The synergistic damage effect of irradiation and corrosion of reactor structural materials has been a prominent research focus.This paper provides a comprehensive review of the synergistic effects on the third-and fou...The synergistic damage effect of irradiation and corrosion of reactor structural materials has been a prominent research focus.This paper provides a comprehensive review of the synergistic effects on the third-and fourth-generation fission nuclear energy structural materials used in pressurized water reactors and molten salt reactors.The competitive mechanisms of multiple influencing factors,such as the irradiation dose,corrosion type,and environmental temperature,are summarized in this paper.Conceptual approaches are proposed to alleviate the synergistic damage caused by irradiation and corrosion,thereby promoting in-depth research in the future and solving this key challenge for the structural materials used in reactors.展开更多
The segregation behavior of sulfur and phosphorus has been studied by means of scanning Auger microprobe (SAM) on microstructural interfaces,such as grain boundaries and carbide/matrix interfaces,The experimental resu...The segregation behavior of sulfur and phosphorus has been studied by means of scanning Auger microprobe (SAM) on microstructural interfaces,such as grain boundaries and carbide/matrix interfaces,The experimental results clearly reveal that sulfur strongly segregates on carbide/matrix interfaces,while phosphorus predominantly distributes on grain boundaries. Molybdenum tends to segregat on grain boundaries.展开更多
Nickel-based alloys have been considered as candidate structural materials used in generation IV nuclear reactors serving at high temperatures.In the present study,alloy 617 was irradiated with 180-keV helium ions to ...Nickel-based alloys have been considered as candidate structural materials used in generation IV nuclear reactors serving at high temperatures.In the present study,alloy 617 was irradiated with 180-keV helium ions to a fluence of 3.6×10^(17) ions/cm^(2) at room temperature.Throughout the cross-section transmission electron microscopy(TEM)image,numerous over-pressurized helium bubbles in spherical shape are observed with the actual concentration profile a little deeper than the SRIM predicted result.Post-implantation annealing was conducted at 700℃for 2 h to investigate the bubble evolution.The long-range migration of helium bubbles occurred during the annealing process,which makes the bubbles of the peak region transform into a faceted shape as well.Then the coarsening mechanism of helium bubbles at different depths is discussed and related to the migration and coalescence(MC)mechanism.With the diffusion of nickel atoms slowed down by the alloy elements,the migration and coalescence of bubbles are suppressed in alloy 617,leading to a better helium irradiation resistance.展开更多
This paper introduces a thick 690 nickel-based alloy plate produced by the former Baosteel Special Steel Co.,Ltd.used as the steam-generator divider plate in the pressurized water reactor nuclear power plant.According...This paper introduces a thick 690 nickel-based alloy plate produced by the former Baosteel Special Steel Co.,Ltd.used as the steam-generator divider plate in the pressurized water reactor nuclear power plant.According to the product characteristics and design requirements of the thick nickel-based alloy plate,multidimensional sampling and testing were conducted to investigate its microstructure and mechanical properties.The results show that all the property indexes of the thick hot-rolled nickel-based alloy plate meet the design requirements,and there is good uniformity in the microstructure and mechanical properties in different dimensions.These findings indicate that China has mastered the core manufacturing technology of thick nickel-based alloy plates for their use as divider plates in nuclear power steam generators.展开更多
The influence of nitrogen content on the precipitation of secondary phases and the tensile strength of Alloy 718 during gas tungstenarc welding was investigated. Various types of precipitates were characterized using ...The influence of nitrogen content on the precipitation of secondary phases and the tensile strength of Alloy 718 during gas tungstenarc welding was investigated. Various types of precipitates were characterized using scanning electron microscopy and transmission electronmicroscopy. The results showed that in the fusion zone, the volume fraction of Nb-rich phases such as Laves, (Nb,Ti)C, and δ phases, as wellas Ti-rich phases such as (Ti,Nb)CN and (Ti,Nb)N, increased with increase in the nitrogen content due to the microsegregation of Nb and Tiwithin interdendritic areas. Nitrogen was also found to decrease the size of γ′′ particles within γ dendrites. For precipitates in the partiallymelted zone, constitutional liquation was observed for both (Nb,Ti)C and (Ti,Nb)N particles. Based on the results of tensile tests, the weld containing0.015wt% nitrogen exhibited the highest ultimate tensile strength (UTS), whereas more addition of nitrogen led to a decrease in both theUTS and yield strength due to the increased content of brittle Laves phases and decreased size of γ′′.展开更多
