SiCp/Gr/2024Al metal matrix composites were processed by squeeze casting technology. The microstructure of composites was observed by SEM and TEM, and the effects of graphite particulates and SiC particulates on the d...SiCp/Gr/2024Al metal matrix composites were processed by squeeze casting technology. The microstructure of composites was observed by SEM and TEM, and the effects of graphite particulates and SiC particulates on the damping behaviors of composites were also investigated. The results show that the microstructure of composites was dense and homogeneous, without any interfacial reactivity among reinforcement/matrix interfaces. Compared with the damping capacity of 2024A1, the damping capacity of composites was enhanced significantly by addition of SiC or graphite particulates. The main damping mechanisms of SiCp/Al composites were ascribed to the dislocation damping, and those of SiCp/Gr/2024Al were attributed to the intrinsic damping and interface damping.展开更多
Advanced technology has put an increasing demand on the composite materials, particularly more in the areas of dynamic structures. Among the several types of aluminum alloys being used, Al5000 series are widely used i...Advanced technology has put an increasing demand on the composite materials, particularly more in the areas of dynamic structures. Among the several types of aluminum alloys being used, Al5000 series are widely used in marine and aerospace applications due to their superior corrosion resistance, excellent formability and good welding characteristics. Al5083, a non-heat treatable high Mg-Al wrought alloy, is extensively used for the marine applications. Hence, an attempt has been made in the proposed work to study the effects of Graphite (Gr) and Aluminium oxide (Al2O3) on aluminum hybrid composites involving both hard and soft reinforcements on wear and corrosion properties. The synthesis of hybrid metal matrix composite used in the present study has been carried out by stir casting method. The effects of reinforcement, time duration and particle size on prepared samples of composites have been studied on slurry erosive wear. The static and accelerated corrosion tests have been performed and the microhardness of the developed composites was also investigated. The experimental results on Al5083-Al2O3-Gr hybrid composites revealed that the addition of reinforcement improves the hardness and reduces corrosion and wear rates.展开更多
Metal matrix composites (MMCs) are gaining widespread recognition in numerous technological fields owing to its superior mechanical properties when compared with conventional metals/alloys. The aluminium based hybrid ...Metal matrix composites (MMCs) are gaining widespread recognition in numerous technological fields owing to its superior mechanical properties when compared with conventional metals/alloys. The aluminium based hybrid composites are increasingly being used in the transport, aerospace, marine, automobile and mineral processing industries, owing to the improved strength, stiffness and wear resistance properties. In the present research work, the composites were prepared using the liquid metallurgy technique, in which 2 - 10 weight percentage of Al2O3 particulates and 1 weight percentage of Graphite were dispersed in the base Al6061 alloy. The Casted hybrid composites were subjected to machining process to prepare the specimens according to ASTM standards. Then, the prepared specimens are subjected for assessing the Microstructure followed by its Mechanical behaviors such as, Hardness, Tensile strength, Compressive strength respectively. The microstructure analysis confirms that homogenous distribution of Al2O3 and Gr in the Al6061 matrix alloy and there was a momentous enhancement in decisive tensile strength, compressive strength and hardness properties of the hybrid composite. However, a substantial increase in the compressive strength was noticed in graphite reinforced composites as the graphite content was increased and there was a significant diminution in hardness coupled with monotonic increases in the ductility. Further, the ultimate tensile strength and compressive strength of the composite was noticed;thus the outcome of the study will provide explicit rationalizations for these observable facts. Therefore, the proposed way out in the study can provide ample of approaches to minimize the existing problem by employing this newer hybrid composites.展开更多
