A conoscopic holography-based 3D measurement system for analyzing defects in steel plate surface

A conoscopic holography-based 3D measurement system for analyzing the defects on the surface of steel plates was introduced in this paper. The hardware, which is automated through software, performs sampling of the steel plate surface. Through the software interface,point-cloud data of the steel plate surface are obtained and reconstructed to form a 3D image of the steel plate surface. The software allows automatic analysis of steel plate surface detects through identification of the bulges and depressions. In addition, the software can also automatically calculate the defect information ,such as the deepest point, volume, opening area, opening length, and so on, thereby determining the defect size. The results determined by this 3D measurement system were found to be in good agreement with the actual values.

Linear Phase FIR Filter on Measuring 3-D Surface

An optical technology for 3-D surface measurement is set up.The technology,based on a deformed projected grating pattern which carries the 3-D information of the measured object,can automatically and accurately obtain the phase map of a measured object by using a linear-phase FIR filter.In contrast to the 2-D fast Fourier transform technique,it’s more than fast.Only one image pattern is sufficient for measuring.The phase map can be processed without assigning fringe orders and making distinction between a depression and an elevation.Theoretical analysis and experimental result are presented.

Measurement and Compensation of Deviations of Real Tooth Surface of Spiral Bevel Gear

This paper presents a method for measurement of deviation of the real gear tooth surface from the theoretical one with a coordinate measurement machine and compensation of repeatable parts. By investigation of characteristics of distortion of the gear tooth surface along the circle direction, the deviation is derived from distortion, and the definition of deviation with the geometrical invariability is proposed. Then the approach for determination of the location and orientation of the gear with respect to the coordinate measurement machine and the measurement way are developed. The deviation is represented with a difference surface, and an algorithm for derivation of parameters of global form deviations from the discrete points has been provided. Finally, the compensation approach is discussed.

Method of Precision Control of 3-D Solid Discretization Based on the Second-Order Osculating Surface

A discretization precision control method based on the second order osculating surface is proposed. The discretization precision of 3 D solid is controlled according to the error between the discrete solid surface and its second order osculating surface. The global maximal error has been gotten after analyzing all the extremums of the error function. It can be used in controlling and optimizing the discretization precision of 3 D solid in computer 3 D modeling and NC milling path generation.

An Experimental System Development for Head Posture Estimation Based on 3-D Images Measurement

Although automobile is an indispensable vehicle to modern life, it also serves as a social problem with a big traffic accident. Among the reasons of traffic accidents, careless driving accounts for the largest part. So in order to avoid the careless driving, a system which can measure the posture of a driver and warns driver to drive carefully in the case of looking aside is necessary. Although the image measurement method is used broadly, there is a problem on which measurement accuracy is influenced by environment light, makeup of the driver, etc. in the general method based on the two-dimensional image. Therefore, in this study, we propose an image measurement method to obtain the head posture of driver. First we use three-dimensional measurement method which based on the infrared pattern projection to get 3-D information of head, and then we calculate the angle for faces. In this paper, we explain the composition method of an experiment system, and the results of head posture measurement experiment.

A novel wide-range precision instrument for measuring three-dimensional surface topography

We developed a measuring instrument that had wide range, high precision, small measuring touch force. The instrument for three-dimensional (3D) surface topography measurement was composed of a high precision displacement sensor based on the Michelson interference principle, a 3D platform based on vertical scanning, a measuring and control circuit, and an industrial control computer. It was a closed loop control system, which changed the traditional moving stylus scanning style into a moving platform scanning style. When the workpiece was measured, the lever of the displacement sensor returned to the balanced position in every sample interval according to the zero offset of the displacement sensor. The non-linear error caused by the rotation of the lever was, therefore, very small even if the measuring range was wide. The instrument can measure the roughness and the profile size of a curved surface.

