The corrosion behaviors of ultra-high strength steel 30CrMnSiNi2A in sodium chloride solution were studied by weight loss and electrochemical methods. The morphology of corrosion products was observed using scanning e...The corrosion behaviors of ultra-high strength steel 30CrMnSiNi2A in sodium chloride solution were studied by weight loss and electrochemical methods. The morphology of corrosion products was observed using scanning electron microscopy（SEM） and the composition was analyzed using an energy dispersive spectroscopy（EDS） and X-Ray diffraction （XRD）. The experimental results showed that the corrosion came from pitting corrosion and the rust layer was composed of outer rust layer γ-FeOOH and inner rust layer Fe_2O_3 with a little β-FeOOH. The correlation between corrosion rate and test time accorded with exponential rule. The corrosion current measured by polarization methods was higher than that calculated by weight loss method after a long-time immersion, the main reason was that,β-FeOOH and γ-Fe_2O_3 transformed by γ-FeOOH led to overestimating corrosion rate. The processes of corrosion prophase were obtained from XRD and EIS results. The corrosion product, Fe（OH）_2 formed at the initial stage stayed at a non-steady state and then consequently transferred to γ-FeOOH, γ-Fe_2O_3 or β-FeOOH.展开更多
By using newly developed CuNi5~25Ti16~28 B rapldly solidifled brazing filler the joining of Si3 N4/1.25Cr-0.5Mo steel has been carried out with interlayer method. If employing the interlayer structure of steel (0.2 mm...By using newly developed CuNi5~25Ti16~28 B rapldly solidifled brazing filler the joining of Si3 N4/1.25Cr-0.5Mo steel has been carried out with interlayer method. If employing the interlayer structure of steel (0.2 mm)/W (2.0 mm)/Ni(0.2 mm), the joint strength can be increased greatly compared with employing that of Ni/W/Ni, and the three point bend strength of the Joint shows the value of 261 MPa. The metallurgical behaviour at the interface between Si3N4 and the interlayer has been studied. It is found that Fe participated in the interfacial reactions between Si3N4 and the brazing filler at the Si3N4/steel (0.2 mm) interface and the compound Fe5Si3 was produced. However, since the reactions of Fe with the active Ti are weaker than those of Ni with Ti, the normal inter facial reactions were still assured at the interface of Si3N4/steel (0.2 mm) instead of Si3N4/Ni (0.2 mm), resulting in the improvement of the joint strength. The mechanism of the formation of Fe5Si3 is also discussed. Finally, some ideas to further ameliorate and simplify the interlayer structure are put forward.展开更多
During high speed machining in the field of manufacture,chip formation is a severe plastic deformation process including large strain,high strain rate and high temperature.And the strain rate in high speed cutting pro...During high speed machining in the field of manufacture,chip formation is a severe plastic deformation process including large strain,high strain rate and high temperature.And the strain rate in high speed cutting process can be achieved to 105 s^（-1）.30CrMnSiNi2Asteel is a kind of important high-strength low-alloy structural steel with wide application range.Obtaining the dynamic mechanical properties of30CrMnSiNi2Aunder the conditions of high strain rate and high temperature is necessary to construct the constitutive relation model for high speed machining.The dynamic compressive mechanical properties of30CrMnSiNi2Asteel were studied using split Hopkinson pressure bar（SHPB）tests at 30-700°C and3000-10000s^（-1）.The stress-strain curves of 30CrMnSiNi2Asteel at different temperatures and strain rates were investigated,and the strain hardening effect and temperature effect were discussed.Experimental results show that 30CrMnSiNi2Ahas obvious temperature sensitivity at 300°C.Moreover,the flow stress decreased significantly with the increase of temperature.The strain hardening effect of the material at high strain rate is not significant with the increase of strain.The strain rate hardening effect is obvious with increasing the temperature.According to the experimental results,the established Johnson-Cook（J-C）constitutive model of 30CrMnSiNi2Asteel could be used at high strain rate and high temperature.展开更多
The optimal composition of a CaO-SiO_(2)-Al_(2)O_(3)-MgO slag in the ladle furnace refining process was investigated to precisely control the contents of[0]and[Si]and improve the cleanliness of 30Cr2Ni4MoV steel.The i...The optimal composition of a CaO-SiO_(2)-Al_(2)O_(3)-MgO slag in the ladle furnace refining process was investigated to precisely control the contents of[0]and[Si]and improve the cleanliness of 30Cr2Ni4MoV steel.The iso-[O]lines and iso-[Si] lines of the equilibrium between the CaO-SiO_(2)-Al_(2)O_(3)-MgO refining slag and 30Cr2Ni4MoV steel at 1873 K were calculated by the thermodynamic software FactSage 7.3,and the activities of SiO_(2),Al_(2)O_(3)and CaO in the refining slag were discussed to achieve the optimal composition range of the refining slag.Finally,combined with high-temperature"slag-steel"equilibrium experiments,the effects of different refining slags on the oxygen contents,chemical composi-tions,quantities and sizes of inclusions in steels were studied,and then the thermody namic formation mechanism of MgAl_(2)O_(4) inclusions in 30Cr2Ni4MoV steel was discussed.The results showed that the contents of dissolved[O]nd[Si]in steel can be controlled below 10 × 10^(-6)and 0.05%.respectively;when the slag basicity is above 7.the CaO/Al_(2)O_(3)ratio is above I.and the mass fraction of SiO_(2)in the slag docs not cxcced 7%.The chemical composition of the slag has a great influence on the removal and composition of inclusions.The assessed stability phase diagrams of MgO.Al_(2)O_(3)and MgOAl_(2)O_(3) inclusion formation in the Fe-Al-Mg-O system calculated by FactSage 7.3 show good agreement with the experimental results.展开更多
基金Funded by the National Natural Science Foundation of China(No.51171011)
文摘The corrosion behaviors of ultra-high strength steel 30CrMnSiNi2A in sodium chloride solution were studied by weight loss and electrochemical methods. The morphology of corrosion products was observed using scanning electron microscopy（SEM） and the composition was analyzed using an energy dispersive spectroscopy（EDS） and X-Ray diffraction （XRD）. The experimental results showed that the corrosion came from pitting corrosion and the rust layer was composed of outer rust layer γ-FeOOH and inner rust layer Fe_2O_3 with a little β-FeOOH. The correlation between corrosion rate and test time accorded with exponential rule. The corrosion current measured by polarization methods was higher than that calculated by weight loss method after a long-time immersion, the main reason was that,β-FeOOH and γ-Fe_2O_3 transformed by γ-FeOOH led to overestimating corrosion rate. The processes of corrosion prophase were obtained from XRD and EIS results. The corrosion product, Fe（OH）_2 formed at the initial stage stayed at a non-steady state and then consequently transferred to γ-FeOOH, γ-Fe_2O_3 or β-FeOOH.