The advanced ultra-supercritical power plants of the future will utilize steam pressures and temperatures that are too high for traditional ferritic steels,thus requiring austenitic materials.Older nickel-base superal...The advanced ultra-supercritical power plants of the future will utilize steam pressures and temperatures that are too high for traditional ferritic steels,thus requiring austenitic materials.Older nickel-base superalloys such as 263 and 617 were initially evaluated under the European THERMIE project beginning in the 1990s.An entirely new age-hardened alloy 740 which possesses exceptional fireside corrosion resistance and creep strength was also developed for boiler tubing capable of serving at 700C.Subsequently,interest in the USA considered other product forms such as steam header piping and steam turbine forgings for service as high as 760C.A more stable and weldable alloy version now called 740H was developed to meet these more demanding conditions.This paper summarizes the current status of work on alloys 740 and 740H.展开更多
The magnetically constricted arc technique was implemented to mitigate the heat input related metallurgical problems in Gas Tungsten Arc Welding(GTAW)of Inconel 718 alloy particularly Nb segregation and subsequent lav...The magnetically constricted arc technique was implemented to mitigate the heat input related metallurgical problems in Gas Tungsten Arc Welding(GTAW)of Inconel 718 alloy particularly Nb segregation and subsequent laves phase evolution in fusion zone.This paper reports the direct effect of magnetically constricted arc traverse speed(MCATS)on bead profile,tensile properties and microstructural evolution of Inconel 718 alloy sheets joined by Gas Tungsten Constricted Arc Welding(GTCAW)process.The mechanism amenable for the microstructural modification and corresponding influence on the tensile properties of joints is investigated both in qualitative and quantitative manner related to the mechanics of arc constriction and pulsing.It is correlated to the solidification conditions during welding.The relationship between MCATS and Arc Constriction Current(ACC)was derived.Its interaction effect on the magnetic arc constriction and joint performance was analysed.Results showed that the joints fabricated using CATS of 70 mm/min exhibited superior tensile properties(98.39% of base metal strength with 31.50% elongation).It is attributed to the grain refinement in fusion zone microstructure leading to the evolution of finer,discrete laves phase in interdendritic areas.展开更多
The nickel-base alloy is one of the leading candidate materials for generation IV nuclear reactor pressure vessel.To evaluate its stability of helium damage and retention,helium ions with different energy of 80 keV an...The nickel-base alloy is one of the leading candidate materials for generation IV nuclear reactor pressure vessel.To evaluate its stability of helium damage and retention,helium ions with different energy of 80 keV and 180 keV were introduced by ion implantation to a certain dose(peak displacement damage 1-10 dpa).Then thermal desorption spectroscopy(TDS)of helium atoms was performed to discuss the helium desorption characteristic and trapping sites.The desorption peaks shift to a lower temperature with increasing dpa for both 80 keV and 180 keV irradiation,reflecting the reduced diffusion activation energy and faster diffusion within the alloy.The main release peak temperature of 180 keV helium injection is relatively higher than that of 80 keV at the same influence,which is because the irradiation damage of 180 keV,helium formation and entrapment occur deeper.The broadening of the spectra corresponds to different helium trapping sites(He-vacancies,grain boundary)and desorption mechanisms(different Hen Vm size).The helium retention amount of 80 keV is lower than that of 180 keV,and a saturation limit associated with the irradiation of 80 keV has been reached.The relatively low helium retention proves the better resistance to helium bubbles formation and helium brittleness.展开更多
Simulating microstructure evolution during forging of superalloys is of great interest for manufacturer of critical components, particularly in aerospace applications. In this research, a phenomenological approach usi...Simulating microstructure evolution during forging of superalloys is of great interest for manufacturer of critical components, particularly in aerospace applications. In this research, a phenomenological approach using a mathematical model was employed into a commercial finite element code, i.e. Abaqus, to study recrystallization and grain growth of IN718 supperalloys during forging. Model validation was performed by compression testing. Results show that the measured recrystallized volume fraction and the grain size were in good agreement with the model predictions. Subsequently, the model was used to simulate the evolution of microstructure in a turbine disc. Finally, a technique based on Tagushi method was used to determine the influence of forging parameters such as forging temperature, ingot height to diameter ratio, and top die velocity on the resultant microstructure. Uniform and refined microstructure of final forging was considered into the objective function. Optimum as well as the poorest parameters combination was attained through analysis. As well the contribution of each parameter on microstructure development was determined through variance analysis.展开更多
