A Y2O3 particle enhanced Ni/TiC composite coating was fabricated in-situ on a TC4 Ti alloy by laser surface cladding. The phase component, microstructure, composition distribution and properties of the composite layer...A Y2O3 particle enhanced Ni/TiC composite coating was fabricated in-situ on a TC4 Ti alloy by laser surface cladding. The phase component, microstructure, composition distribution and properties of the composite layer were investigated. The composite layer has graded microstructures and compositions, due to the fast melting followed by rapid solidification and cooling during laser cladding. The TiC powders are completely dissolved into the melted layer during melting and segregated as fine dendrites when solidified. The size of TiC dendrites decreases with increasing depth. Y2O3 fine particles distribute in the whole clad layer. The Y2O3 particle enhanced Ni/TiC composite layer has a quite uniform hardness along depth with a maximum value of HV1380, which is 4 times higher than the initial hardness. The wear resistance of the Ti alloy is significantly improved after laser cladding due to the high hardness of the composite coating.展开更多
Al2O3-13%TiO2 （mass fraction） coatings, prepared by laser cladding on nickel-based alloy, were heated using high frequency induction sources. The coating microstructure and the interface between bond coating and cer...Al2O3-13%TiO2 （mass fraction） coatings, prepared by laser cladding on nickel-based alloy, were heated using high frequency induction sources. The coating microstructure and the interface between bond coating and ceramic coating were characterized by SEM, XRD and EDS. The results show that two-layer substructure exists in the ceramic coating： one layer evolving from fully melted region where the sintered grains grow fully; another layer resembling the liquid-phase-sintered structure consisting of three-dimensional net where the melted Al2O3 particles are embedded in the TiO2-rich matrix. The mechanism of the two-layer substructure formation is also explained in terms of the melting and flattening behavior of the powders during laser cladding processing. The spinel compounds NiAl2O4 and acicular compounds Cr2O3 are discovered in the interface between bond coating and ceramic coating. It proves that the chemical reactions in the laser cladding process will significantly enhance the coating adhesion.展开更多
To eliminate thermal stress and cracks in the process of laser cladding, a kind of bioceramic coating with gradient compositional design was prepared on the surface of Ti alloy by using wide-band laser cladding. And e...To eliminate thermal stress and cracks in the process of laser cladding, a kind of bioceramic coating with gradient compositional design was prepared on the surface of Ti alloy by using wide-band laser cladding. And effect of Y2O3 content on gradient bioceramic composite coating was studied. The experimental results indicate that adding rare earth can refine grain. Different rare earth contents affect formation of HA and β-TCP in bioceramic coating. When the content of rare earth ranges from 0.4% to 0.6%, the active extent of rare earth in synthesizing HA and β-TCP is the best, which indicates that “monosodium glutamate” effect of rare earth plays a dominant role. However, when rare earth content is up to 0.8%, the amount of synthesizing HA and β-TCP in coating conversely goes down, which demonstrates that rare earth gradually losts its catalysis in manufacturing HA and β-TCP.展开更多
To improve the wear resistance and corrosion resistance of magnesium alloys, a 5 kW continuous wave CO2 laser was used to investigate the laser surface cladding on AZ31 B magnesium alloys with Al-Si/Al2O3-TiO2 composi...To improve the wear resistance and corrosion resistance of magnesium alloys, a 5 kW continuous wave CO2 laser was used to investigate the laser surface cladding on AZ31 B magnesium alloys with Al-Si/Al2O3-TiO2 composite powders. A detailed microstructure, chemical composition, and phase analysis of the composite coatings were studied by scanning electron microscopy （SEM）, energy dispersive spectroscopy （EDS）, and X-ray diffraction （XRD）. The laser cladding shows good metallurgical bonding with the substrate. The composite coatings are composed of Mgl7Al12, Al3Mg2, Mg2Si, Al2O3, and TiO2 phases. Compared to the average microhardness （50HV0.05） of the AZ3 1 B substrate, that of the composite coatings （230HV0.05） is improved significantly. The wear resistances of the surface layers were evaluated in detail. The results demonstrate that the wear resistances of the laser surface-modified samples are considerably improved compared to the substrate. It also show that the composite coatings exhibit better corrosion resistance than that of the substrate in 3.5wt% NaCI solution.展开更多
