Currently, 3D printing of the character dolls is a very practical application for the average person. But the model of doll which can be obtained is static so the posture of the doll is single. On the other hand, the ...Currently, 3D printing of the character dolls is a very practical application for the average person. But the model of doll which can be obtained is static so the posture of the doll is single. On the other hand, the modification of the model is very difficult to non-professions. This paper proposes an rapid generation method of character doll with rotatable limbs, which is through adding the sphere joint to the doll＇s model automatically. After the model is segmented by drawing a line interactively, the sphere joint is created based on the segmentation boundary through entity modeling method. Lastly the two models of the doll and the joint are composited and printed. Some doll＇s model are tested on the FDM（Fused Deposition Modeling） 3D printer using this process. The results are more interesting and the efficiency has been greatly improved compared with modifying the model manually.展开更多
The shift towards sustainability in the fashion industry has become an urgent necessity and a national duty, where the life cycle of garments poses a negative impact on the environment, which increases strongly with t...The shift towards sustainability in the fashion industry has become an urgent necessity and a national duty, where the life cycle of garments poses a negative impact on the environment, which increases strongly with the huge increase in the daily consumption of garments and fast fashion. One of the most prominent solutions that have been proposed is to change the manufacturing system in a way that would help reduce costs, reduce supply and provide products that are more closely related to the individual customer need. Accessories such as (closers) are an important part of the fashion industry, and therefore, this study aimed to produce closers using (FDM) technology, which is one of the least expensive and most widespread 3D printing technologies. These closers are then tested in the laboratory according to AATCC standard specifications for garments and closers to ensure the applicability of this technology in the implementation of closers for designers and manufacturers in medium and small facilities. This study relied on the experimental exploratory approach, and the results proved the success of the proposed closers, as the implemented models passed the standard tests with distinction.展开更多
Recently,low-cost desktop three-dimensional(3D)printers,employing the fused deposition modeling(FDM)technique,have gained widespread popularity.However,most users cannot test the strength of printed parts,and little i...Recently,low-cost desktop three-dimensional(3D)printers,employing the fused deposition modeling(FDM)technique,have gained widespread popularity.However,most users cannot test the strength of printed parts,and little information is available about the mechanical properties of printed high-impact polystyrene(HIPS)parts using desktop 3D printers.In this study,the user-adjustable parameters of desktop 3D printers,such as crisscross raster orientation,layer thickness,and infill density,were tested.The experimental plans were designed using the Box-Behnken method,and tensile,3-point bending,and compression tests were carried out to determine the mechanical responses of the printed HIPS.The prediction models of the process parameters were regressed to produce the optimal combination of process parameters.The experimental results showcase that the crisscross raster orientation has significant effects on the flexural and compression strengths,but not on the tensile strength.With an increase in the layer thickness,the tensile,flexural,and compression strengths first decreased and then increased,reaching their minimum values at approximately 0.16 mm layer thickness.In addition,they all increased with an increase of infill density.It was demonstrated that when the raster orientation,layer thickness,and infill density were 13.08°/–76.92°,0.09 mm,and 80%,respectively,the comprehensive mechanical properties of the printed HIPS were optimal.Our results can help end-users of desktop 3D printers understand the effects of process parameters on the mechanical properties,and offer practical suggestions for setting proper printing parameters for fabricating HIPS parts.展开更多
Silicon carbide (SiC) ceramics have excellent properties and widely used for high temperature applications. So far, joining techniques have been applied to fabricate large SiC ceramics with complicated shapes. In this...Silicon carbide (SiC) ceramics have excellent properties and widely used for high temperature applications. So far, joining techniques have been applied to fabricate large SiC ceramics with complicated shapes. In this work, the additive manufacturing (AM) technique was examined to fabricated SiC ceramics with complicated hollow structures using the Fused Deposition Modeling (FDM) type 3D-printer. To mold the hollow structure for the applications such as heat exchangers, the “support-less” condition must be achieved. Thus, extruded SiC-phenol resin compounds must be cured immediately after molding to keep the molded shapes. To increase the thermal conductivity of the SiC compounds, the combinations of commercial SiC powders with different average diameters were examined for increasing the volume fraction of SiC particles to the phenol resin. SiC compounds with optimized rheological properties for the modified FDM-type 3D-printer were successfully obtained.展开更多
In this paper, a vibration motion control is proposed and implemented on a foamed polystyrene machining robot to suppress the generation of undesirable cusp marks, and the basic performance of the controller is verifi...In this paper, a vibration motion control is proposed and implemented on a foamed polystyrene machining robot to suppress the generation of undesirable cusp marks, and the basic performance of the controller is verified through machining experiments of foamed polystyrene. Then, a 3 dimensional （3D） printer-like data interface is proposed for the machining robot. The 3D data inter- face enables to control the machining robot directly using stereolithography （STL） data without conducting any computer-aided man- ufacturing （CAM） process. This is done by developing a robotic preprocessor that helps to remove the need for the conventional CAM process by directly converting the STL data into cutter location source data called cutter location （CL） or cutter location source （CLS） data. The STL is a file format proposed by 3D systems, and recently is supported by many computer aided design （CAD）/CAM soft- waxes. The STL is widely used for rapid prototyping with a 3D printer which is a typical additive manufacturing system. The STL deals with a triangular representation of a curved surface geometry. The developed 3D printer-like data interface allows to directly control the machining robot through a zigzag path, rectangular spiral path and circular spiral path generated according to the information included in STL data. The effectiveness and usefulness of the developed system are demonstrated through actual machining experiments.展开更多
基金Supported by National Natural Science Foundation of China(No.61305093)Anhui Department of Education Natural Science Research Major Project(No.KJ2013ZD02)
文摘Currently, 3D printing of the character dolls is a very practical application for the average person. But the model of doll which can be obtained is static so the posture of the doll is single. On the other hand, the modification of the model is very difficult to non-professions. This paper proposes an rapid generation method of character doll with rotatable limbs, which is through adding the sphere joint to the doll＇s model automatically. After the model is segmented by drawing a line interactively, the sphere joint is created based on the segmentation boundary through entity modeling method. Lastly the two models of the doll and the joint are composited and printed. Some doll＇s model are tested on the FDM（Fused Deposition Modeling） 3D printer using this process. The results are more interesting and the efficiency has been greatly improved compared with modifying the model manually.