The morphology,size,and distribution of Laves phases have important influences on the mechanical properties of laser-repaired Inconel 718(IN718)superalloy.Due to the deterioration of the substrate zone,the Laves phase...The morphology,size,and distribution of Laves phases have important influences on the mechanical properties of laser-repaired Inconel 718(IN718)superalloy.Due to the deterioration of the substrate zone,the Laves phase in the laser cladding zone of IN718 superalloy cannot be optimized by a hightemperature solution treatment.In this study,an in situ laser heat-treatment method was proposed to regulate the morphology and size of the Laves phase in the laser cladding zone of IN718 superalloy without impacting the substrate zone.In the in situ laser heat-treatment process,a laser was used to heat previously deposited layers with optimized manufacturing parameters.A thermocouple and an infrared camera were used to analyze thermal cycles and real-time temperature fields,respectively.Microstructures and micro-segregations were observed by optical microscopy,scanning electron microscopy,and electron probe microanalysis.It was found that the in situ laser heat treatment effectively changed the morphology and size of the Laves phase,which was transformed from a continuous striplike shape to a discrete granular shape.The effective temperature range and duration were the two main factors influencing the Laves phase during the in situ laser heat-treatment process.The effective temperature range was determined by the laser linear energy density,and the peak temperature increased with the increase of the linear energy density.In addition,the temperature amplitude could be reduced by simultaneously increasing the laser power and the scanning velocity.Finally,a flow diagram was developed based on the in situ laser heat-treatment process,and the deposition of a single-walled sample with fine and granular Laves phases was detected.展开更多
Lower content of carbon can further improve the stress rupture life of p-modified DA 718 alloy up to more than 270%.Meanwhile, the ductility of the alloy decreased a little. More boron atoms dissociate due to decreasi...Lower content of carbon can further improve the stress rupture life of p-modified DA 718 alloy up to more than 270%.Meanwhile, the ductility of the alloy decreased a little. More boron atoms dissociate due to decreasing carbon content and interact with phosphorus which brings the longer stress rupture life of the alloy. Less carbon may induce more phosphorus segregating in the grain boundary and result in brittleness.展开更多
Alloy 718 is a precipitation strengthened nickel-based superalloy based on the precipitation of γ″-Ni3Nb (DO22 structure) and γ′-Ni3(Al,Ti) (L12 structure) phases. Creep crack growth rate (CCGR) was investigated a...Alloy 718 is a precipitation strengthened nickel-based superalloy based on the precipitation of γ″-Ni3Nb (DO22 structure) and γ′-Ni3(Al,Ti) (L12 structure) phases. Creep crack growth rate (CCGR) was investigated after high temperature exposure at 593, 650 and 677℃ for 2000h in Alloy 718. In addition to the coalescence of γ′/ γ″ and the amount increasing of δ phase, the existence of a bcc chromium enriched α-Cr phase was observed by SEM, and the weight fraction of α-Cr and other phases were determined by chemical phase analysis methods. The CCGR behavior and regulation have been analyzed by means of strength and structure analysis approaches. The experimental results show higher the exposure temperature and longer the exposure time, lower the CCGR. This is probably attributed to the interaction of material softening and brittling due to complex structure changes during high temperature exposure. Therefore, despite α-Cr phase formation and amount enhancement were run in this test range. It seems to us a small amount of α-Cr will be not harmful for creep crack propagation resistance, which is critical for disk application in aircraft and land-based gas turbine.展开更多
基金supported by the National Natural Science Foundation of China(Nos.12022515 and 11975304)the Youth Innovation Promotion Association,Chinese Academy of Sciences(No.Y202063)。
文摘The synergistic damage effect of irradiation and corrosion of reactor structural materials has been a prominent research focus.This paper provides a comprehensive review of the synergistic effects on the third-and fourth-generation fission nuclear energy structural materials used in pressurized water reactors and molten salt reactors.The competitive mechanisms of multiple influencing factors,such as the irradiation dose,corrosion type,and environmental temperature,are summarized in this paper.Conceptual approaches are proposed to alleviate the synergistic damage caused by irradiation and corrosion,thereby promoting in-depth research in the future and solving this key challenge for the structural materials used in reactors.