ACQUIREMENT AND COMPUTER PROCESSING OF 3-D SURFACE SHAPE DATA

The laser scanning and CCD image-transmitting measurement method and principle on acquiring 3-D curved surface shape data are discussed. Computer processing technique of 3-D curved surface shape(be called“ 3 - D surface shape”for short) data is analysed. This technique in- cludes these concrete methods and principles such as data smoothing, fitting, reconstructing ,elimi- nating and so on. The example and result about computer processing of 3- D surface shape data are given .

3D surface profile diagnosis using digital image processing for laboratory use

The measurement of the surface quality and the profile preciseness is major issues in many industrial branches such that the surface quality of semi products directly affects the subsequent production steps.Although,there are many ways to obtain required data,the hardware necessary for the measurements such as 2D or 3D scanners,depending on the problem’s complexity,is too expensive.Therefore,in this paper,what we put forward as a novelty is an algorithm which is verified on the model of simple 3D scanner on the image processing basis with the resolution of 0.1 mm.There are many ways to scan surface profile;however,the image processing currently is the most trending topic in industry automation.Most importantly,in order to obtain surface images,standard high resolution reflex camera is used and thus the post processing could be realized with MatLab as the software environment.Therefore,this solution is an alternative to the expensive scanners,and single-purpose devices could be extended by many additional functions.

A Higher-Efficient Non-Hydrostatic Finite Volume Model for Strong Three-Dimensional Free Surface Flows and Sediment Transport

In order to accurately simulate strong three-dimensional （3-D） free surface flows and sediment transport, the fully 3- D non-hydrostatic pressure models are developed based on the incompressible Navier-Stokes equations and convection-diffusion equation of sediment concentration with the mixing triangle and quadrilateral grids. The governing equations are discretized with the unstructured finite volume method in order to provide conservation properties of mass and momentum, and flexibility with practical application. It is shown that it is first-order accurate on nonuniform plane two-dimensional （2-D） grids and second-order accurate on uniform plane grids. A third-order approximation of the vertical velocity at the top-layer is applied. In such a way, free surface zero stress boundary condition is satisfied maturely, and very few vertical layers are needed to give an accurate solution even for complex discontinuous flow and short wave simulation. The model is applied to four examples to simulate strong 3-D free surface flows and sediment transport where non-hydrostatic pressures have a considerable effect on the velocity field. The newly developed model is verified against analytical solutions with an excellent agreement.

Automated Phase-measuring Profilometry of 3-D Diffuse Objects Using a Single Phase Step Method

The technique of phase measuring profilometry using a single phase step method is proposed.This method can automatically obtain phase value at each pixel by using a discret cosine transform algorithm.The method is able to automatically recognize any position between depression and elevation on an object surface.Theoretical analysis and experimental verification are presented.

Part-level 3-D object classification with improved interpretation tree

For classifying unknown 3-D objects into a set of predetermined object classes, a part-level object classification method based on the improved interpretation tree is presented. The part-level representation is implemented, which enables a more compact shape description of 3-D objects. The proposed classification method consists of two key processing stages： the improved constrained search on an interpretation tree and the following shape similarity measure computation. By the classification method, both whole match and partial match with shape similarity ranks are achieved; especially, focus match can be accomplished, where different key parts may be labeled and all the matched models containing corresponding key parts may be obtained. A series of experiments show the effectiveness of the presented 3-D object classification method.

Application of 3-D Geoscience Modeling Technology for the Estimation of Solid Mineral Reserves

Applying new approaches, methods, and technologies for the estimation of reserves can effectively improve the efficiency and accuracy of assessments of solid mineral resources. After analyzing the development of 3-D geoscience modeling technology （3-D GMT）, this paper discusses the application of 3-D GMT for the estimation of solid mineral reserves, emphatically introducing its workflow and two key technologies, 3-D orebody surface modeling, and property modeling. Moreover, the paper analyzes the limitations of traditional methods, such as the section method and geological block method, and points out the advantages of 3-D GMT： building more accurate 3-D orebody models, expressing the internal inhomogeneous attributes of an orebody, reducing the potential for errors in the estimation of reserves, and implementing dynamic estimations of reserves.