In order to explore the way to improve the adhesion of the calcium phosphate bioceramic coating to Ti substrate, the CaTiO3 coating was fabricated on Ti substrate by laser cladding （LC） using powders of CaCO3 and Ca...In order to explore the way to improve the adhesion of the calcium phosphate bioceramic coating to Ti substrate, the CaTiO3 coating was fabricated on Ti substrate by laser cladding （LC） using powders of CaCO3 and CaHPO4, and then the composition and microstructure of the coatings were investigated. During LC, CaCO3 can hardly react with Ti, and the coating fabricated using CaCO3 powder is mainly composed of the process of CaO, the decomposition product of CaCO3. Moreover, the coating has a loosened structure and part of it has peeled off from the substrate. CaHPO4 reacts vigorously with Ti, and the coating fabricated using CaHPO4 mainly consists of CaTiO3 which is one of the reaction products between Ti and CaHPO4. Chemical bonding is formed at the interface between coating and substrate, which may enhance the adhesion of the CaTiO3 coating to Ti substrate. Furthermore, CaTiO3 dendrite and eutectic of CaTiO3 and Ca2P2O7 are found on the surface of the coating, implying that a transition can be formed between CaTiO3 and some calcium phosphate bioceramic. So CaTiO3 coating fabricated using CaHPO4 can be a potential candidate to improve the adhesion between calcium phosphate coating and Ti substrate. However, there are also pores and cracks existing in the coating, which may degrade the mechanical properties of the coating.展开更多
Composite coatings made of nano-Y_2O_3/cobalt-based alloy and produced by crosscurrent CO_2 laser on Ni-based superalloy are introduced. Cross-section or surface of the coatings was examined to reveal their microstruc...Composite coatings made of nano-Y_2O_3/cobalt-based alloy and produced by crosscurrent CO_2 laser on Ni-based superalloy are introduced. Cross-section or surface of the coatings was examined to reveal their microstructure using optical microscope, SEM, including EDS microanalysis, TEM and XRD. The results show that some equilibrium or non-equilibrium phases, such as γ-Co, Cr_(23)C_6, Y_2O_3 and ε-Co exist in the coatings. Fine and short dendritic microstructure and columnar to equiaxed transition (CET) occurred by adding nano-Y_2O_3 particles. With the increasing amount of nano-Y_2O_3 (1%, mass fraction), fully equiaxed crystallization appeared. These are caused by nano-Y_2O_3 particles acting as new nucleation site and rapid solidification of the melt. The results also show that inhomogeneous dispersion of nano-Y_2O_3 results in the formation of ε-Co phase in the coatings. The sub-microstructure of the clad is stacking fault. The mechanism of the formation of equiaxed grains is also analyzed.展开更多
A wear resistant （Cr, Fe）7C3/γ-Fe ceramalcomposite coating wasfabricatedon substrate of a 0.45% C carbon steel by plasma transferred arc （PTA） cladding process using the Fe-Cr-C elemental powder blends. The micro...A wear resistant （Cr, Fe）7C3/γ-Fe ceramalcomposite coating wasfabricatedon substrate of a 0.45% C carbon steel by plasma transferred arc （PTA） cladding process using the Fe-Cr-C elemental powder blends. The microstructure, microhardness and dry sliding wear resistance of the coating were evaluated. Results indicate that the plasma transferred arc clad ceramal composite coating has a rapidly solidified microstructure consisting of blocky primary （Cr, Fe）7C3 and the interblocky （ Cr, Fe）7C3/γ-Fe eutectics and is metallurgically bonded to the 0.45%C carbon steel substrate. The ceramal composite coating has high hardness and excellent wear resistance under dry sliding wear test condition.展开更多
A wear-resistant （Cr, Fe）7C3/γ-Fe in situ ceramal composite coating was fabricated on the substrate of 0.45wt%C carbon steel by a plasma-transferred arc cladding process using the Fe-Cr-C elemental powder blends. T...A wear-resistant （Cr, Fe）7C3/γ-Fe in situ ceramal composite coating was fabricated on the substrate of 0.45wt%C carbon steel by a plasma-transferred arc cladding process using the Fe-Cr-C elemental powder blends. The microstructure, microhardness, and dry-sliding wear resistance of the coating were evaluated. The results indicate that the microstructure of the coating, which was composed of （Cr, Fe）7C3 primary phase uniformly distributed in the γ-Fe, and the （Cr, Fe）7C3 eutectic matrix was metallurgically bonded to the 0.45wt%C carbon steel substrate. From substrate to coating, the microstructure of the coating exhibited an evident epitaxial growth character. The coating, indehiscent and tack-free, had high hardness and appropriate gradient. It had excellent wear resistance under the dry sliding wear test condition.展开更多
