ANALYSIS OF SLAB EDGING BY A 3-D RIGID VISCO-PLASTIC FINITE ELEMENT METHOD

3-D rigid visco-plastic finite element method (FEM) is used in the analysisof metal forming processes, including strip and plate rolling, shape rolling, slab edging, specialstrip rolling. The shifted incomplete Cholesky decomposition of the stiffness matrix with thesolution of the equations for velocity increment by the conjugate gradient method is combined. Thistechnique, termed the shifted ICCG method, is then employed to solve the slab edging problem. Theperformance of this algorithm in terms of the number of iterations, friction variation, shiftedparameter psi and the results of simulation for processing parameters are analysed. Numerical testsand application of this technique verify the efficiency and stability of the shifted ICCG method inthe analysis of slab edging.

Semi-analytical finite element method applied for characterizing micropolar fibrous composites

A semi-analytical finite element method(SAFEM),based on the two-scale asymptotic homogenization method(AHM)and the finite element method(FEM),is implemented to obtain the effective properties of two-phase fiber-reinforced composites(FRCs).The fibers are periodically distributed and unidirectionally aligned in a homogeneous matrix.This framework addresses the static linear elastic micropolar problem through partial differential equations,subject to boundary conditions and perfect interface contact conditions.The mathematical formulation of the local problems and the effective coefficients are presented by the AHM.The local problems obtained from the AHM are solved by the FEM,which is denoted as the SAFEM.The numerical results are provided,and the accuracy of the solutions is analyzed,indicating that the formulas and results obtained with the SAFEM may serve as the reference points for validating the outcomes of experimental and numerical computations.

Self-adaptive one-dimensional nonlinear finite element method based on element energy projection method

The element energy projection （EEP） method for computation of super- convergent resulting in a one-dimensional finite element method （FEM） is successfully used to self-adaptive FEM analysis of various linear problems, based on which this paper presents a substantial extension of the whole set of technology to nonlinear problems. The main idea behind the technology transfer from linear analysis to nonlinear analysis is to use Newton＇s method to linearize nonlinear problems into a series of linear problems so that the EEP formulation and the corresponding adaptive strategy can be directly used without the need for specific super-convergence formulation for nonlinear FEM. As a re- sult, a unified and general self-adaptive algorithm for nonlinear FEM analysis is formed. The proposed algorithm is found to be able to produce satisfactory finite element results with accuracy satisfying the user-preset error tolerances by maximum norm anywhere on the mesh. Taking the nonlinear ordinary differential equation （ODE） of second-order as the model problem, this paper describes the related fundamental idea, the imple- mentation strategy, and the computational algorithm. Representative numerical exam- ples are given to show the efficiency, stability, versatility, and reliability of the proposed approach.

Self-adaptive strategy for one-dimensional finite element method based on EEP method with optimal super-convergence order

Based on the newly-developed element energy projection （EEP） method with optimal super-convergence order for computation of super-convergent results, an improved self-adaptive strategy for one-dimensional finite element method （FEM） is proposed. In the strategy, a posteriori errors are estimated by comparing FEM solutions to EEP super-convergent solutions with optimal order of super-convergence, meshes are refined by using the error-averaging method. Quasi-FEM solutions are used to replace the true FEM solutions in the adaptive process. This strategy has been found to be simple, clear, efficient and reliable. For most problems, only one adaptive step is needed to produce the required FEM solutions which pointwise satisfy the user specified error tolerances in the max-norm. Taking the elliptical ordinary differential equation of the second order as the model problem, this paper describes the fundamental idea, implementation strategy and computational algorithm and representative numerical examples are given to show the effectiveness and reliability of the proposed approach.

SELF-ADAPTIVE STRATEGY FOR ONE-DIMENSIONAL FINITE ELEMENT METHOD BASED ON ELEMENT ENERGY PROJECTION METHOD

Based on the newly-developed element energy projection （EEP） method for computation of super-convergent results in one-dimensional finite element method （FEM）, the task of self-adaptive FEM analysis was converted into the task of adaptive piecewise polynomial interpolation. As a result, a satisfactory FEM mesh can be obtained, and further FEM analysis on this mesh would immediately produce an FEM solution which usually satisfies the user specified error tolerance. Even though the error tolerance was not completely satisfied, one or two steps of further local refinements would be sufficient. This strategy was found to be very simple, rapid, cheap and efficient. Taking the elliptical ordinary differential equation of second order as the model problem, the fundamental idea, implementation strategy and detailed algorithm are described. Representative numerical examples are given to show the effectiveness and reliability of the proposed approach.

