Based on theories of heat transfer, physical metallurgy and hydro-mechanical, in order to analyze the effect of welding parameters on species and distribution of reinforcing phases visually and legibly,finite element ...Based on theories of heat transfer, physical metallurgy and hydro-mechanical, in order to analyze the effect of welding parameters on species and distribution of reinforcing phases visually and legibly,finite element software ANSYS was used to simulate transient temperature field for SiCp/AI in ＂in-situ＂ weld-alloying/plasma arc welding. The results show that the calculated results approximately agreed with the experimental measured results. So the model is basically correct and credible., Based on the numerical solutions and experimental results, effect of temperature field in different welding process parameters（welding current, welding velocity） on species and distribution of reinforcing phases is analyzed. The results show that adjusting and optimizing temperature field appropriately is an effective method to obtain welded joint with better microstructure and property.展开更多
Cold metal transfer （CMT） welding of nickel-coated Q235 steel studs with 606l Al alloy was carried out using ER4043 as filler metal. The welding process was stable, and appearance of weld formed well without surface...Cold metal transfer （CMT） welding of nickel-coated Q235 steel studs with 606l Al alloy was carried out using ER4043 as filler metal. The welding process was stable, and appearance of weld formed well without surface defect under the parameters of welding current 121 A, welding voltage 15.4 V and welding speed 6 r/min. The microstructure of fiUer metal was analyzed by means of scanning electron microscopy. The filler metal and 6061 Al alloy were fused to form fusion welding interface, the fusion zone had a good bonding without any micro defect. The steel stud did not melt and brazing interface was formed between the filler metal and steel stud. Two different reaction layers existed in the brazing interface, the Fe2Al5 layer about 10 -12 p^m formed near the steel stud side, and the other layer was mainly composed of FeAl3. Nickel-rich zone was formed in the root toe area of the fillet weld, which was mainly composed of Al3Ni2. The tensile tests showed that the maximum shearing strength of the joints was 129 MPa. The joint was brittle fractured in the intermetallic compound layer where plenty of FeAl3 were distributed continuously.展开更多
基金The research was supported by the National Natural Science Foundation of China(50475126) the province graduate student innovation plan of Jiangsu(xm04-27).
文摘Based on theories of heat transfer, physical metallurgy and hydro-mechanical, in order to analyze the effect of welding parameters on species and distribution of reinforcing phases visually and legibly,finite element software ANSYS was used to simulate transient temperature field for SiCp/AI in ＂in-situ＂ weld-alloying/plasma arc welding. The results show that the calculated results approximately agreed with the experimental measured results. So the model is basically correct and credible., Based on the numerical solutions and experimental results, effect of temperature field in different welding process parameters（welding current, welding velocity） on species and distribution of reinforcing phases is analyzed. The results show that adjusting and optimizing temperature field appropriately is an effective method to obtain welded joint with better microstructure and property.
基金supported by the Natural Science Foundation of Jiangsu Province(No.BK20131261)
文摘Cold metal transfer （CMT） welding of nickel-coated Q235 steel studs with 606l Al alloy was carried out using ER4043 as filler metal. The welding process was stable, and appearance of weld formed well without surface defect under the parameters of welding current 121 A, welding voltage 15.4 V and welding speed 6 r/min. The microstructure of fiUer metal was analyzed by means of scanning electron microscopy. The filler metal and 6061 Al alloy were fused to form fusion welding interface, the fusion zone had a good bonding without any micro defect. The steel stud did not melt and brazing interface was formed between the filler metal and steel stud. Two different reaction layers existed in the brazing interface, the Fe2Al5 layer about 10 -12 p^m formed near the steel stud side, and the other layer was mainly composed of FeAl3. Nickel-rich zone was formed in the root toe area of the fillet weld, which was mainly composed of Al3Ni2. The tensile tests showed that the maximum shearing strength of the joints was 129 MPa. The joint was brittle fractured in the intermetallic compound layer where plenty of FeAl3 were distributed continuously.
