Characterization of Different Surface States and Its Effects on the Oxidation Behaviours of Alloy 690TT

Alloy 690TT samples with four kinds of surface states were prepared： 1） ground to 400 grit; 2） ground to 1500 grit; 3） mechanically polished （MP） and 4） electro-polished （EP）. The surface morphologies and the surface skin layers＇ microstructures of these samples were characterized systematically using various methods and the effects of surface states on the oxidation behaviours of Alloy 690TT were also discussed. The results showed that surface roughness and micro-hardness decreased gradually from the ground to EP surfaces. The grains in the near-surface layers of the ground and MP surfaces had been refined and the residual strains were also very high. The dislocations on the ground surfaces were mainly parallel dislocation lines. The thickness of the superficial cold-worked layers decreased gradually from the ground surfaces to polished surfaces. The oxide morphologies and oxidation rate depended greatly on the surface states of samples. Cold-working by grinding treatments could benefit the outward diffusion of metallic atoms and the nucleation of surface oxides and then accelerate the growth of surface oxide films.

Analysis of Surface Oxide Films Formed in Hydrogenated Primary Water on Alloy 690TT Samples With Different Surface States

Oxidation of Alloy 690 TT samples either manually ground to 400 and 1500 grit, mechanically polished, or electropolished was performed in a solution of 1500 10 6B and 2.3 10 6Li with 2.5 10 6dissolved H2, at 325℃ and 15.6 MPa for 60 days. The oxide films grown on samples with different surface states were analyzed using various techniques. Results show that a triple-layered structure was formed after immersion： an outermost layer with large scattered oxide particles rich in Fe and Ni, an intermediate layer with small compact oxide particles rich in Cr and Fe for the ground surfaces and loose needle-like oxides rich in Ni for the polished surfaces, and an inner layer with continuous Cr-rich oxides. The surface state was found to affect not only the surface morphology, but also the corrosion rate. Grinding accelerated the growth of protective oxide films such that the ground samples showed a lower oxidation rate than the polished ones.Samples of ground Alloy 690 TT showed superior resistance to intergranular attack（IGA）.

Effects of Surface State and Applied Stress on Stress Corrosion Cracking of Alloy 690TT in Lead-containing Caustic Solution

The effects of surface state and applied stress on the stress corrosion cracking （SCC） behaviors of thermally treated （TT） Alloy 690 in 10 wt% NaOH solution with 100 mg/L litharge at 330 ℃ were investigated using C-ring samples with four kinds of surface states and two different stress levels. Sample outer surfaces of the first three kinds were ground to 400 grit （ground）, shot-peened （SP） and electro-polished （EP） and the last one was used as the as-received state. Two samples of every kind were stressed to 100% and 200% yield stress of Alloy 690TT, respectively. The results showed that the oxide film consisted of three layers whereas continuous layer rich in Cr was not found. The poor adhesive ability indicated that the oxide film could not protect the matrix from further corrosion. Lead was found in the oxide film and the oxides at the crack paths and accelerated the dissolution of thermodynamically unstable Cr in these locations and also in the matrix. The crack initiation and propagation on Alloy 690TT were effectively retarded by SP and EP treatments but were enhanced by grinding treatment, compared with the cracks on the as-received surface. The cracking severity was also enhanced by increasing the externally applied stress. The accelerated dissolution of Cr and the local tensile stress concentration in the near-surface layer caused by cold-working and higher applied stress reduced the SCC-resistance of Alloy 690TT in the studied solution.

Effects of Temperature on Fretting Corrosion Between Alloy 690TT and 405 Stainless Steelin Pure Water

In pressurized water reactor,fretting corrosion has become the main reason for the failure of 690TT heat exchanger tubes.The effect of temperature on the fretting corrosion behavior between 690TT tube and 405 stainless steel(SS)bar has been studied during 106 fretting cycles.The overall average coefficient of friction(COF)values descends with an increase in test temperature,while the width of worn scar becomes wider.The severest fretting corrosion happens when the test temperature is at 100℃.The wear mechanism differs at different test temperatures,from adhesive wear at room temperature to abrasive wear and delamination at 100℃,to abrasive wear at 200℃.Deformation slips,high residual strain concentration,and micro-cracks are found which are disadvantageous for the further service performance of the tubes.