Propagations of Rayleigh and Love waves in ZnO films/glass substrates analyzed by three-dimensional finite element method

Propagation characteristics of surface acoustic waves（SAWs） in ZnO films/glass substrates are theoretically investigated by the three-dimensional（3D） finite element method. At first, for（11ˉ20） ZnO films/glass substrates, the simulation results confirm that the Rayleigh waves along the [0001] direction and Love waves along the [1ˉ100] direction are successfully excited in the multilayered structures. Next, the crystal orientations of the ZnO films are rotated, and the influences of ZnO films with different crystal orientations on SAW characterizations, including the phase velocity, electromechanical coupling coefficient, and temperature coefficient of frequency, are investigated. The results show that at appropriate h/λ, Rayleigh wave has a maximum k^2 of 2.4% in（90°, 56.5°, 0°） ZnO film/glass substrate structure; Love wave has a maximum k^2 of 3.81% in（56°, 90°, 0°） ZnO film/glass substrate structure. Meantime, for Rayleigh wave and Love wave devices, zero temperature coefficient of frequency（TCF） can be achieved at appropriate ratio of film thickness to SAW wavelength. These results show that SAW devices with higher k^2 or lower TCF can be fabricated by flexibly selecting the crystal orientations of ZnO films on glass substrates.

PREDICTION FOR FORMING LIMIT OF AL2024T3 SHEET BASED ON DAMAGE THEORY USING FINITE ELEMENT METHOD

This paper presents the application of anisotropic damage theory to the study of forming limit diagram of A12024T3 aluminum alloy sheet. In the prediction of limiting strains of the aluminum sheet structure, a finite element cell model has been constructed. The cell model consists of two phases, the aluminum alloy matrix and the intermetallic cluster. The material behavior of the aluminum alloy matrix is described with a fully coupled elasto-plastic damage constitutive equation. The intermetallic cluster is assumed to be elastic and brittle. By varying the stretching ratio, the limiting strains of the sheet under biaxial stretching have been predicted by using the necking criterion proposed. The prediction is in good agreement with the experimental findings. Moreover, the finite element cell model can provide information for understanding the microscopic damage mechanism of the aluminum alloy. Over-estimation of the limit strains may result if the effect of material damage is ignored in the sheet metal forming study.

STUDY ON THREE-DIMENSIONAL FINITE BODIES CONTAINING CRACKS USING THE FINITE ELEMENT METHOD OF LINES

The three-dimensional finite element method of lines is presented, and the basic processing description of 3D FEMOL in cracking questions is given in detail. Applications to 3D bodies with cracks indicate that good accuracy can be obtained with relatively coarse girds. In particular, application to the tension specimen shows very good agreement with the evaluation of stress intensity factors, which is better than the results of other methods. This implies a considerable potential for using this method in the 3D analysis of finite geometry solids and suggests a possible extension of this technique to nonlinear material behavior.

Characteristics of an Axial-flux Permanent Magnet Synchronous Machine with Contra-rotating Rotors under Unbalanced Load Condition from 3-D Finite Element Analysis

During recent years,the axial-flus PMSM with contra-rotating rotors has become a hot topic in academic research due to its high efficiency and simple structure.However,its back-EMF may be distorted under the condition of different angular positions.This paper investigates characteristics of the novel motor used for contra-propeller driving.Considering the torque ripple and current oscillation under unbalanced load condition,this paper analyzes the distorted back-EMF of the machine when its two rotors get different angular positions during rotating.The analysis results are validated by transient-magnetic 3-D FEA method,which the 3-D FEA software is used to model this motor and transient simulations are carried out to obtain its magnetic characteristic and main performances.A main focus is put on the back-EMF characteristic with different angular positions between the two rotors.Furthermore,the characteristic of torque production under unbalanced load is investigated.Finally,a prototype motor is fabricated to validate the analyses of this paper.

