit becomes denser and its size is decreased. While, for the stressed 2195 alloy, intergranular corrosion is greatly aggravated and severe general corrosion is developed from connected pits. The EIS analysis shows that more severe general corrosion and localized corrosion occur on the stressed 2195 Al-Li alloy than on 1420 Al-Li alloy. It is suggested that tensile stress has greater effect on the corrosion of 2195 Al-Li alloy than on 1420 Al-Li alloy.展开更多
Effects of various aging treatments on mechanical properties and microstructure of alloy 2195 have been investigated. The experimental results showed that a promising combination of strength and ductility was achievab...Effects of various aging treatments on mechanical properties and microstructure of alloy 2195 have been investigated. The experimental results showed that a promising combination of strength and ductility was achievable under T8 temper. The lower aging temperature reduced subgrain-or grain-boundary T1 precipitation and favored uniform dispersion of T1 phases, resulting in better strength and ductility. Prior deformation improved aging strength with promising ductility. Pre-aging after prior deformation had little effect on the age-hardening behavior of alloy 2195.展开更多
The thresholds of short fatigue cracks for aluminum-lithium alloys 2090 and 2090+Ce are quantitatively evaluated. The essential reason resulting in stronger short crack effect has been ascertained. Influence of cerium...The thresholds of short fatigue cracks for aluminum-lithium alloys 2090 and 2090+Ce are quantitatively evaluated. The essential reason resulting in stronger short crack effect has been ascertained. Influence of cerium on the threshold of short fatigue cracks for aluminum-lithium alloy 2090 was investigated. The results show that, by adding Ce into this alloy, DeltaK(i) and DeltaK(Cl.th) are increased. The influence mechanism of Ce on the threshold of short fatigue crack for alloy 2090 was explored fi om the bound energy, T, phase, the energy of anti-phase boundary, the energy of super-lattice intrinsic stacking fault and the electron bonds. By adding Ce into alloy 2090, the bound energy of Cu atom in this alloy is increased; the effect of thinning and dispersing T, phase is obtained; the effect of increasing the energy of anti-phase boundary and decreasing the energy of super-lattice intrinsic stacking fault for delta ' phase can be achieved.展开更多
Due to the large unexplored compositional space,long development cycle,and high cost of traditional trial-anderror experiments,designing high strength aluminum-lithium alloys is a great challenge.This work establishes...Due to the large unexplored compositional space,long development cycle,and high cost of traditional trial-anderror experiments,designing high strength aluminum-lithium alloys is a great challenge.This work establishes a performance-oriented machine learning design strategy for aluminum-lithium alloys to simplify and shorten the development cycle.The calculation results indicate that radial basis function(RBF)neural networks exhibit better predictive ability than back propagation(BP)neural networks.The RBF neural network predicted tensile and yield strengths with determination coefficients of 0.90 and 0.96,root mean square errors of 30.68 and 25.30,and mean absolute errors of 28.15 and 19.08,respectively.In the validation experiment,the comparison between experimental data and predicted data demonstrated the robustness of the two neural network models.The tensile and yield strengths of Al-2Li-1Cu-3Mg-0.2Zr(wt.%)alloy are 17.8 and 3.5 MPa higher than those of the Al-1Li4.5Cu-0.2Zr(wt.%)alloy,which has the best overall performance,respectively.It demonstrates the reliability of the neural network model in designing high strength aluminum-lithium alloys,which provides a way to improve research and development efficiency.展开更多
2195 aluminum-lithium alloy was widely applied in the aviation and aerospace industry, but it is highly susceptible to pitting and intergranular corrosion undergoing sever corrosive circumstance and moisture atmospher...2195 aluminum-lithium alloy was widely applied in the aviation and aerospace industry, but it is highly susceptible to pitting and intergranular corrosion undergoing sever corrosive circumstance and moisture atmosphere. To solve this problem and consequently to prolong its service life, a multi-step-heating-rate(MSRC) process was carried out. Investigations were carried out to find the effect of the MSRC process on the alloys corrosion resistance. It is found that the MSRC process is more favorable for the uniform phase precipitation by comparing the corrosion resistance of samples treated by traditional heat treatments. The potential difference between phases can be reduced and intergranular corrosion is able to be prohibited efficiently. Besides, the rare earth infiltration is beneficial to improving the corrosion resistance. As heating time increases, the corrosion resistance declines gradually, samples treated by artificial aging and solid solution also exhibit a better corrosion resistance.展开更多
基金supported by the National Key Research and Development Program of China (No. 2016YFB0300901)the National Natural Science Foundation of China (Nos. U1708251, 51574075, U1608252)+1 种基金the Liaoning Revitalization Talents Program (No. XLYC1807027)the Fundamental Research Funds for the Central Universities (No. N180905010).