文摘The segregation behavior of sulfur and phosphorus has been studied by means of scanning Auger microprobe (SAM) on microstructural interfaces,such as grain boundaries and carbide/matrix interfaces,The experimental results clearly reveal that sulfur strongly segregates on carbide/matrix interfaces,while phosphorus predominantly distributes on grain boundaries. Molybdenum tends to segregat on grain boundaries.
基金Project supported by the Special Funds for the Key Research and Development Program of the Ministry of Science and Technology of China(Grant Nos.2017YFB0702201 and 2020YFB1901800)the National Natural Science Foundation of China(Grant Nos.11975135 and 12005017).
文摘Nickel-based alloys have been considered as candidate structural materials used in generation IV nuclear reactors serving at high temperatures.In the present study,alloy 617 was irradiated with 180-keV helium ions to a fluence of 3.6×10^(17) ions/cm^(2) at room temperature.Throughout the cross-section transmission electron microscopy(TEM)image,numerous over-pressurized helium bubbles in spherical shape are observed with the actual concentration profile a little deeper than the SRIM predicted result.Post-implantation annealing was conducted at 700℃for 2 h to investigate the bubble evolution.The long-range migration of helium bubbles occurred during the annealing process,which makes the bubbles of the peak region transform into a faceted shape as well.Then the coarsening mechanism of helium bubbles at different depths is discussed and related to the migration and coalescence(MC)mechanism.With the diffusion of nickel atoms slowed down by the alloy elements,the migration and coalescence of bubbles are suppressed in alloy 617,leading to a better helium irradiation resistance.
基金sponsored by Special Fund for Indus-trial Transformation and Upgrading in Shanghai(No.GYQJ-2018-2-03)Program of Shanghai Academ-ic/Technology Research Leader(No.17XD1420200).
文摘This paper introduces a thick 690 nickel-based alloy plate produced by the former Baosteel Special Steel Co.,Ltd.used as the steam-generator divider plate in the pressurized water reactor nuclear power plant.According to the product characteristics and design requirements of the thick nickel-based alloy plate,multidimensional sampling and testing were conducted to investigate its microstructure and mechanical properties.The results show that all the property indexes of the thick hot-rolled nickel-based alloy plate meet the design requirements,and there is good uniformity in the microstructure and mechanical properties in different dimensions.These findings indicate that China has mastered the core manufacturing technology of thick nickel-based alloy plates for their use as divider plates in nuclear power steam generators.