文摘The shift towards sustainability in the fashion industry has become an urgent necessity and a national duty, where the life cycle of garments poses a negative impact on the environment, which increases strongly with the huge increase in the daily consumption of garments and fast fashion. One of the most prominent solutions that have been proposed is to change the manufacturing system in a way that would help reduce costs, reduce supply and provide products that are more closely related to the individual customer need. Accessories such as (closers) are an important part of the fashion industry, and therefore, this study aimed to produce closers using (FDM) technology, which is one of the least expensive and most widespread 3D printing technologies. These closers are then tested in the laboratory according to AATCC standard specifications for garments and closers to ensure the applicability of this technology in the implementation of closers for designers and manufacturers in medium and small facilities. This study relied on the experimental exploratory approach, and the results proved the success of the proposed closers, as the implemented models passed the standard tests with distinction.
基金supported by the National Natural Science Foundation of China(Grant No.51975097)the National Key Research and Development Project(Grant No.2020YFA0713702).
文摘Recently,low-cost desktop three-dimensional(3D)printers,employing the fused deposition modeling(FDM)technique,have gained widespread popularity.However,most users cannot test the strength of printed parts,and little information is available about the mechanical properties of printed high-impact polystyrene(HIPS)parts using desktop 3D printers.In this study,the user-adjustable parameters of desktop 3D printers,such as crisscross raster orientation,layer thickness,and infill density,were tested.The experimental plans were designed using the Box-Behnken method,and tensile,3-point bending,and compression tests were carried out to determine the mechanical responses of the printed HIPS.The prediction models of the process parameters were regressed to produce the optimal combination of process parameters.The experimental results showcase that the crisscross raster orientation has significant effects on the flexural and compression strengths,but not on the tensile strength.With an increase in the layer thickness,the tensile,flexural,and compression strengths first decreased and then increased,reaching their minimum values at approximately 0.16 mm layer thickness.In addition,they all increased with an increase of infill density.It was demonstrated that when the raster orientation,layer thickness,and infill density were 13.08°/–76.92°,0.09 mm,and 80%,respectively,the comprehensive mechanical properties of the printed HIPS were optimal.Our results can help end-users of desktop 3D printers understand the effects of process parameters on the mechanical properties,and offer practical suggestions for setting proper printing parameters for fabricating HIPS parts.
文摘Silicon carbide (SiC) ceramics have excellent properties and widely used for high temperature applications. So far, joining techniques have been applied to fabricate large SiC ceramics with complicated shapes. In this work, the additive manufacturing (AM) technique was examined to fabricated SiC ceramics with complicated hollow structures using the Fused Deposition Modeling (FDM) type 3D-printer. To mold the hollow structure for the applications such as heat exchangers, the “support-less” condition must be achieved. Thus, extruded SiC-phenol resin compounds must be cured immediately after molding to keep the molded shapes. To increase the thermal conductivity of the SiC compounds, the combinations of commercial SiC powders with different average diameters were examined for increasing the volume fraction of SiC particles to the phenol resin. SiC compounds with optimized rheological properties for the modified FDM-type 3D-printer were successfully obtained.
基金supported by the Japam Society for the Promotion of Science(JSPS)KAKENHI(Nos.25420232 and 16K06203)
文摘In this paper, a vibration motion control is proposed and implemented on a foamed polystyrene machining robot to suppress the generation of undesirable cusp marks, and the basic performance of the controller is verified through machining experiments of foamed polystyrene. Then, a 3 dimensional （3D） printer-like data interface is proposed for the machining robot. The 3D data inter- face enables to control the machining robot directly using stereolithography （STL） data without conducting any computer-aided man- ufacturing （CAM） process. This is done by developing a robotic preprocessor that helps to remove the need for the conventional CAM process by directly converting the STL data into cutter location source data called cutter location （CL） or cutter location source （CLS） data. The STL is a file format proposed by 3D systems, and recently is supported by many computer aided design （CAD）/CAM soft- waxes. The STL is widely used for rapid prototyping with a 3D printer which is a typical additive manufacturing system. The STL deals with a triangular representation of a curved surface geometry. The developed 3D printer-like data interface allows to directly control the machining robot through a zigzag path, rectangular spiral path and circular spiral path generated according to the information included in STL data. The effectiveness and usefulness of the developed system are demonstrated through actual machining experiments.