文摘By using newly developed CuNi5~25Ti16~28 B rapldly solidifled brazing filler the joining of Si3 N4/1.25Cr-0.5Mo steel has been carried out with interlayer method. If employing the interlayer structure of steel (0.2 mm)/W (2.0 mm)/Ni(0.2 mm), the joint strength can be increased greatly compared with employing that of Ni/W/Ni, and the three point bend strength of the Joint shows the value of 261 MPa. The metallurgical behaviour at the interface between Si3N4 and the interlayer has been studied. It is found that Fe participated in the interfacial reactions between Si3N4 and the brazing filler at the Si3N4/steel (0.2 mm) interface and the compound Fe5Si3 was produced. However, since the reactions of Fe with the active Ti are weaker than those of Ni with Ti, the normal inter facial reactions were still assured at the interface of Si3N4/steel (0.2 mm) instead of Si3N4/Ni (0.2 mm), resulting in the improvement of the joint strength. The mechanism of the formation of Fe5Si3 is also discussed. Finally, some ideas to further ameliorate and simplify the interlayer structure are put forward.
基金supported by the National High Technology Research and Development Program of China(2014AA041504)the National Natural Science Foundation of China(51605161)
文摘During high speed machining in the field of manufacture,chip formation is a severe plastic deformation process including large strain,high strain rate and high temperature.And the strain rate in high speed cutting process can be achieved to 105 s^（-1）.30CrMnSiNi2Asteel is a kind of important high-strength low-alloy structural steel with wide application range.Obtaining the dynamic mechanical properties of30CrMnSiNi2Aunder the conditions of high strain rate and high temperature is necessary to construct the constitutive relation model for high speed machining.The dynamic compressive mechanical properties of30CrMnSiNi2Asteel were studied using split Hopkinson pressure bar（SHPB）tests at 30-700°C and3000-10000s^（-1）.The stress-strain curves of 30CrMnSiNi2Asteel at different temperatures and strain rates were investigated,and the strain hardening effect and temperature effect were discussed.Experimental results show that 30CrMnSiNi2Ahas obvious temperature sensitivity at 300°C.Moreover,the flow stress decreased significantly with the increase of temperature.The strain hardening effect of the material at high strain rate is not significant with the increase of strain.The strain rate hardening effect is obvious with increasing the temperature.According to the experimental results,the established Johnson-Cook（J-C）constitutive model of 30CrMnSiNi2Asteel could be used at high strain rate and high temperature.
基金supported by the National Natural ScienceFoundation of China(Grant Nos.51774217,52074198 and51604201).
文摘The optimal composition of a CaO-SiO_(2)-Al_(2)O_(3)-MgO slag in the ladle furnace refining process was investigated to precisely control the contents of[0]and[Si]and improve the cleanliness of 30Cr2Ni4MoV steel.The iso-[O]lines and iso-[Si] lines of the equilibrium between the CaO-SiO_(2)-Al_(2)O_(3)-MgO refining slag and 30Cr2Ni4MoV steel at 1873 K were calculated by the thermodynamic software FactSage 7.3,and the activities of SiO_(2),Al_(2)O_(3)and CaO in the refining slag were discussed to achieve the optimal composition range of the refining slag.Finally,combined with high-temperature"slag-steel"equilibrium experiments,the effects of different refining slags on the oxygen contents,chemical composi-tions,quantities and sizes of inclusions in steels were studied,and then the thermody namic formation mechanism of MgAl_(2)O_(4) inclusions in 30Cr2Ni4MoV steel was discussed.The results showed that the contents of dissolved[O]nd[Si]in steel can be controlled below 10 × 10^(-6)and 0.05%.respectively;when the slag basicity is above 7.the CaO/Al_(2)O_(3)ratio is above I.and the mass fraction of SiO_(2)in the slag docs not cxcced 7%.The chemical composition of the slag has a great influence on the removal and composition of inclusions.The assessed stability phase diagrams of MgO.Al_(2)O_(3)and MgOAl_(2)O_(3) inclusion formation in the Fe-Al-Mg-O system calculated by FactSage 7.3 show good agreement with the experimental results.
