AA5454-O aluminum alloy plates with the thicknesses of 1.4 and 1.0 mm were friction-spot-joined (FSJed).The plunge speed of the joining tool was changed in a range of 100 500 mm/min under a constant rotation speed of ...AA5454-O aluminum alloy plates with the thicknesses of 1.4 and 1.0 mm were friction-spot-joined (FSJed).The plunge speed of the joining tool was changed in a range of 100 500 mm/min under a constant rotation speed of 500 r/min.The plunge depth was ranged from 1.6 mm to 2.2 mm.The tool plunge speed did not make a remarkable effect on the surface appearance and macro-structure of the FSJed zone.The average hardness of the FSJed zone was greater than or equal to that of the base metal.However,there was no remarkable tendency in the average hardness change of the FSJed zone in spite of the variation in the tool plunge speed and tool plunge depth.The increase of the tool plunge depth resulted in the increase of the tensile shear load.However,the change of the tool plunge speed did not lead to the remarkable variation in the tensile shear load of the FSJed plates.It was noteworthy that the FSJed plate exhibited the highest tensile shear load of about 4.0 kN.展开更多
A recrystallization model for hot rolling of 5182 aluminum alloy was presented by means of the fractional softening during double interval deformation. It is found that the recrystallization rate depends on strain rat...A recrystallization model for hot rolling of 5182 aluminum alloy was presented by means of the fractional softening during double interval deformation. It is found that the recrystallization rate depends on strain rate more sensitively than deformation temperature, and the time for full recrystallization is very short as strain rate is greater than 1?s -1 . Using the recrystallization—time—temperature curves, the desirable hot rolled microstructure can be obtained by controlling the rolling speed, temperature and cooling rate before cooling during the last pass in reversing mill.[展开更多
Friction stir butt welding (FSW) between A5052-O aluminum alloy plates with a thickness of 2 mm was performed.The rotation speeds of the welding tool were 2000 and 3000 r/min,respectively.The traverse speed was ranged...Friction stir butt welding (FSW) between A5052-O aluminum alloy plates with a thickness of 2 mm was performed.The rotation speeds of the welding tool were 2000 and 3000 r/min,respectively.The traverse speed was ranged from 100 mm/min to 900 mm/min.The defect-free welds with the very smooth surface morphology were successfully obtained,except for at the welding condition of 3000 r/min and 100 mm/min.The onion ring structure was observed in the friction-stir-welded zone (SZ) at the condition of 2000 r/min and 100 mm/min.For all the welding conditions,the grain size of the SZ was smaller than that of the base metal,and was decreased with the decrease of the tool rotation speed and with the increase of the tool traverse speed.The stir zone exhibited higher average hardness than the base metal.The decrease of the tool rotation speed and the increase of the tool traverse speed resulted in the increase in the average hardness of the SZ.The tensile strength of the FSWed plates was similar to that of the base metal,except for at the welding condition of 3000 r/min and 100 mm/min.The total elongation of the FSWed plates was lower than that of the base metal.展开更多
AA5454-O aluminum alloy plates with thicknesses of 1.4 and 1.0 mm were friction-stir-lap-welded (FSLWed).The influences of the tool plunge depth and welding distance on surface appearance,macrostructure and mechanical...AA5454-O aluminum alloy plates with thicknesses of 1.4 and 1.0 mm were friction-stir-lap-welded (FSLWed).The influences of the tool plunge depth and welding distance on surface appearance,macrostructure and mechanical properties of the FSLWed plates were experimentally investigated.The tensile shear load of the FSLWed plates was compared with that of the adhesive-bonded plates.Defect-free FSLWed zones were successfully obtained in all the tool plunge depths and the welding distances.The FSLWed zones exhibited