基金The authors would like to acknowledge Iran University of Science and Technology for financial support。
文摘The influence of nitrogen content on the precipitation of secondary phases and the tensile strength of Alloy 718 during gas tungstenarc welding was investigated. Various types of precipitates were characterized using scanning electron microscopy and transmission electronmicroscopy. The results showed that in the fusion zone, the volume fraction of Nb-rich phases such as Laves, (Nb,Ti)C, and δ phases, as wellas Ti-rich phases such as (Ti,Nb)CN and (Ti,Nb)N, increased with increase in the nitrogen content due to the microsegregation of Nb and Tiwithin interdendritic areas. Nitrogen was also found to decrease the size of γ′′ particles within γ dendrites. For precipitates in the partiallymelted zone, constitutional liquation was observed for both (Nb,Ti)C and (Ti,Nb)N particles. Based on the results of tensile tests, the weld containing0.015wt% nitrogen exhibited the highest ultimate tensile strength (UTS), whereas more addition of nitrogen led to a decrease in both theUTS and yield strength due to the increased content of brittle Laves phases and decreased size of γ′′.
文摘The advanced ultra-supercritical power plants of the future will utilize steam pressures and temperatures that are too high for traditional ferritic steels,thus requiring austenitic materials.Older nickel-base superalloys such as 263 and 617 were initially evaluated under the European THERMIE project beginning in the 1990s.An entirely new age-hardened alloy 740 which possesses exceptional fireside corrosion resistance and creep strength was also developed for boiler tubing capable of serving at 700C.Subsequently,interest in the USA considered other product forms such as steam header piping and steam turbine forgings for service as high as 760C.A more stable and weldable alloy version now called 740H was developed to meet these more demanding conditions.This paper summarizes the current status of work on alloys 740 and 740H.
基金funded by Indian Space Research Organization (ISRO) India. Project No. ISRO/RES/3/728/16e17
文摘The magnetically constricted arc technique was implemented to mitigate the heat input related metallurgical problems in Gas Tungsten Arc Welding(GTAW)of Inconel 718 alloy particularly Nb segregation and subsequent laves phase evolution in fusion zone.This paper reports the direct effect of magnetically constricted arc traverse speed(MCATS)on bead profile,tensile properties and microstructural evolution of Inconel 718 alloy sheets joined by Gas Tungsten Constricted Arc Welding(GTCAW)process.The mechanism amenable for the microstructural modification and corresponding influence on the tensile properties of joints is investigated both in qualitative and quantitative manner related to the mechanics of arc constriction and pulsing.It is correlated to the solidification conditions during welding.The relationship between MCATS and Arc Constriction Current(ACC)was derived.Its interaction effect on the magnetic arc constriction and joint performance was analysed.Results showed that the joints fabricated using CATS of 70 mm/min exhibited superior tensile properties(98.39% of base metal strength with 31.50% elongation).It is attributed to the grain refinement in fusion zone microstructure leading to the evolution of finer,discrete laves phase in interdendritic areas.
基金Project supported by Special Funds for Fundamental Research Funds for Central Universities,China(Grant Nos.2018 NTST29 and 2018 NTST04)the National Natural Science Foundation of China(Grant No.61176003)+1 种基金Chinese Postdoctoral Science Foundation(Grant No.2019M650524)Guangdong Province Key Area R&D Program,China(Grant No.2019B090909002)。
文摘The nickel-base alloy is one of the leading candidate materials for generation IV nuclear reactor pressure vessel.To evaluate its stability of helium damage and retention,helium ions with different energy of 80 keV and 180 keV were introduced by ion implantation to a certain dose(peak displacement damage 1-10 dpa).Then thermal desorption spectroscopy(TDS)of helium atoms was performed to discuss the helium desorption characteristic and trapping sites.The desorption peaks shift to a lower temperature with increasing dpa for both 80 keV and 180 keV irradiation,reflecting the reduced diffusion activation energy and faster diffusion within the alloy.The main release peak temperature of 180 keV helium injection is relatively higher than that of 80 keV at the same influence,which is because the irradiation damage of 180 keV,helium formation and entrapment occur deeper.The broadening of the spectra corresponds to different helium trapping sites(He-vacancies,grain boundary)and desorption mechanisms(different Hen Vm size).The helium retention amount of 80 keV is lower than that of 180 keV,and a saturation limit associated with the irradiation of 80 keV has been reached.The relatively low helium retention proves the better resistance to helium bubbles formation and helium brittleness.
