Improved Resin Transfer Molding (RTM) technology and equipment were established.Void content and morphology of the 3-D braided preform/phenolic composite were investigated using different RTM processes.The results sho...Improved Resin Transfer Molding (RTM) technology and equipment were established.Void content and morphology of the 3-D braided preform/phenolic composite were investigated using different RTM processes.The results showed that void content of the vacuum and compression co-assisted RTM process was the lowest.Void morphologies of the specimen cross-section were analyzed with metallographic microscope.In traditional RTM process,the crack of cross-section was in evidence.In vacuum assisted RTM process,the void shape was divided into three categories:irregular crack,triangle,rotundity and ellipse.The most voids distributed in resin rich areas and were observed as large void based on equivalent diameter.In compression assisted RTM,vacuum and compression co-assisted RTM process,the polygonal voids mostly existed inter tows.Void size was mainly intermediate and small based equivalent diameter separately.展开更多
Based on the statistical model for the tensile statistical strength of unidirectional composite materials and the stress analysis of 3-D braided composites, a new method is proposed to calculate the tensile statistica...Based on the statistical model for the tensile statistical strength of unidirectional composite materials and the stress analysis of 3-D braided composites, a new method is proposed to calculate the tensile statistical strength of the 3-D braided compos- ites. With this method, the strength of 3-D braided composites can be calculated with very large accuracy, and the statistical parameters of 3-D braided composites can be determined. The numerical result shows that the tensile statistical strength of 3-D braided composites can be predicted using this method.展开更多
The yarn architecture of 3-D braided composites products by the four-step 1×1 braiding technique has been studied by means of a control volume method in conjunction with experimental investigation and a numerical...The yarn architecture of 3-D braided composites products by the four-step 1×1 braiding technique has been studied by means of a control volume method in conjunction with experimental investigation and a numerical method, respectively. An ellipse assumption for the cross-section of yarn was proposed in this analysis method with considering the yarn size and yarn-packing factor. Two types of local unit cell structures were identified for 4-step braided composites by considering the nature of the braiding processes and by observing the sample cross-sections. The relationship between the braiding procedure and the properties for 3-D braided structural shapes was established. This method provides the basis for analyzing stiffness and strength of 3-D braided composites.展开更多
This paper measured permeability of three-dimension braided preform by radial technology. The results show that principal permeability tensor coincided with their braiding axial direction. The software of one dimensio...This paper measured permeability of three-dimension braided preform by radial technology. The results show that principal permeability tensor coincided with their braiding axial direction. The software of one dimensional flow filling mold was designed using Visual C++ language. Filling time is predicted and validated. The result showed that the filling time of the mold centerline agrees with the prediction value. The filling time of the mould edge is shorter than that of the prediction. An actual plate of 3D braided preform/ modified polyarylacetylene composite is produced according to prediction value and validation analysis.展开更多
The automobiles, aircraft, and lightweight industries continuously demand thin near-net-shape preforms just out-of-machine as close to the final shape. This study addresses the possibilities of 3D thin shell textile p...The automobiles, aircraft, and lightweight industries continuously demand thin near-net-shape preforms just out-of-machine as close to the final shape. This study addresses the possibilities of 3D thin shell textile preform as the solution of lightweight reinforcement in various applications. Investigation into the development of 3D thin shells has led to different manufacturing processes. However, 3D thin shell preforms are mostly made by weaving and knitting, but nonwoven, winding, and/or layup techniques have been reported for over a decade. Owing to the complex thin shell manufacturing processes, they are not similar to the conventional methods. The different 3D thin shell preforms can extend the opportunities for new applications in various technical fields. This study presents existing research gaps and a few potential issues to be solved regarding 3D thin shell preforms in the near future.展开更多
The automobiles, aircraft, and lightweight industries continuously demand thin near-net-shape preforms just out-of-machine as close to the final shape. This study addresses the possibilities of 3D thin shell textile p...The automobiles, aircraft, and lightweight industries continuously demand thin near-net-shape preforms just out-of-machine as close to the final shape. This study addresses the possibilities of 3D thin shell textile preform as the solution of lightweight reinforcement in various applications. Investigation into the development of 3D thin shells has led to different manufacturing processes. However, 3D thin shell preforms are mostly made by weaving and knitting, but nonwoven, winding, and/or layup techniques have been reported for over a decade. Owing to the complex thin shell manufacturing processes, they are not similar to the conventional methods. The different 3D thin shell preforms can extend the opportunities for new applications in various technical fields. This study presents existing research gaps and a few potential issues to be solved regarding 3D thin shell preforms in the near future.展开更多
Three-dimensional（3 D）braided composites are a kind of advanced ones and are used in the aeronautical and astronautical fields more widely. The advantages, usages, shortages and disadvantages of 3D braided composite...Three-dimensional（3 D）braided composites are a kind of advanced ones and are used in the aeronautical and astronautical fields more widely. The advantages, usages, shortages and disadvantages of 3D braided composites are analyzed, and the possible approach of improving the properties of the materials is presented, that is, a new type of 3D full 5-directional braided composites is developed. The methods of making this type of preform are proposed. It is pointed out that the four-step braiding which is the most possible to realize industrialized production almost has no effect on the composites＇ properties. By analyzing the simulation model,the advantages of the material compared with the 3D 4-directional and 5-directional materials are presented. Finally, a microstructural model is analyzed to lay the foundation for the future theoretical analysis of these composites.展开更多
基金Tianjin Natural Science Foundation of China(No.06YFJ MJC03100,08JCZDJC24500)
文摘Improved Resin Transfer Molding (RTM) technology and equipment were established.Void content and morphology of the 3-D braided preform/phenolic composite were investigated using different RTM processes.The results showed that void content of the vacuum and compression co-assisted RTM process was the lowest.Void morphologies of the specimen cross-section were analyzed with metallographic microscope.In traditional RTM process,the crack of cross-section was in evidence.In vacuum assisted RTM process,the void shape was divided into three categories:irregular crack,triangle,rotundity and ellipse.The most voids distributed in resin rich areas and were observed as large void based on equivalent diameter.In compression assisted RTM,vacuum and compression co-assisted RTM process,the polygonal voids mostly existed inter tows.Void size was mainly intermediate and small based equivalent diameter separately.