基金Projects (51101096, 51002093) supported by the National Natural Science Foundation of ChinaProject (1052nm05000) supported by Special Foundation of the Shanghai Science and Technology Commission for Nano-Materials ResearchProject (J51042) supported by Leading Academic Discipline Project of the Shanghai Education Commission, China
文摘A Y2O3 particle enhanced Ni/TiC composite coating was fabricated in-situ on a TC4 Ti alloy by laser surface cladding. The phase component, microstructure, composition distribution and properties of the composite layer were investigated. The composite layer has graded microstructures and compositions, due to the fast melting followed by rapid solidification and cooling during laser cladding. The TiC powders are completely dissolved into the melted layer during melting and segregated as fine dendrites when solidified. The size of TiC dendrites decreases with increasing depth. Y2O3 fine particles distribute in the whole clad layer. The Y2O3 particle enhanced Ni/TiC composite layer has a quite uniform hardness along depth with a maximum value of HV1380, which is 4 times higher than the initial hardness. The wear resistance of the Ti alloy is significantly improved after laser cladding due to the high hardness of the composite coating.
基金Project (59975046) supported by the National Natural Science Foundation of China
文摘Al2O3-13%TiO2 （mass fraction） coatings, prepared by laser cladding on nickel-based alloy, were heated using high frequency induction sources. The coating microstructure and the interface between bond coating and ceramic coating were characterized by SEM, XRD and EDS. The results show that two-layer substructure exists in the ceramic coating： one layer evolving from fully melted region where the sintered grains grow fully; another layer resembling the liquid-phase-sintered structure consisting of three-dimensional net where the melted Al2O3 particles are embedded in the TiO2-rich matrix. The mechanism of the two-layer substructure formation is also explained in terms of the melting and flattening behavior of the powders during laser cladding processing. The spinel compounds NiAl2O4 and acicular compounds Cr2O3 are discovered in the interface between bond coating and ceramic coating. It proves that the chemical reactions in the laser cladding process will significantly enhance the coating adhesion.
基金Project supported by Governor's Foundation of Guizhou Province (2004-07)
文摘To eliminate thermal stress and cracks in the process of laser cladding, a kind of bioceramic coating with gradient compositional design was prepared on the surface of Ti alloy by using wide-band laser cladding. And effect of Y2O3 content on gradient bioceramic composite coating was studied. The experimental results indicate that adding rare earth can refine grain. Different rare earth contents affect formation of HA and β-TCP in bioceramic coating. When the content of rare earth ranges from 0.4% to 0.6%, the active extent of rare earth in synthesizing HA and β-TCP is the best, which indicates that “monosodium glutamate” effect of rare earth plays a dominant role. However, when rare earth content is up to 0.8%, the amount of synthesizing HA and β-TCP in coating conversely goes down, which demonstrates that rare earth gradually losts its catalysis in manufacturing HA and β-TCP.
基金Funded by the national Natural Science Foundation of China (No. 51075293)the Foundation for Development of Science and Technology of Taiyuan University of Technology,China(No.K201014)
文摘To improve the wear resistance and corrosion resistance of magnesium alloys, a 5 kW continuous wave CO2 laser was used to investigate the laser surface cladding on AZ31 B magnesium alloys with Al-Si/Al2O3-TiO2 composite powders. A detailed microstructure, chemical composition, and phase analysis of the composite coatings were studied by scanning electron microscopy （SEM）, energy dispersive spectroscopy （EDS）, and X-ray diffraction （XRD）. The laser cladding shows good metallurgical bonding with the substrate. The composite coatings are composed of Mgl7Al12, Al3Mg2, Mg2Si, Al2O3, and TiO2 phases. Compared to the average microhardness （50HV0.05） of the AZ3 1 B substrate, that of the composite coatings （230HV0.05） is improved significantly. The wear resistances of the surface layers were evaluated in detail. The results demonstrate that the wear resistances of the laser surface-modified samples are considerably improved compared to the substrate. It also show that the composite coatings exhibit better corrosion resistance than that of the substrate in 3.5wt% NaCI solution.