Effects of surface grinding for scratched alloy 690TT tube in PWR nuclear power plant:Microstructure and stress corrosion cracking

Alloy 690TT tube samples with different scratch depths were repaired by grinding treatments using abra-sive papers of two different particle sizes.The microstructure and stress corrosion cracking(SCC)behavior were studied in detail.During grinding,the plastic accumulation zone vulnerable to SCC was removed.Meanwhile,some residual slip steps remained in the scratched area.Corrosion tests lasting 1000,2000,3000,and 4000 h show that the sensitivity and risk of SCC in the scratched area are decreased by grind-ing.Treatment using abrasive particles of a smaller size is more effective.Nevertheless,deep scratches remained hazardous even after the grinding.

Surface Oxidation and Subsurface Microstructure Evolution of Alloy 690TT Induced by Partial Slip Fretting Corrosion in High-Temperature Pure Water

The surface oxidation and subsurface microstructure evolution of Alloy 690 TT can occur during partial slip fretting corrosion in high-temperature pure water.Detailed characterization methods such as laser scanning confocal microscopy,scanning electron microscopy,electron probe micro-analyzer,and transmission electron microscopy were used to reveal the related mechanism.The results showed that Cr_(2)O_(3) oxides together with a small number of spinel oxides were formed in sticking region since a small quantity of high-temperature water could pass through the gaps between the asperities to oxidize the materials.Widespread distribution of oxides in microslip region consisted of(Ni,Fe)Cr_(2)O_(4),because Ni^(2+)and Fe^(2+) ions could react with Cr_(2)O_(3) to generate a small amount of non-stoichiometric spinel oxides.The oxides around micropitting in microslip region consisted of double-layer structure.The outermost layer contained(Fe,Cr)-rich oxides due to the effect of fretting leading to mechanical mixing between Cr_(2)O_(3) and(Ni,Fe)(Fe,Cr)_(2)O_(4).The inner layer consisted of(Fe,Ni)-rich oxides owing to the consumption of Cr_(2)O_(3) by the reaction with Ni^(2+)and Fe^(2+) ions.The reciprocating motion of oxide particles in microslip region resulted in the stress-strain supporting the recrystallization for the formation and development of a tribologically transformed structure in subsurface and plowing effect by fretting in surface.

Repassivation behavior of alloy 690TT in simulated primary water at different temperatures

The repassivation behavior of Alloy 690 T T in simulated primary water at different temperatures was investigated by the rapid scratching electrode technique together with electrochemical measurements.The results showed that the repassivation process had three stages: the initial stage conformed to the place exchange model, the final stage conformed to the high field ion conduction model and in between there was a transition stage. At the initial stage, when the repassivation process of alloys was controlled by the place exchange model, anodic dissolution of substrate was dominated;after the film coverage rate was more than 0.99, the repassivation process of alloys was controlled by high field ion conduction model. Increasing the temperature resulted in a reduction of the repassivation rate and protectiveness of the passive film. The correlations among several mechanisms describing the repassivation behavior of alloys were discussed.

Microstructure Evolution of 690 TT Heat Transfer Tube Under Impact Slip Dual-Axis Fretting Corrosion in High Temperature and High Pressure Water Environment

The service water environment of high temperature and high pressure was simulated for the steam generator heat transfer tube of pressurized water reactor.690 TT alloy tube and 405 SS plate were used to form the friction pair for impact slip dual-axis fretting corrosion experiments.The microstructure evolution of 690 TT alloy tube during dual-axis impact slip fretting corrosion was investigated.White light interferometer,scanning electron microscope,transmission electron microscope,and Raman spectrum were used to investigate the microstructure and abrasive products of the abraded surface and near-surface.Results indicate that within 105 cycles,the wear mechanism of 690 TT alloy tube is mainly adhesive wear accompanied by material transfer.With the increase in cycles from 5×10^(5) to 2×10^(6),the wear mechanism of 690 TT alloy tube is mainly crack initiation,propagation,and delamination.In terms of microstructure evolution,mixed layer exists under the three body layer in the cross-section microstructure of samples after 105 cycles.The microstructures of samples after 5×10^(5) and 2×10^(6) cycles show slight difference and present a tribological transfer structure layer with thickness of about 500 nm.Additionally,the microstructure evolution enters the stable stage.