Precise 3D shape measurement of three-dimensional digital image correlation for complex surfaces

Three dimensional-digital image correlation （3D-DIC） is a widely used optical metrology in the experimental mechanics community because of its reliability, practicality, and flexibility. Although the precision of digital image correlation （DIC） has been thoroughly studied theoretically and numerically, verification experiments have seldom been performed, especially fbr complex surfaces with a small field of view （FOV）. In this work, the shape of a 1-yuan coin was measured using 3D-DIC; the shape was complex due to the presence of many fine details, and the FOV was relatively small because the coin diameter was only 25 mm. During the experiment, a novel strategy for speckle production was developed： white paint was simply sprayed onto the surface. Black paint was not used; instead, taking advantage of the reflective nature of the coin surface, polarized light and a Polaroid filter were introduced, and the polarization direction was carefully adjusted, ensuring that the spray pattern was extremely thin and that high-quality speckle images with significant contrast were captured. The three-dimensional coin shape was also successfully determined for comparison using a stylus profiler. The results demonstrate that 3D-DIC provides high precision in shape measurement even for complex surfaces with small FOV. The precision of 3D-DIC can reach 1/7000 of the field of view, corresponding to about 6 ~tm in this experiment.

Laboratory Simulation of the Formation Process of Surface Geochemical Anomalies Applied to Hydrocarbon Exploration

The formation mechanisms and processes of geochemical anomalies used as proxies in surface geochemistry exploration （SGE） have not been well understood. Previous studies cannot realize 3D measurement of microseeping hydrocarbons from reservoirs to the surface, which made it difficult to understand the features and pathways of deep hydrocarbon microseepages. Understanding the processes of hydrocarbon microseepages will contribute to the acceptance and effectiveness of surface geochemistry. Based on a simplified geological model of hydrocarbon microseepages, including hydrocarbon reservoir, direct caprock, overlying strata and Quaternary sediments, this work established a 3D experimental system to simulate the mechanisms and processes of deep hydrocarbon microseepes extending to the surface. The dispersive halos of microseeping hydrocarbons in the subsurface were adequately described by using this 3D experimental system. Results indicate that different migration patterns of hydrocarbons above the point gas source within the simulated caprock and overlying strata can be reflected by the ratio of i-butane to n-butane （i-C4/n-C4）, which follow diffusion and infiltration （buoyancy） mechanisms. This is not the case for vertical measurement lines far from the point gas source. A vertical gas flow in the form of a plume was found during hydrocarbon microseepage. For sampling methods, the high-density grid sampling is favorable for delineating prospecting targets. Hydrocarbon infiltration or buoyancy flow occurs in the zones of infiltration clusters, coupling with a diffusion mechanism at the top of the water table and forming surface geochemical anomalies. These results are significant in understanding hydrocarbon microseepage and interpreting SGE data.

Fringe Projection Measurement System in Reverse Engineering

Acquisition of physical data with high precision is a key step in reverse engineering (RE). It is an important stimulative for the progress of reverse engineering with which various digitizing devices are invent ed, developed and made applicable. This paper introduces a three dimensional opt ical measurement method based on digital fringe projection technique in RE to im prove the technique through its application. A practical example is presented an d the result demonstrates the applicability and feasibility of the measurement s ystem as well as the reliability and validity of relevant methods and algorithms .

Fractal Characteristics of Dry Sliding Surfaces Based on 3-D Measurements

D surface morphology measurements of compact graphite irons were used to analyze the frac-tal characteristics of the surfaces to relate the dry sliding surface morphology to the fractal dimension. The measurements show that the fractal dimensions (Df ) of the sliding surfaces vary from1 to 2 and are closely related to the surface morphologies. Increasing depths of grooves or pits increases the Df values. At the same time, increasing densities of the grooves also causes the Df values to increase. The data can be used to discuss relationship between Df and the friction coefficient as well as the wear rate.

