Effect of one-step and two-step homogenization treatments on distribution of Al_3Zr dispersoids in commercial AA7150 aluminium alloy

Semi-quantitative electron probe microanalysis （EPMA） mapping, scanning electron microscopy （SEM） and transmission electron microscopy （TEM） were employed to study the effect of one-step and two-step treatments on the Zr distribution and Al3Zr dispersoid characteristics in as-cast commercial AA7150 aluminum alloy. It is shown that the Zr concentration in the dendrite centre regions is higher than that near the dendrite edges in the as-cast condition, and that homogenization at 460 °C for 20 h is insufficient to remove these concentration gradients. After homogenizing at 460-480 °C, a high number density of larger dispersoids can be observed in dendrite centre regions but not near dendrite edges. Furthermore, the dispersoid size increases with increasing the temperature during both one-step and two-step homogenization treatments.

Enhancing corrosion resistance of 7150 Al alloy using novel three-step aging process

The effects of a novel three-step aging process （T76＋T6） on the electrochemical corrosion behavior of 7150 extruded aluminum alloy were evaluated and compared with those of the conventional retrogression and re-aging process （T77）. The open circuit potential （OCP）, cyclic polarization and electrochemical impedance spectra （EIS） of the A1 alloys were measured after treatment in three solutions （3.5% NaCl （mass fraction）; 10 mmol/L NaCl ＋ 0.1 mol/L Na2SO4; 4 mol/L NaCl ＋ 0.5 mol/L KNO3 ＋ 0.1 mol/L HNO3）. The parameters including the corrosion potential, pitting potential, pit transition potential and steepness, and potential differences were extensively discussed to evaluate the corrosion behavior of the Al alloys. The electrochemical and scanning electron microscopy （SEM） data show that compared with the 7150-T77 Al alloy, the T76 ＋ T6 aged 7150 A1 alloy exhibits better resistance to pitting corrosion, inter-granular corrosion （IGC） and exfoliation corrosion, which is attributed to further coarsening and inter-spacing of the grain boundary particles （GBPs） as revealed by transmission electron microscopy. Furthermore, the hardness tests indicate that an attractive combination of strength and corrosion resistance was obtained for the 7150 Al alloy with T76 ＋ T6 treatment.

Determination of kinetic parameters from calorimetric study of solid state reactions in 7150 Al-Zn-Mg alloy

Differential scanning calorimetric （DSC） study was carried out at different heating rates to examine the solid state reactions in a 7150 A1-Zn-Mg alloy in water-quenched （WQ） state, naturally and artificially aged tempers. The exothermic and endothermic peaks of the thermograms indicating the solid state reaction sequence were identified. The shift of peak temperatures to higher temperatures with increasing heating rates suggests that the solid state reactions are thermally activated and kinetically controlled. The artificial aging behaviour of the alloy was assessed by measuring the variations of hardness with aging time. The fraction of transformation （Y）, the rate of transformation （dY/dt）, the transformation functionflY）, and the kinetic parameters such as activation energy （Q） and frequency factor （k0） of all the solid state reactions in the alloy were determined by analyzing the DSC data, i.e. heat flow involved with the corresponding DSC peaks. It was found that the kinetic parameters of the solid state reactions are in good agreement with the published data.

Rapidly modifying microstructure and mechanical properties of AA7150 Al alloy processed with electropulsing treatment

Studies show that the proper solid solution treatment(SST)is a key step in the precipitation strengthening of AA7150 Al alloy.Despite the superior characteristics of the fully dissolved phase,it has major drawbacks,including high consumption of energy and low efficiency.Recently,electropulsing treatment(EPT)has been proposed to study dissolved precipitations and modify microstructures of AA7150 Al alloy faster than conventional SST.Experiments have been conducted in the present article,and the obtained results show that EPT can promote the rapid dissolution of theη’phase at relatively low temperatures in only 20 s.Meanwhile,the strength and ductility of electropulsed samples decrease drastically.Compared with conventional SST,EPT accelerates recrystallization and obtains relatively fine grains after 20 and 50 s electric pulses.Moreover,as the EPT time increases,the corresponding non-uniform local heating and the electron force promote dislocation generation and annihilation.