Lightweight hybrid structures of Al MMCs and titanium alloy dissimilar materials have great prospect in the defence industry application. So, it is necessary to join Al MMCs with Ti metal to achieve this structural de...Lightweight hybrid structures of Al MMCs and titanium alloy dissimilar materials have great prospect in the defence industry application. So, it is necessary to join Al MMCs with Ti metal to achieve this structural design. In this work, in-situ Ti B_(2)/7050 composite and TA2 were firstly attempted to join by TIG welding-brazing technique. The result was that the intact welding-brazing butt joint was successfully fabricated. The joint presents dual characteristics, being a brazing on TA2 side and a welding on Ti B_(2)/7050 side. At brazing joint side, ER4043 filler metal effectively wets on TA2 under TIG heating condition,and a continuous interfacial reaction layer with 1 e3 mm is formed at welded metal/TA2 interface. The whole interfacial reaction layers are composed of Ti(Al Si)3 intermetallic compounds(IMCs), but their morphologies at the different regions present obvious distinguishes. The microhardness of the reaction layers is as much as 141 e190 HV. At welding joints side, the fusion zone appears the equixaed crystal structure, and the grain sizes are much smaller than those of welded metal, which is attributed to the effect of Ti B2 particulates from the melted Ti B_(2)/7050 on acceleration formation and inhibiting growth for the new crystal nucleus. The tensile test results show that average tensile strength of the optimal welding-brazing joint is able to achieve 138 MPa. The failure of the tensile joint occurs by quasi-cleavage pattern, and the cracks initiate from the IMCs layer at the groove surface of TA2 and propagate into the welded metal.展开更多
The electroless nickel plated graphite fibers reinforced aluminum matrix composites (Gr(Ni))/Al) were produced by squeeze casting, and the microstructure of Gr(Ni)/Al composite and surface behavior of Ni-P coating wer...The electroless nickel plated graphite fibers reinforced aluminum matrix composites (Gr(Ni))/Al) were produced by squeeze casting, and the microstructure of Gr(Ni)/Al composite and surface behavior of Ni-P coating were studied. The optimum process of electroless Ni-P plating included: burning to get rid of glue→degreasing→neutralization→acidulating→sensitizing→activation→electroless plating. The surface analysis results show that the electroless nickel plating can diffuse into the graphite fiber surface during the squeeze casting, and the Ni-P coating and aluminum alloys can produce brittle phase NiAl3 or NiAl. The X-ray diffraction(XRD) results indicate that Al4C3 is so little that no Al4C3 peaks are found, and the harmful Al4C3 can be decreased by the electroless plating Ni-P coating. The coating improves the interfacial bonding of continuous graphite fibers reinforced aluminum matrix composites.展开更多
文摘SiCp/Gr/2024Al metal matrix composites were processed by squeeze casting technology. The microstructure of composites was observed by SEM and TEM, and the effects of graphite particulates and SiC particulates on the damping behaviors of composites were also investigated. The results show that the microstructure of composites was dense and homogeneous, without any interfacial reactivity among reinforcement/matrix interfaces. Compared with the damping capacity of 2024A1, the damping capacity of composites was enhanced significantly by addition of SiC or graphite particulates. The main damping mechanisms of SiCp/Al composites were ascribed to the dislocation damping, and those of SiCp/Gr/2024Al were attributed to the intrinsic damping and interface damping.
文摘Advanced technology has put an increasing demand on the composite materials, particularly more in the areas of dynamic structures. Among the several types of aluminum alloys being used, Al5000 series are widely used in marine and aerospace applications due to their superior corrosion resistance, excellent formability and good welding characteristics. Al5083, a non-heat treatable high Mg-Al wrought alloy, is extensively used for the marine applications. Hence, an attempt has been made in the proposed work to study the effects of Graphite (Gr) and Aluminium oxide (Al2O3) on aluminum hybrid composites involving both hard and soft reinforcements on wear and corrosion properties. The synthesis of hybrid metal matrix composite used in the present study has been carried out by stir casting method. The effects of reinforcement, time duration and particle size on prepared samples of composites have been studied on slurry erosive wear. The static and accelerated corrosion tests have been performed and the microhardness of the developed composites was also investigated. The experimental results on Al5083-Al2O3-Gr hybrid composites revealed that the addition of reinforcement improves the hardness and reduces corrosion and wear rates.
