Image processing based three-dimensional model reconstruction for cross-platform numerical simulation

Numerical simulation is the most powerful computational and analysis tool for a large variety of engineering and physical problems.For a complex problem relating to multi-field,multi-process and multi-scale,different computing tools have to be developed so as to solve particular fields at different scales and for different processes.Therefore,the integration of different types of software is inevitable.However,it is difficult to perform the transfer of the meshes and simulated results among software packages because of the lack of shared data formats or encrypted data formats.An image processing based method for three-dimensional model reconstruction for numerical simulation was proposed,which presents a solution to the integration problem by a series of slice or projection images obtained by the post-processing modules of the numerical simulation software.By means of mapping image pixels to meshes of either finite difference or finite element models,the geometry contour can be extracted to export the stereolithography model.The values of results,represented by color,can be deduced and assigned to the meshes.All the models with data can be directly or indirectly integrated into other software as a continued or new numerical simulation.The three-dimensional reconstruction method has been validated in numerical simulation of castings and case studies were provided in this study.

Numerical Simulation of Injection Molding Cooling Process Based on 3D Surface Model

The design of the cooling system of injection molds directly affects both productivity and the quality of the final part. Using the cooling process CAE system to instruct the mold design, the efficiency and quality of design can be improved greatly. At the same time, it is helpful to confirm the cooling system structure and optimize the process conditions. In this paper, the 3D surface model of mold cavity is used to replace the middle-plane model in the simulation by Boundary Element Method, which break the bottleneck of the application of the injection molding simulation softwares base on the middle-plane model. With the improvements of this paper, a practical and commercial simulation software of injection molding cooling process named as HsCAE3D6.0 is developed.

Research on the Three-dimensional Modeling and Optimization of a Virtual Tower Crane Based on 3DS Max, Solidworks and EON Professional

Three-dimensional modeling of virtual hoisting machinery is the critical works to structure the system of virtual construction, and the foundation to realize intelligent and interactive virtual hoisting. Aimed at enhancing the requests of image quality and stability of the virtual construction scene, taking a tower crane for example. We studied the technology of three-dimensional modeling and optimization of a virtual tower crane, and a method named two-stage model optimization was put forward. This depended on the modeling stage using Solidworks and 3DS Max and the performance optimization stage in EON. The practice of software development indicates that the proposed methods of three-dimensional modeling and optimization could satisfy the performance request of virtual construction system and be popularized to other virtual system.

Quasi-3D Numerical Simulation of Tidal Hydrodynamic Field

Based on the 2D horizontal plane numerical model, a quasi-3D numerical model is established for coastal regions of shallow water. The characteristics of this model are that the velocity profiles;can be obtained at the same time when the equations of the value of difference between the horizontal current velocity and its depth-averaged velocity in the vertical direction are solved and the results obtained are consistent with the results of the 2D, model. The circulating flow in the rectangular area induced by wind is simulated and applied to the tidal flow field of the radial sandbanks in the South Yellow Sea. The computational results from this quasi-3D model are in good agreement with analytical results and observed data. The solution of the finite difference equations has been found to be stable, and the model is simple, effective and practical.

Temperature Distributions in Single Cell of Polymer Electrolyte Fuel Cell Simulated by an 1D Multi-plate Heat-Transfer Model and a 3D Numerical Simulation Model

The purpose of this study is to verify an 1D multi-plate heat-transfer model estimating the temperature distribution on the interface between polymer electrolyte membrane and catalyst layer at cathode in single cell of polymer electrolyte fuel cell, which is named as reaction surface in this study, with a 3D numerical simulation model solving many governing equations on the coupling phenomena in the cell. The results from both models/simulations agreed well. The effects of initial operation temperature, flow rate, and relative humidity of supply gas on temperature distribution on the reaction surface were also investigated. It was found in both 1D and 3D simulations that, the temperature rise （i.e., Treact-Tini） of the reaction surface from initial operation temperature at 70℃ was higher than that at 80℃ irrespective of flow rate of supply gas. The effect of relative humidity of supply gas on Treact- Tini near the inlet of the cell was small. Compared to the previous studies conducted under the similar operation conditions, the Treact - Tini calculated by 1D multi-plate heat-transfer model in this study as well as numerical simulation using 3D model was reasonable.

3ds max及其在包装设计中的应用

介绍了3ds m ax的功能特征、设计程序、建模、贴图、渲染以及在包装设计中的应用意义。

Numerical simulation of 3D-microstructures in solidification processes based on the CAFE method

It was analyzed that the finite element-cellular automaton （CAFE） method was used to simulate 3D-microstructures in solidification processes. Based on this method, the 3D-microstructure of 9SMn28 free-cutting steel was simulated in solidification processes and the simulation results are consistent with the experimental ones. In addition, the effects of Gaussian distribution parameters were also studied. The simulation results show that the higher the mean undercooling, the larger the columnar dendrite zones, and the larger the maximum nucleation density, the smaller the size of grains. The larger the standard deviation, the less the number of minimum grains is. However, the uniformity degree decreases first, and then increases gradually.