文摘Simulating microstructure evolution during forging of superalloys is of great interest for manufacturer of critical components, particularly in aerospace applications. In this research, a phenomenological approach using a mathematical model was employed into a commercial finite element code, i.e. Abaqus, to study recrystallization and grain growth of IN718 supperalloys during forging. Model validation was performed by compression testing. Results show that the measured recrystallized volume fraction and the grain size were in good agreement with the model predictions. Subsequently, the model was used to simulate the evolution of microstructure in a turbine disc. Finally, a technique based on Tagushi method was used to determine the influence of forging parameters such as forging temperature, ingot height to diameter ratio, and top die velocity on the resultant microstructure. Uniform and refined microstructure of final forging was considered into the objective function. Optimum as well as the poorest parameters combination was attained through analysis. As well the contribution of each parameter on microstructure development was determined through variance analysis.
基金supported by Aero Engine Corporation of China Xi’an Aero-Engine Ltd.(N2018KD040252)the fund of the State Key Laboratory of Solidification Processing in Northwestern Polytechnical University(2020-TS-03)。
文摘The morphology,size,and distribution of Laves phases have important influences on the mechanical properties of laser-repaired Inconel 718(IN718)superalloy.Due to the deterioration of the substrate zone,the Laves phase in the laser cladding zone of IN718 superalloy cannot be optimized by a hightemperature solution treatment.In this study,an in situ laser heat-treatment method was proposed to regulate the morphology and size of the Laves phase in the laser cladding zone of IN718 superalloy without impacting the substrate zone.In the in situ laser heat-treatment process,a laser was used to heat previously deposited layers with optimized manufacturing parameters.A thermocouple and an infrared camera were used to analyze thermal cycles and real-time temperature fields,respectively.Microstructures and micro-segregations were observed by optical microscopy,scanning electron microscopy,and electron probe microanalysis.It was found that the in situ laser heat treatment effectively changed the morphology and size of the Laves phase,which was transformed from a continuous striplike shape to a discrete granular shape.The effective temperature range and duration were the two main factors influencing the Laves phase during the in situ laser heat-treatment process.The effective temperature range was determined by the laser linear energy density,and the peak temperature increased with the increase of the linear energy density.In addition,the temperature amplitude could be reduced by simultaneously increasing the laser power and the scanning velocity.Finally,a flow diagram was developed based on the in situ laser heat-treatment process,and the deposition of a single-walled sample with fine and granular Laves phases was detected.
文摘Lower content of carbon can further improve the stress rupture life of p-modified DA 718 alloy up to more than 270%.Meanwhile, the ductility of the alloy decreased a little. More boron atoms dissociate due to decreasing carbon content and interact with phosphorus which brings the longer stress rupture life of the alloy. Less carbon may induce more phosphorus segregating in the grain boundary and result in brittleness.
基金The authors thank Ladish Co.,Inc.to support the test samples for this analysis.And this work was supported by the National Natural Science Foundation of China(No.50171005)the Teaching and Research Award Program for Outstanding Young Teachers in Higher Education Institutions of MOE to support it.
文摘Alloy 718 is a precipitation strengthened nickel-based superalloy based on the precipitation of γ″-Ni3Nb (DO22 structure) and γ′-Ni3(Al,Ti) (L12 structure) phases. Creep crack growth rate (CCGR) was investigated after high temperature exposure at 593, 650 and 677℃ for 2000h in Alloy 718. In addition to the coalescence of γ′/ γ″ and the amount increasing of δ phase, the existence of a bcc chromium enriched α-Cr phase was observed by SEM, and the weight fraction of α-Cr and other phases were determined by chemical phase analysis methods. The CCGR behavior and regulation have been analyzed by means of strength and structure analysis approaches. The experimental results show higher the exposure temperature and longer the exposure time, lower the CCGR. This is probably attributed to the interaction of material softening and brittling due to complex structure changes during high temperature exposure. Therefore, despite α-Cr phase formation and amount enhancement were run in this test range. It seems to us a small amount of α-Cr will be not harmful for creep crack propagation resistance, which is critical for disk application in aircraft and land-based gas turbine.