文摘In this study,the low frequency electromagnetic casting(LFEC) technology was adopted to fabricate 2195 Al-Li alloy.The microstructure and solid solubility of as-cast 2195 alloys,as well as the second phase precipitation and tensile properties after aging,were investiagated and compared with the counterpart direct chill casting 2195 alloy.Our results indicate that LFEC can significantly improve the microstructure and metallurgical quality of as-cast alloy,and increase the number density of θ’(Al2Cu) and T1(Al2CuLi) phases during aging treatment due to the enhanced solubilities of alloying elements.The tensile properties of 2195 aged alloy cast by LFEC were hence improved evidently.
基金Project supported by the National Key Laboratory of Precision Thermal Treatment , Harbin Institute of Technology(51471050105HK0101)
文摘For the purpose of decreasing the applied limitation resulting from the anisotropic mechanical property of Al-Li alloy 2195, this study employed a complex heat treatment process, involving the pre-tension, thermo-infiltration of the rare earth element Ce, solution treatment, and artificial aging technology. The results indicate that the infiltration of rare earth element Ce benefits the abatement of anisotropy of Al-Li alloy 2195 sheet, in contrast with that of the normal heat treatment process. The gradient of the Vickers-hardness decreases at least 50% through the thickness, and the tensile strength in the rolling direction also increases significantly. If Ce was infiltrated into the alloy under the optimum pre-deformation, the yield strength (σ0.2) increased by 30 MPa while the tensile strength (σb) enhanced by 25 MPa compared to the rare earth free samples. Meanwhile, the fractography illustrated that the fracture surface of the sample became more desirable.
基金Project(U21A20132) supported by the National Natural Science Foundation of ChinaProject(Gui Renzi2019(13))supported by the Guangxi Specially-invited Experts Foundation of Guangxi Zhuang Autonomous Region,China。
文摘While pre-deformation is often conducted before aging treatment to increase the strength and microhardness of 2195 Al-Li alloy, it often increases the fatigue crack growth(FCG) rate and thus reduces the fatigue life of the alloy.To determine the effects and causes of pre-deformation and heat treatment on the mechanical properties and FCG rate of2195 Al-Li alloy, and to provide a suitable calculation model for the FCG rate under different pre-deformation conditions, 2195 Al-Li alloy specimens with different degrees of pre-rolling(0, 3%, 6%, and 9%) were investigated. The experimental results indicate that with the increase of pre-rolling, the density of the T1phase and the uniformity of the S′distribution and the microhardness, tensile strength, and yield strength of the alloy increase and at the same time the FCG rate increases, and thus the fatigue life is reduced. It was also found that the normalized stress intensity factor of elastic modulus(E) can be applied to correlate the FCG rate of pre-rolled 2195 Al-Li alloy with constant C and K parameters.
基金Project(50401012) supported by the National Natural Science Foundation of China
文摘The corrosion behaviors of 1420 and 2195 Al-Li alloys under 308 and 490 MPa tensile stress respectively in neutral 3.5% NaCl solution were investigated using electrochemical impedance spectroscopy(EIS) and scanning electron microscope(SEM). It is found that the unstressed 1420 alloy is featured with large and discrete pits, while general corrosion and localized corrosion including intergranular corrosion and pitting corrosion occur on the unstressed 2195 alloy. As stress is applied to 1420 alloy, the pit becomes denser and its size is decreased. While, for the stressed 2195 alloy, intergranular corrosion is greatly aggravated and severe general corrosion is developed from connected pits. The EIS analysis shows that more severe general corrosion and localized corrosion occur on the stressed 2195 Al-Li alloy than on 1420 Al-Li alloy. It is suggested that tensile stress has greater effect on the corrosion of 2195 Al-Li alloy than on 1420 Al-Li alloy.