the relatively smooth surface morphologies.Under all the FSLWed conditions,the FSLWed zone exhibited higher average hardness than the base metal.In addition,the upper plate exhibited a higher average hardness than the lower plate,although there was no special tendency in spite of the change in the tool plunge depth and the welding distance.The maximum tensile shear load of the FSLWed plates was much higher than that of the adhesive-bonded aluminum alloy plate.Especially,under the FSLW condition of the plunge depth of 1.8 mm and the welding distance of 40 mm,the tensile shear load of the FSLWed plate reached a level about 41% greater than that of the adhesive-bonded aluminum alloy plate.In addition,the maximum tensile shear load of the FSLWed plate was increased with the increase of the welding distance.展开更多
Numerical simulation on microstructural evolution during multipass hot rolling of aluminum alloys was performed by using DEFORM TM software and incorporating Zener Hollomon parameter Z . The distributions of equivalen...Numerical simulation on microstructural evolution during multipass hot rolling of aluminum alloys was performed by using DEFORM TM software and incorporating Zener Hollomon parameter Z . The distributions of equivalent stress, equivalent strain, equivalent strain rate and temperature, as well as the distribution of recrystallization fraction through the thickness of deformed specimen during multipass hot rolling of 5182 aluminum alloy, were all calculated. The results agree well with the metallographic examination of the deformed specimen on Gleeble 1500. [展开更多
Hot-compression of aluminum alloy 5182 was carried out on a Gleeble-1500 thermo-simulator at deformation temperatureranging from 350 °C to 500 °C and at strain rate from 0.01 s 1to 10 s 1with strain range fr...Hot-compression of aluminum alloy 5182 was carried out on a Gleeble-1500 thermo-simulator at deformation temperatureranging from 350 °C to 500 °C and at strain rate from 0.01 s 1to 10 s 1with strain range from 0.7 to 1.9. The microstructures andmacro-textures evolution under different conditions were investigated by polarized optical microscopy and X-ray diffraction analysis,respectively. The basic trend is that the hot-compression stress increases with the decrease of temperature and increase of strain rate,which is revealed and elucidated in terms of Zener-Hollomon parameter in the hyperbolic sine equation with the hot-deformationactivation energy of 143.5 kJ/mol. An empirical constitutive equation is proposed to predict the hot-deformation behavior underdifferent conditions. As deformation temperature increases up to 400 °C, at strain rate over 1 s 1, dynamic recrystallization (DRX)occurs. Cube orientation {100} 001 is detected in the recrystallized sample after hot-compression.展开更多
基金financially supported by the Ministry of Education,Science Technology(MEST)and National Research Foundation of Korea(NRF)through the Human Resource Training Project for Regional Innovationby the development program of local science park funded by the ULSAN Metropolitan City and the Ministry of Education,Science and Technology(MEST)
文摘AA5454-O aluminum alloy plates with the thicknesses of 1.4 and 1.0 mm were friction-spot-joined (FSJed).The plunge speed of the joining tool was changed in a range of 100 500 mm/min under a constant rotation speed of 500 r/min.The plunge depth was ranged from 1.6 mm to 2.2 mm.The tool plunge speed did not make a remarkable effect on the surface appearance and macro-structure of the FSJed zone.The average hardness of the FSJed zone was greater than or equal to that of the base metal.However,there was no remarkable tendency in the average hardness change of the FSJed zone in spite of the variation in the tool plunge speed and tool plunge depth.The increase of the tool plunge depth resulted in the increase of the tensile shear load.However,the change of the tool plunge speed did not lead to the remarkable variation in the tensile shear load of the FSJed plates.It was noteworthy that the FSJed plate exhibited the highest tensile shear load of about 4.0 kN.