Goal-oriented error estimation applied to direct solution of steady-state analysis with frequency-domain finite element method

Based on the concept of the constitutive relation error along with the residuals of both the origin and the dual problems, a goal-oriented error estimation method with extended degrees of freedom is developed. It leads to the high quality locM error bounds in the problem of the direct-solution steady-state dynamic analysis with a frequency-domain finite element, which involves the enrichments with plural variable basis functions. The solution of the steady-state dynamic procedure calculates the harmonic response directly in terms of the physical degrees of freedom in the model, which uses the mass, damping, and stiffness matrices of the system. A three-dimensional finite element example is carried out to illustrate the computational procedures.

Grain refinement of Mg-Al alloys by optimization of process parameters based on three-dimensional finite element modeling of roll casting

To study the influence of roll casting process parameters on temperature and thermal-stress fields for the AZ31 magnesium alloy sheets,three-dimensional geometric and 3D finite element models for roll casting were established based on the symmetry of roll casting by ANSYS software.Meshing method and smart-sizing algorithm were used to divide finite element mesh in ANSYS software.A series of researches on the temperature and stress distributions during solidification process with different process parameters were done by 3D finite element method.The temperatures of both the liquid-solid two-phase zone and liquid phase zone were elevated with increasing pouring temperature.With the heat transfer coefficient increasing,the two-phase region for liquid-solid becomes smaller.With the pouring temperature increasing and the increase of casting speed,the length of two-phase zone rises.The optimized of process parameters（casting speed 2 m/min,pouring temperature 640 ℃ and heat transfer coefficient 15 kW/（m2·℃） with the water pouring at roller exit was used to produce magnesium alloy AZ31 sheet,and equiaxed grains with the average grain size of 50 μm were achieved after roll casting.The simulation results give better understanding of the temperature variation in phase transformation zone and the formation mechanism of hot cracks in plates during roll casting and help to design the optimized process parameters of roll casting for Mg alloy.

Stability assessment of landslide-prone road cut rock slopes in Himalayan terrain:A finite element method based approach

Large-scale slope destabilization could be aggravated due to swift urbanization and ever-rising demands of geoengineering projects such as dams,tunnels,bridges and widening roads.National Highway-58 connects Delhi to Badrinath in India,which passes through complex geomorphological and geological terrain and often encounters cut slopes susceptible to slope failures.In the present investigation,a detailed geotechnical appraisal is conducted along the road cut slopes from Rishikesh to Devprayag in the Himalayas.Twenty vulnerable road cut slopes were demarcated for detailed slope stability analysis using Phase2D finite element modeling simulator.Nonlinear generalized Hoek-Brown(GHB)criterion was adopted for stability analyses.Out of 20 slopes,five slopes(S6,S7,S18,S19 and S20)are unstable with factor of safety(FoS)less than or equal to 1,and thus needs immediate attention.The FoS values of four slopes(S2,S9,S13 and S17)lie between 1 and 1.3,i.e.marginally stable,and slopes S1,S3,S4,S5,S8,S10,Sll,S12,S14,S15 and S16 are stable.Mohr-Coulomb(MC)criterion was also adopted to compare the slope stability analysis with GHB criterion.The FoS calculated from GHB criterion is close to that using MC criterion for lower values of FoS whereas for higher values,the difference is marked.For the jointed rock in the Himalayan region,the nonlinear GHB criterion gives better results as compared to MC criterion and matches with the prevailing field conditions.Accordingly,some suggestions are proposed to strengthen the stability of cut slopes.

Mixed finite element and differential quadrature method for free and forced vibration and buckling analysis of rectangular plates

This paper presents a combined application of the finite element method （FEM） and the differential quadrature method （DQM） to vibration and buckling problems of rectangular plates. The proposed scheme combines the geometry flexibility of the FEM and the high accuracy and efficiency of the DQM. The accuracy of the present method is demonstrated by comparing the obtained results with those available in the literature. It is shown that highly accurate results can be obtained by using a small number of finite elements and DQM sample points. The proposed method is suitable for the problems considered due to its simplicity and potential for further development.

Numerical simulation of tire/soil interaction using a verified 3D finite element model

The compaction and stress generation on terrain were always investigated based on empirical approaches or testing methods for tire/soil interaction.However,the analysis should be performed for various tires and at different soil strengths.With the increasing capacity of numerical computers and simulation software,finite element modeling of tire/terrain interaction seems a good approach for predicting the effect of change on the parameters.In this work,an elaborated 3D model fully complianning with the geometry of radial tire 115/60R13 was established,using commercial code Solidwork Simulation.The hyper-elastic and incompressible rubber as tire main material was analyzed by Moony-Rivlin model.The Drucker-Prager yield criterion was used to model the soil compaction.Results show that the model realistically predicts the laboratory tests outputs of the modeled tire on the soft soil.