3Ds Max与VRML在机械产品虚拟设计中的应用

虚拟设计是数字化建模与仿真技术的综合应用,在机械产品真实制造出来以前,通过数字化虚拟模型来模拟和预测产品在特定环境中的工作状况,通过运动和动力学仿真分析,发现设计中的缺陷,尽早修改设计方案。文章详细论述了利用3Ds Max建立产品数字化虚拟模型和通过VRML编写脚本程序实现产品基于网络的交互式运动和动力仿真分析的方法。运用该方法成功地构建了基于网络的齿轮减速器动态仿真系统。

基于3DS MAX和OpenGL的遥操作机器人图形建模

以MOTOMAN-SV3X机器人为原型,针对遥操作虚拟预测环境建模的需要,首先将机器人进行分解,在3DS MAX中建立各个局部几何模型,然后在Visual C++6.0环境下读取模型参数,借助OpenGL图形库建立机器人及其工作环境的几何模型,并建立机器人运动的层次关系,实现虚拟从机器人的平滑运动显示。最后,成功完成了虚拟环境中物体抓取的仿真实验。该方法将3DS MAX的强大功能与OpenGL的灵活交互相结合,满足了虚拟预测环境建模的形象和逼真的要求,缩短了开发周期,同时具有良好的人机交互功能。

NUMERICAL SIMULATION OF 3-D TURBULENT FLOWS OVER DREDGED TRENCHES

A 3- D free surface flow in open channels based on the Reynolds equations with the k-ε turbulence closure model is presented in this paper. Insted of the 'rigid lid' approximation, the solution of the free surface equation is implemented in the velocity-pressure iterative procedure on the basis of the conventional SIMPLE method. This model was used to compute the flow in rectangular channels with trenches dredged across the bottom. The velocity, eddy viscosity coefficient, turbulent shear stress, turbulent kinetic energy and elevation of the free surface can be obtained. The computed results are in good agreement with previous experimental data.

2D Coupled 3D:A New Numerical Model for Dual - Structured - Aquifer System

This paper points out that a successful numerical simulation is to construct a correct conceptional model which is very dose to the natural condition. A new model, two dimensional coupled three dimensional model (2D -3D ) is presented in the Present paper,which is the most suitable one for the dual - structured - aquifer system. An example of Wenyinghu area is shown.By using the 2D-3D model, a satisfied result of the simulated area is achieved.

3ds max在台阶爆破计算机模拟中的应用

利用弹道理论,建立台阶爆破的抛掷初速度和抛掷角度的数学计算模型,初步预测了台阶爆破的爆堆形态,并且利用计算机三维动画制作软件3ds max对整个爆破过程和爆堆形态进行了模拟。

基于OpenGL和3DS MAX的微机主板结构漫游的实现

文中描述了基于OpenGL和3DS MAX的微机主板结构漫游的实现过程,阐述如何将主板高度仿真、将主板上各个部件显示出来以及如何实现主板部件的漫游功能。利用3DS MAX仿真度高、可移植性强等特点,以华硕AT3N7A-I为原型建立了主板上包括CPU风扇、内存条、PCI、各种接口等部件的三维模型,再利用3DS MAX强大的输出功能,将主板模型转化成.3ds格式输出。对于模型在显示屏的显示是利用OpenGL技术调用.3ds格式模型实现主板整体的显示。通过调用OpenGL的摄像函数实现主板部件的漫游功能。

3D simulation of image-defined complex internal features using the numerical manifold method

The numerical simulation of internal features,such as inclusions and voids,is important to analyze their impact on the performance of composite materials.However,the complex geometries of internal features and the induced continuous-discontinuous(C-D)deformation fields are challenges to their numerical simulation.In this study,a 3D approach using a simple mesh to simulate irregular internal geometries is developed for the first time.With the help of a developed voxel crack model,image models that are efficient when recording complex geometries are directly imported into the simulation.Surface reconstructions,which are usually labor-intensive,are excluded from this approach.Moreover,using image models as the geometric input,image processing techniques are applied to detect material interfaces and develop contact pairs.Then,the C-D deformations of the complex internal features are directly calculated based on the numerical manifold method.The accuracy and convergence of the developed3D approach are examined based on multiple benchmarks.Successful 3D C-D simulation of sandstones with naturally formed complex microfeatures demonstrates the capability of the developed approach.