文摘Metal matrix composites (MMCs) are gaining widespread recognition in numerous technological fields owing to its superior mechanical properties when compared with conventional metals/alloys. The aluminium based hybrid composites are increasingly being used in the transport, aerospace, marine, automobile and mineral processing industries, owing to the improved strength, stiffness and wear resistance properties. In the present research work, the composites were prepared using the liquid metallurgy technique, in which 2 - 10 weight percentage of Al2O3 particulates and 1 weight percentage of Graphite were dispersed in the base Al6061 alloy. The Casted hybrid composites were subjected to machining process to prepare the specimens according to ASTM standards. Then, the prepared specimens are subjected for assessing the Microstructure followed by its Mechanical behaviors such as, Hardness, Tensile strength, Compressive strength respectively. The microstructure analysis confirms that homogenous distribution of Al2O3 and Gr in the Al6061 matrix alloy and there was a momentous enhancement in decisive tensile strength, compressive strength and hardness properties of the hybrid composite. However, a substantial increase in the compressive strength was noticed in graphite reinforced composites as the graphite content was increased and there was a significant diminution in hardness coupled with monotonic increases in the ductility. Further, the ultimate tensile strength and compressive strength of the composite was noticed;thus the outcome of the study will provide explicit rationalizations for these observable facts. Therefore, the proposed way out in the study can provide ample of approaches to minimize the existing problem by employing this newer hybrid composites.
基金supported by Basic Science Research Project of Colleges and Universities in Liaoning Province in China (No. LG201714)。
文摘Lightweight hybrid structures of Al MMCs and titanium alloy dissimilar materials have great prospect in the defence industry application. So, it is necessary to join Al MMCs with Ti metal to achieve this structural design. In this work, in-situ Ti B_(2)/7050 composite and TA2 were firstly attempted to join by TIG welding-brazing technique. The result was that the intact welding-brazing butt joint was successfully fabricated. The joint presents dual characteristics, being a brazing on TA2 side and a welding on Ti B_(2)/7050 side. At brazing joint side, ER4043 filler metal effectively wets on TA2 under TIG heating condition,and a continuous interfacial reaction layer with 1 e3 mm is formed at welded metal/TA2 interface. The whole interfacial reaction layers are composed of Ti(Al Si)3 intermetallic compounds(IMCs), but their morphologies at the different regions present obvious distinguishes. The microhardness of the reaction layers is as much as 141 e190 HV. At welding joints side, the fusion zone appears the equixaed crystal structure, and the grain sizes are much smaller than those of welded metal, which is attributed to the effect of Ti B2 particulates from the melted Ti B_(2)/7050 on acceleration formation and inhibiting growth for the new crystal nucleus. The tensile test results show that average tensile strength of the optimal welding-brazing joint is able to achieve 138 MPa. The failure of the tensile joint occurs by quasi-cleavage pattern, and the cracks initiate from the IMCs layer at the groove surface of TA2 and propagate into the welded metal.
文摘The electroless nickel plated graphite fibers reinforced aluminum matrix composites (Gr(Ni))/Al) were produced by squeeze casting, and the microstructure of Gr(Ni)/Al composite and surface behavior of Ni-P coating were studied. The optimum process of electroless Ni-P plating included: burning to get rid of glue→degreasing→neutralization→acidulating→sensitizing→activation→electroless plating. The surface analysis results show that the electroless nickel plating can diffuse into the graphite fiber surface during the squeeze casting, and the Ni-P coating and aluminum alloys can produce brittle phase NiAl3 or NiAl. The X-ray diffraction(XRD) results indicate that Al4C3 is so little that no Al4C3 peaks are found, and the harmful Al4C3 can be decreased by the electroless plating Ni-P coating. The coating improves the interfacial bonding of continuous graphite fibers reinforced aluminum matrix composites.
基金Project(52275350)supported by the National Natural Science Foundation of ChinaProject(0301006)supported by International Cooperative Scientific Research Platform of SUES,China。