DEFORMATION ANALYSIS OF SHEET METAL SINGLE-POINT INCREMENTAL FORMING BY FINITE ELEMENT METHOD SIMULATION

Single-point incremental forming （SPIF） is an innovational sheet metal forming method without dedicated dies, which belongs to rapid prototyping technology. In generalizing the SPIF of sheet metal, the deformation analysis on forming process becomes an important and useful method for the planning of shell products, the choice of material, the design of the forming process and the planning of the forming tool. Using solid brick elements, the finite element method（FEM） model of truncated pyramid was established. Based on the theory of anisotropy and assumed strain formulation, the SPIF processes with different parameters were simulated. The resulted comparison between the simulations and the experiments shows that the FEM model is feasible and effective. Then, according to the simulated forming process, the deformation pattern of SPIF can be summarized as the combination of plane-stretching deformation and bending deformation. And the study about the process parameters＇ impact on deformation shows that the process parameter of interlayer spacing is a dominant factor on the deformation. Decreasing interlayer spacing, the strain of one step decreases and the formability of blank will be improved. With bigger interlayer spacing, the plastic deformation zone increases and the forming force will be bigger.

Experimental and Finite Element Method Studies of J-Lead Solder Joint Reliability

A comprehensive experimental and numerical study of solder joints for plastic leaded chip carrier (PLCC) 84-Pin, 1.27 mm pitch was carried out. The reliability of solder joints was assessed through accelerated thermal cycling at the temperature range of - 55℃-125℃. The samples were taken out to observe the evolution in microstructure, such as grain coarsening, initiation and propagation of cracks. It was found that the Pb-rich phases segregated gradually and formed a continuous layer adjacent to the intermetallic compound (IMC) layer with increasing the number of thermal cycles, resulting in cracks near the solder/lead interface. The response of stress and strain was studied using nonlinear finite element method (FEM), and the results agreed well with the experimental data.

Radial Force Analysis of Polydioxanone Coronary Stent by Finite Element Method

Coronary stent is used to treat stenosis artery by recovering the luminal diameter of artery and maintaining the normal blood flow. The geometry of coronary stent is an important factor for the radial force. In this study,the relation between the radial force of stent and crown angle was discussed. The result showed that there was no particular rule between the radial force of stent and the crown angle. The maximum radial force of stent was obtained when the crown angle was 50. 04° and the minimum radial force was got when the crown angle was 75°.

3D Finite Element Simulation of Tunnel Boring Machine Construction Processes in Deep Water Conveyance Tunnel

Applying stiffness migration method,a 3D finite element mechanical model is established to simulate the excavation and advance processes.By using 3D nonlinear finite element method,the tunnel boring machine(TBM) excavation process is dynamically simulated to analyze the stress and strain field status of surrounding rock and segment.The maximum tensile stress of segment ring caused by tunnel construction mainly lies in arch bottom and presents zonal distribution.The stress increases slightly and limitedly in the course of excavation.The maximum and minimum displacements of segment,manifesting as zonal distribution,distribute in arch bottom and vault respectively.The displacements slightly increase with the advance of TBM and gradually tend to stability.

P_1-nonconforming triangular finite element method for elliptic and parabolic interface problems

The lowest order Pl-nonconforming triangular finite element method （FEM） for elliptic and parabolic interface problems is investigated. Under some reasonable regularity assumptions on the exact solutions, the optimal order error estimates are obtained in the broken energy norm. Finally, some numerical results are provided to verify the theoretical analysis.

Modeling of contact surface morphology and dust particles by using finite element method

The effect of dust particles on electric contacts and a hazardous size range of hard dust particles using a rigid model were discussed before. As further research, elastic-plastic model of finite element analysis was established in this work, which is closer to real condition. In this work, the behavior of large size and small size particles, and the influence of particles hardness were investigated. The calculating result of small-size particles presents a general hazardous size coefficient for different contact surface morphology; for large-size particles, it presents a hazardous size coefficient for complicated composition of the dust. And the effect of the dust shape is also discussed.