文摘A recrystallization model for hot rolling of 5182 aluminum alloy was presented by means of the fractional softening during double interval deformation. It is found that the recrystallization rate depends on strain rate more sensitively than deformation temperature, and the time for full recrystallization is very short as strain rate is greater than 1?s -1 . Using the recrystallization—time—temperature curves, the desirable hot rolled microstructure can be obtained by controlling the rolling speed, temperature and cooling rate before cooling during the last pass in reversing mill.[
基金financially supported by the Ministry of Education,Science Technology(MEST)and National Research Foundation of Korea(NRF)through the Human Resource Training Project for Regional Innovationby the development program of local science park funded by the ULSAN Metropolitan City and the Ministry of Education,Science and Technology(MEST)
文摘Friction stir butt welding (FSW) between A5052-O aluminum alloy plates with a thickness of 2 mm was performed.The rotation speeds of the welding tool were 2000 and 3000 r/min,respectively.The traverse speed was ranged from 100 mm/min to 900 mm/min.The defect-free welds with the very smooth surface morphology were successfully obtained,except for at the welding condition of 3000 r/min and 100 mm/min.The onion ring structure was observed in the friction-stir-welded zone (SZ) at the condition of 2000 r/min and 100 mm/min.For all the welding conditions,the grain size of the SZ was smaller than that of the base metal,and was decreased with the decrease of the tool rotation speed and with the increase of the tool traverse speed.The stir zone exhibited higher average hardness than the base metal.The decrease of the tool rotation speed and the increase of the tool traverse speed resulted in the increase in the average hardness of the SZ.The tensile strength of the FSWed plates was similar to that of the base metal,except for at the welding condition of 3000 r/min and 100 mm/min.The total elongation of the FSWed plates was lower than that of the base metal.
基金financially supported by the Ministry of Education,Science Technology(MEST)and National Research Foundation of Korea(NRF)through the Human Resource Training Project for Regional Innovationby the development program of local science park funded by the ULSAN Metropolitan City and the MEST(Ministry of Education,Science and Technology)
文摘AA5454-O aluminum alloy plates with thicknesses of 1.4 and 1.0 mm were friction-stir-lap-welded (FSLWed).The influences of the tool plunge depth and welding distance on surface appearance,macrostructure and mechanical properties of the FSLWed plates were experimentally investigated.The tensile shear load of the FSLWed plates was compared with that of the adhesive-bonded plates.Defect-free FSLWed zones were successfully obtained in all the tool plunge depths and the welding distances.The FSLWed zones exhibited the relatively smooth surface morphologies.Under all the FSLWed conditions,the FSLWed zone exhibited higher average hardness than the base metal.In addition,the upper plate exhibited a higher average hardness than the lower plate,although there was no special tendency in spite of the change in the tool plunge depth and the welding distance.The maximum tensile shear load of the FSLWed plates was much higher than that of the adhesive-bonded aluminum alloy plate.Especially,under the FSLW condition of the plunge depth of 1.8 mm and the welding distance of 40 mm,the tensile shear load of the FSLWed plate reached a level about 41% greater than that of the adhesive-bonded aluminum alloy plate.In addition,the maximum tensile shear load of the FSLWed plate was increased with the increase of the welding distance.
文摘Numerical simulation on microstructural evolution during multipass hot rolling of aluminum alloys was performed by using DEFORM TM software and incorporating Zener Hollomon parameter Z . The distributions of equivalent stress, equivalent strain, equivalent strain rate and temperature, as well as the distribution of recrystallization fraction through the thickness of deformed specimen during multipass hot rolling of 5182 aluminum alloy, were all calculated. The results agree well with the metallographic examination of the deformed specimen on Gleeble 1500. [
基金Project(50905188) supported by the National Natural Science FoundationProject(2012CB619500) supported by Key Basic Research Program of China
文摘Hot-compression of aluminum alloy 5182 was carried out on a Gleeble-1500 thermo-simulator at deformation temperatureranging from 350 °C to 500 °C and at strain rate from 0.01 s 1to 10 s 1with strain range from 0.7 to 1.9. The microstructures andmacro-textures evolution under different conditions were investigated by polarized optical microscopy and X-ray diffraction analysis,respectively. The basic trend is that the hot-compression stress increases with the decrease of temperature and increase of strain rate,which is revealed and elucidated in terms of Zener-Hollomon parameter in the hyperbolic sine equation with the hot-deformationactivation energy of 143.5 kJ/mol. An empirical constitutive equation is proposed to predict the hot-deformation behavior underdifferent conditions. As deformation temperature increases up to 400 °C, at strain rate over 1 s 1, dynamic recrystallization (DRX)occurs. Cube orientation {100} 001 is detected in the recrystallized sample after hot-compression.