基金Supported by the National Natural Science Foundation of China(51075031)
文摘Based on the statistical model for the tensile statistical strength of unidirectional composite materials and the stress analysis of 3-D braided composites, a new method is proposed to calculate the tensile statistical strength of the 3-D braided compos- ites. With this method, the strength of 3-D braided composites can be calculated with very large accuracy, and the statistical parameters of 3-D braided composites can be determined. The numerical result shows that the tensile statistical strength of 3-D braided composites can be predicted using this method.
基金Aeronautical Science Foundation of China ( 99B2 3 0 0 1)
文摘The yarn architecture of 3-D braided composites products by the four-step 1×1 braiding technique has been studied by means of a control volume method in conjunction with experimental investigation and a numerical method, respectively. An ellipse assumption for the cross-section of yarn was proposed in this analysis method with considering the yarn size and yarn-packing factor. Two types of local unit cell structures were identified for 4-step braided composites by considering the nature of the braiding processes and by observing the sample cross-sections. The relationship between the braiding procedure and the properties for 3-D braided structural shapes was established. This method provides the basis for analyzing stiffness and strength of 3-D braided composites.
文摘This paper measured permeability of three-dimension braided preform by radial technology. The results show that principal permeability tensor coincided with their braiding axial direction. The software of one dimensional flow filling mold was designed using Visual C++ language. Filling time is predicted and validated. The result showed that the filling time of the mold centerline agrees with the prediction value. The filling time of the mould edge is shorter than that of the prediction. An actual plate of 3D braided preform/ modified polyarylacetylene composite is produced according to prediction value and validation analysis.
文摘The automobiles, aircraft, and lightweight industries continuously demand thin near-net-shape preforms just out-of-machine as close to the final shape. This study addresses the possibilities of 3D thin shell textile preform as the solution of lightweight reinforcement in various applications. Investigation into the development of 3D thin shells has led to different manufacturing processes. However, 3D thin shell preforms are mostly made by weaving and knitting, but nonwoven, winding, and/or layup techniques have been reported for over a decade. Owing to the complex thin shell manufacturing processes, they are not similar to the conventional methods. The different 3D thin shell preforms can extend the opportunities for new applications in various technical fields. This study presents existing research gaps and a few potential issues to be solved regarding 3D thin shell preforms in the near future.
文摘The automobiles, aircraft, and lightweight industries continuously demand thin near-net-shape preforms just out-of-machine as close to the final shape. This study addresses the possibilities of 3D thin shell textile preform as the solution of lightweight reinforcement in various applications. Investigation into the development of 3D thin shells has led to different manufacturing processes. However, 3D thin shell preforms are mostly made by weaving and knitting, but nonwoven, winding, and/or layup techniques have been reported for over a decade. Owing to the complex thin shell manufacturing processes, they are not similar to the conventional methods. The different 3D thin shell preforms can extend the opportunities for new applications in various technical fields. This study presents existing research gaps and a few potential issues to be solved regarding 3D thin shell preforms in the near future.
文摘Three-dimensional（3 D）braided composites are a kind of advanced ones and are used in the aeronautical and astronautical fields more widely. The advantages, usages, shortages and disadvantages of 3D braided composites are analyzed, and the possible approach of improving the properties of the materials is presented, that is, a new type of 3D full 5-directional braided composites is developed. The methods of making this type of preform are proposed. It is pointed out that the four-step braiding which is the most possible to realize industrialized production almost has no effect on the composites＇ properties. By analyzing the simulation model,the advantages of the material compared with the 3D 4-directional and 5-directional materials are presented. Finally, a microstructural model is analyzed to lay the foundation for the future theoretical analysis of these composites.