Sensitivity of Lagrangian Particle Tracking Based on a 3D Numerical Model

The aim of the paper is to investigate in detail the sensitivity of particles displacement based on method of Lagrangian particle tracking in combination with a 3D Eulerian numerical model that was developed by the first author, namely FSUM. The characteristic parameters used for this research include the possibilities of random movement, settling velocity of solid particle, horizontal and vertical diffusion coefficients and condition of particle fixed with a constant distance under water surface. The first part is on the fluid flow model. It includes 3D Navier-Stokes equations together with the initial and boundary conditions that were numerically solved with the finite difference method and coded with FORTRAN 90/95 using parallel technique with OpenMP. A semi-Lagrangian treatment of the advective terms was used. The second part is related to Lagrangian particle tracking model and was solved with the fourth Runge-Kutta method. Model was applied for Strait of Johor and has been calibrated by using measured data on water level and velocity at one station. Eight cases of simulations with many different options were carried out. Through computed cases it shows that random term and settling velocity are very important factors for the behavior of particle trajectory. Although the random diffusion is minor in comparison with flow velocity, but it can rearrange the initial distribution of particles then the cluster of particles become more dispersive during the process of movement. In addition, introducing settling velocity of particle makes a big change on the trajectory of particle that becomes more suitable to sediment transport. The study gave a comprehensive picture on particle movement. The model also showed its possibilities of multiform applications in simulation and prediction for the different problems in practice.

Comparison of Fully 3-D,Simplified 3-D and 2-D Numerical Simulations on a Circulating Fluidized Bed Boiler

Based on the fully three-dimensional(3-D)and two-dimensional(2-D)comprehensive CFD(Computational Fluid Dynamics)combustion models for a circulating fluidized bed boiler,a simplified 3-D computational domain considering the corrections of furnace side wall openings is proposed.It aims to compensate for the deficiencies of the large amount of computation in the fully 3-D model and improve the air and gas flow treatments at the openings in the simplified 2-D model.Three different computational domains,named as the fully 3-D model,simplified 3-D model and 2-D model,were implemented to perform a comparative CFD analysis in an ultra-supercritical circulating fluidized bed boiler including the hydrodynamics,penetration depth of secondary air,temperature and species distribution.The simulation results computed by the simplified3-D model yield better agreement with the fully 3-D simulation results than those of the 2-D model.The simplified 3-D model is recommended as an alternative computational domain for the conventional 2-D model in the numerical simulation of large-scale circulating fluidized bed boiler.

Coupled 3D discrete-continuum numerical modeling of pile penetration in sand

A coupled discrete-continuum simulation incorporating a 3D aspect and non-circular particles was performed to analyze soil-pile interactions during pile penetration in sand.A self-developed non-circular particle numerical simulation program was used which considered sand near the pile as interacted particles using a discrete element method;the sand away from the pile was simulated as a continuous medium exhibiting linear elastic behaviors.The domain analyzed was divided into two zones.Contact forces at the interface between the two zones were obtained from a discrete zone and applied to the continuum boundaries as nodal forces,while the interface velocities were obtained from the continuum zone and applied to the discrete boundaries.We show that the coupled discrete-continuum simulation can give a microscopic description of the pile penetration process without losing the discrete nature of the zone concerned,and may significantly improve computational efficiency.

A HYDRODYNAMIC LARGE-EDDY SIMULATION-MODEL USING DIRECTIONAL EDDY VISCOSITY METHOD IN VERTICAL DIRECTION

A non-linear turbulent hydrodynamic model was proposed by Zhan and Li (1993) using the large eddy simulation approach and directional eddy viscosity method. The model is simplified in this paper and is applied to the problem of a side discharge into open-channel flow,where a recirculation zone develops downstream of the discharge. The numerical results are compared with experimental results (Strazisar and Prahl (1973) and Mikhail, Chu, and Savage (1975)) and previous numerical results obtained using a k-model (McGuirk and Rodi, 1978). The agreement is good.

A SIMPLIFIED NUMERICAL MODEL OF 3-D GROUNDWATER AND SOLUTE TRANSPORT AT LARGE SCALE AREA

A simplified numerical model of groundwater and solute transport is developed. At large scale area there exists a big spatial scale difference between horizontal and vertical length scales. In the resultant model, the seepage region is particularly divided into several virtual layers along the z direction and vertical 1-D columns covering x-y 2-D area according to stratum properties. The numerical algorithm is replacing the full 3-D water and mass balance analysis as the 2-D Galerkin finite element method in x- and y-directions and 1-D finite differential approach in the z direction. The reasonable method of giving minimum thickness is successfully used to handle transient change of water table, drying cells and problem of rewetting. The solution of the simplified model is preconditioned conjugate gradient and ORTHOMIN method. The validity of the developed 3-D groundwater model is tested with the typical pumping and backwater scenarios. Results of water balance of the computed example reveal the model computation reliability. Based on a representative 3-D pollution case, the solute transport module is tested against computing results using the MT3DMS. The capability and high efficiency to predict non-stationary situations of free groundwater surface and solute plume in regional scale problem is quantitatively investigated. It is shown that the proposed model is computationally effective.