文摘Effects of various aging treatments on mechanical properties and microstructure of alloy 2195 have been investigated. The experimental results showed that a promising combination of strength and ductility was achievable under T8 temper. The lower aging temperature reduced subgrain-or grain-boundary T1 precipitation and favored uniform dispersion of T1 phases, resulting in better strength and ductility. Prior deformation improved aging strength with promising ductility. Pre-aging after prior deformation had little effect on the age-hardening behavior of alloy 2195.
文摘The thresholds of short fatigue cracks for aluminum-lithium alloys 2090 and 2090+Ce are quantitatively evaluated. The essential reason resulting in stronger short crack effect has been ascertained. Influence of cerium on the threshold of short fatigue cracks for aluminum-lithium alloy 2090 was investigated. The results show that, by adding Ce into this alloy, DeltaK(i) and DeltaK(Cl.th) are increased. The influence mechanism of Ce on the threshold of short fatigue crack for alloy 2090 was explored fi om the bound energy, T, phase, the energy of anti-phase boundary, the energy of super-lattice intrinsic stacking fault and the electron bonds. By adding Ce into alloy 2090, the bound energy of Cu atom in this alloy is increased; the effect of thinning and dispersing T, phase is obtained; the effect of increasing the energy of anti-phase boundary and decreasing the energy of super-lattice intrinsic stacking fault for delta ' phase can be achieved.
基金supported by the National Natural Science Foundation of China(Nos.52074246,52275390,52205429,52201146)National Defense Basic Scientific Research Program of China(JCKY2020408B002)Key Research and Development Program of Shanxi Province(202102050201011,202202050201014).
文摘Due to the large unexplored compositional space,long development cycle,and high cost of traditional trial-anderror experiments,designing high strength aluminum-lithium alloys is a great challenge.This work establishes a performance-oriented machine learning design strategy for aluminum-lithium alloys to simplify and shorten the development cycle.The calculation results indicate that radial basis function(RBF)neural networks exhibit better predictive ability than back propagation(BP)neural networks.The RBF neural network predicted tensile and yield strengths with determination coefficients of 0.90 and 0.96,root mean square errors of 30.68 and 25.30,and mean absolute errors of 28.15 and 19.08,respectively.In the validation experiment,the comparison between experimental data and predicted data demonstrated the robustness of the two neural network models.The tensile and yield strengths of Al-2Li-1Cu-3Mg-0.2Zr(wt.%)alloy are 17.8 and 3.5 MPa higher than those of the Al-1Li4.5Cu-0.2Zr(wt.%)alloy,which has the best overall performance,respectively.It demonstrates the reliability of the neural network model in designing high strength aluminum-lithium alloys,which provides a way to improve research and development efficiency.
基金supported by the National Natural Science Foundation of China (Nos. 51905309, 52035005, 52275349)the State Key Laboratory of Solidification Processing, China (No. SKLSP201912)。
基金Project(51471050105HK0101) supported by the National Key Laboratory of Precision Thermal Treatment, Harbin Institute of Technology,China
文摘2195 aluminum-lithium alloy was widely applied in the aviation and aerospace industry, but it is highly susceptible to pitting and intergranular corrosion undergoing sever corrosive circumstance and moisture atmosphere. To solve this problem and consequently to prolong its service life, a multi-step-heating-rate(MSRC) process was carried out. Investigations were carried out to find the effect of the MSRC process on the alloys corrosion resistance. It is found that the MSRC process is more favorable for the uniform phase precipitation by comparing the corrosion resistance of samples treated by traditional heat treatments. The potential difference between phases can be reduced and intergranular corrosion is able to be prohibited efficiently. Besides, the rare earth infiltration is beneficial to improving the corrosion resistance. As heating time increases, the corrosion resistance declines gradually, samples treated by artificial aging and solid solution also exhibit a better corrosion resistance.