基金Funded by the National Natural Science Foundation of China (50971102)the National Basic Research Program ("973" Program) of China(2007CB613805)the Programme of Introducing Talents of Discipline to Universities (08040)
文摘In order to explore the way to improve the adhesion of the calcium phosphate bioceramic coating to Ti substrate, the CaTiO3 coating was fabricated on Ti substrate by laser cladding （LC） using powders of CaCO3 and CaHPO4, and then the composition and microstructure of the coatings were investigated. During LC, CaCO3 can hardly react with Ti, and the coating fabricated using CaCO3 powder is mainly composed of the process of CaO, the decomposition product of CaCO3. Moreover, the coating has a loosened structure and part of it has peeled off from the substrate. CaHPO4 reacts vigorously with Ti, and the coating fabricated using CaHPO4 mainly consists of CaTiO3 which is one of the reaction products between Ti and CaHPO4. Chemical bonding is formed at the interface between coating and substrate, which may enhance the adhesion of the CaTiO3 coating to Ti substrate. Furthermore, CaTiO3 dendrite and eutectic of CaTiO3 and Ca2P2O7 are found on the surface of the coating, implying that a transition can be formed between CaTiO3 and some calcium phosphate bioceramic. So CaTiO3 coating fabricated using CaHPO4 can be a potential candidate to improve the adhesion between calcium phosphate coating and Ti substrate. However, there are also pores and cracks existing in the coating, which may degrade the mechanical properties of the coating.
文摘Composite coatings made of nano-Y_2O_3/cobalt-based alloy and produced by crosscurrent CO_2 laser on Ni-based superalloy are introduced. Cross-section or surface of the coatings was examined to reveal their microstructure using optical microscope, SEM, including EDS microanalysis, TEM and XRD. The results show that some equilibrium or non-equilibrium phases, such as γ-Co, Cr_(23)C_6, Y_2O_3 and ε-Co exist in the coatings. Fine and short dendritic microstructure and columnar to equiaxed transition (CET) occurred by adding nano-Y_2O_3 particles. With the increasing amount of nano-Y_2O_3 (1%, mass fraction), fully equiaxed crystallization appeared. These are caused by nano-Y_2O_3 particles acting as new nucleation site and rapid solidification of the melt. The results also show that inhomogeneous dispersion of nano-Y_2O_3 results in the formation of ε-Co phase in the coatings. The sub-microstructure of the clad is stacking fault. The mechanism of the formation of equiaxed grains is also analyzed.
文摘A wear resistant （Cr, Fe）7C3/γ-Fe ceramalcomposite coating wasfabricatedon substrate of a 0.45% C carbon steel by plasma transferred arc （PTA） cladding process using the Fe-Cr-C elemental powder blends. The microstructure, microhardness and dry sliding wear resistance of the coating were evaluated. Results indicate that the plasma transferred arc clad ceramal composite coating has a rapidly solidified microstructure consisting of blocky primary （Cr, Fe）7C3 and the interblocky （ Cr, Fe）7C3/γ-Fe eutectics and is metallurgically bonded to the 0.45%C carbon steel substrate. The ceramal composite coating has high hardness and excellent wear resistance under dry sliding wear test condition.
文摘A wear-resistant （Cr, Fe）7C3/γ-Fe in situ ceramal composite coating was fabricated on the substrate of 0.45wt%C carbon steel by a plasma-transferred arc cladding process using the Fe-Cr-C elemental powder blends. The microstructure, microhardness, and dry-sliding wear resistance of the coating were evaluated. The results indicate that the microstructure of the coating, which was composed of （Cr, Fe）7C3 primary phase uniformly distributed in the γ-Fe, and the （Cr, Fe）7C3 eutectic matrix was metallurgically bonded to the 0.45wt%C carbon steel substrate. From substrate to coating, the microstructure of the coating exhibited an evident epitaxial growth character. The coating, indehiscent and tack-free, had high hardness and appropriate gradient. It had excellent wear resistance under the dry sliding wear test condition.