Improved treatments for evaluating horizontal magnetic components through the 3-D FDM in E-polarization induction problems

To improve the accuracy of the numerical evaluation through the 3-D finite difference method, the surface boundary conditions are added to modify the old program. The author has tested the new program by making calculations for the model constructed by Wanamaker, et al (1984). The comparison between the numerical results obtained from this paper and those by Wannamaker, et al (1984) indicates that a pronounced improvement is realized in the evaluation of the horizontal magnetic components. Moreover, better calculations for the vertical magnetic components are also obtainable by using the new program.

A New Efficient Finite Volume Modeling of Small Amplitude Free Surface Flows with Unstructured Grid

A staggered finite-volume technique for non-hydrostatic, small amplitude free surface flow governed by the incompressible Navier-Stokes equations is presented there is a proper balance between accuracy and computing time. The advection and horizontal diffusion terms in the momentum equation are discretized by an integral interpolation method on the orthogonal unstructured staggered mesh and, while it has the attractive property of being conservative. The pressure-correction algorithm is employed for the non-hydrostatic pressure in order to achieve second-order temporal accuracy. A conservative scalar transport algorithm is also applied to discretize k - c equations in this model. The eddy viscosity is calculated from the k-c turbulent model. The resulting model is mass and momentum conservative. The model is verified by two examples to simulate unsteady small amplitude free surface flows where non-hydrostatic pressures have a considerable effect on the velocity field, and then applied to simulate the tidal flow in the Bohai Sea.

Field-Based Automated Survey for Extracting Tree Inventory Attributes and 3-D Models in a Forested Area

Acquisition of tree inventory parameters such as tree position with respect to a local reference coordinate system, tree height, dbh （diameter breast height） and other associated tree attributes is a tedious process, time consuming, costly and labour intensive. An automatic collection and processing in the field could expedite the process of tree inventory survey and data management. The advent of handheld laser equipments such as the MDL LaserAce 300, should allow rapid acquisition of tree attributes. The instrument measures distances, differences in height and horizontal bearing automatically. This paper describes a study about the automated process of retrieving tree positions, their respective attributes and the creation of 3-D model （three-dimensional model）. A software developed in-house known as ASSIST （automated spatial survey information system） was utilized together with the MI）I, LaserAce 300, being the hardware component of the automated system. The capability of MDL LaserAce 9300 in extracting information regarding tree inventory attributes and the 3-D model encompassing the study area was investigated. The results were checked against the data sets acquired by a total station traversing and tacheometric survey respectively. The accuracy of the horizontal and vertical position of points gathered was critically assessed. The accuracy of the MDL LaserAce 300 was found to be less than ±2 m for both planimetric （horizontal） and vertical （height） in the construction of the 3-D model. The study demonstrates the effectiveness of a field-based automation system as a viable option to support forest application requirement.

Investigation of Key Parameters for 3-D Dredging Plume Model Validation

Dredging plume dispersion studies, use dredging plume models to predict the fate of sediment plumes resulting from dredging activities and dredge spoil disposal. The model results are applied as input to environmental impact assessment of the proposed dredging, particularly those associated with suspended sediments and sedimentation. Model validation and performance are still not resolved because of the difficulty of site measurements and the understanding of the parameters used in the model. This paper presents a 3-D dredging plume model based on the MIKE3 software package to investigate parameters which affect the model performances. As a result of lack of site data for the public domain uses, the model scenarios are designed artificially for sensitive runs to identify the key parameters affecting plume behaviours. The factors include dredging spill rates using different dredging methods, equipment and sediment settling velocities. The influence of wave and wind effects combined with tidal forces on the sediment re-suspended rates and the advection/dispersion scales are also assessed.