Microstructure and mechanical properties of stationary shoulder friction stir welding joint of 2A14-T62 aluminum alloy

2A14-T62 butt joint was successfully welded by stationary shoulder friction stir welding(SSFSW)method.The results showed that using a pin with small shoulder could broaden the process window,and under a rotation speed of 2000 r/min and welding speed of 30 mm/min,joint with smooth surface,small reduction in thickness and little inner defects was obtained.The weld nugget zone was approx-imately circular,which was a unique morphology for SSFSW.The heat-affected zone(HAZ)and thermo-mechanically affected zone(TMAZ)were both quite narrow due to the lower heat input and slight mechanical action of the stationary shoulder.The fraction of high angle grain boundaries(HAGBs)exhibited a“W”shape along horizontal direction(from advancing side to retreating side),and the minim-um value located at HAZ.The average ultimate tensile strength and elongation of the joint were 325 MPa and 4.5%,respectively,with the joint efficiency of 68.3%.The joint was ductile fractured and the fracture surface contained two types of dimples morphology in different re-gions of the joint.Microhardness distribution in the joint exhibited a“W”shape,and the difference along the thickness direction was negli-gible.The joint had strong stress corrosion cracking susceptibility,and the slow stain rate tensile strength was 139 MPa.Microcrack and Al2O3 particulates were observed at the fracture surface.

Effects of Different Electrolytes on Stress Corrosion Properties of 2A12 Aluminum Alloy

The stress corrosion cracking(SCC)behaviors of 2A12 aluminum alloy after annealing treatment were studied by slow strain rate testing(SSRT),electrochemical polarization measurement,scanning electron microscope(SEM),energy dispersive spectrometer(EDS)and transmission electron microscopy(TEM).Various concentrations of NaCl,H_(2)SO_(4)and HCl aqueous solution were prepared to act as the corrosive solution.The experimental results show that regarding the SCC,2A12 alloy performs best in NaCl solution but worst in HCl solution and intermediately between the above mentioned two cases in H_(2)SO_(4)solution.For the SSRT carried out in room temperature,there is a higher decrease in elongation without large strength loss for the alloy immersed in NaCl solution.With the test conducted in H_(2)SO_(4)solution,there is a higher strength loss and a relatively less loss of elongation compared to the one immersed in NaCl solution.With the test conducted in HCl solution,there is a relativel level loss of strength and elongation compared to either result carried out in NaCl solution or H_(2)SO_(4)solution.

2A12-T352铝合金挤压棒材裂纹产生的原因分析

用户在对φ170mm2A12-T352铝合金棒材进行机加工过程中,棒材表面沿纵向出现裂纹。通过对裂纹处进行宏观组织、微观组织、能谱断口形貌以及化学成分分析得知:裂纹是由于棒材在淬火时从高温急剧冷却,内部产生较大的淬火应力,棒材表层存在晶粒尺寸异常粗大的粗晶区,拉伸应力超过表层粗晶区的抗拉强度后产生开裂,该裂纹为淬火裂纹。

Comparison of 2A12 aluminium alloy joint by ultrasonic assisted friction stir welding and friction stir welding

Ultrasonic assisted friction stir welding （UAFSW） is a recent modification of conventional friction stir welding, which adds ultrasonic energy directly into the friction stir welding area by the pin. In this study, 2A12 aluminum alloy was welded by this process and conventional, respectively. The tensile tests, microstructure and fracture surface of FSW joint and UAFSW joint were analyzed. The research results show that the surface forming texture of ultrasonic assisted friction stir welding joint, compared with conventional, is finer and more uniform, showing metallic matte color. The grains are much finer in weld nugget zone, thermo-mechanically affected zone and heat-affected zone; S-phase particles size is much smaller and distribution is more homogeneous in the matrix. The tensile strength of UAFSW joint is 94. 13% of base metal, and the elongation is 11.77%. The tensile strength of FSW joint is 83.15% of base metal, and the elongation is 8.81%. The tests results reveal that ultrasonic vibration can improve the tensile strength and the elongation of welded joints.

Improving Joint Features and Mechanical Properties of Pinless Fiction Stir Welding of Alcald 2A12-T4 Aluminum Alloy

As a new solid state welding,pinless friction stir welding（PFSW） can be used to join thin-wall structures.In this study,four new pinless tools with different groove distributions were designed and manufactured in order to enrich technological storage of PFSW and obtain sound joint with high quality of alclad 2A12-T4 alloy.The results show that the small-obliquity tool is detrimental to the transfer of plasticized materials,resulting in the formation of kissing bond defect.For the through-groove tool or the large-curvature tool,bigger flashes form on the joint surface and alclad layer is observed in the nugget zone（NZ）,deteriorating mechanical properties.Compared with the above-mentioned three tools,using the six-groove tool with rational curvature and obliquity can not only yield sound joint with small flashes and thickness reduction,but also prevent alclad from flowing into NZ,which has potential to weld thin alclad aluminum alloys.Meanwhile,the tensile strength and elongation of joint using the six-groove tool reach the maximum values of 362 MPa and 8.3%,up to 85.1% and 64% of BM.

Microstructure and surface of 2A12 aluminum alloy cladded with pure aluminum after solution treatment

The effects of solution temperature and holding time on the microstructure, mechanical properties and surface morphology of 2 A12 aluminum alloy sheets were discussed in this paper. The universal tensile tester was used to test the tensile strength and yield strength of aluminum alloy sheets with different treatment systems. The surface morphology of the alloy sheets was characterized by a white light interference profile scanner, and the microstructure of the sheets was characterized by optical microscope(OM), scanning electron microscope(SEM)and electron backscattered diffraction(EBSD). The results showed that the mechanical properties of the sheets could not satisfy GBT228.1-2010 national standard when the holding time was 10 min and the holding temperature was475 ℃. However, under the other heat treatment systems,the alloy could reach the GBT228.1-2010 national standard. Moreover, with the extension of the holding time, the part of the matrix gradually diffused into the aluminumclad layer. When the holding time was shorter than 25 min,the boundary between the matrix and the aluminum-clad layer was relatively obvious. And the diffusion gradually became obvious when the holding time was over 25 min.Thereby, the boundary became blurry. The further investigation suggested that the solution temperature of495 ℃ and the holding time of 35 min showed better mechanical properties and better surface morphology.