The purpose of this study was to develop a closed-loop machine vision system for wire electrical discharge machining(EDM)process control.Excessive wire wear leading to wire breakage is the primary cause of wire EDM pr...The purpose of this study was to develop a closed-loop machine vision system for wire electrical discharge machining(EDM)process control.Excessive wire wear leading to wire breakage is the primary cause of wire EDM process failures.Such process interruptions are undesirable because they affect cost efficiency,surface quality,and process sustainability.The developed system monitors wire wear using an image-processing algorithm and suggests parametric changes according to the severity of the wire wear.Microscopic images of the wire electrode coming out from the machining zone are fed to the system as raw images.In the proposed method,the images are preprocessed and enhanced to obtain a binary image that is used to compute the wire wear ratio(WWR).The input parameters that are adjusted to recover from the unstable conditions that cause excessive wire wear are pulse off time,servo voltage,and wire feed rate.The algorithm successfully predicted wire breakage events.In addition,the alternative parametric settings proposed by the control algorithm were successful in reducing the wire wear to safe limits,thereby preventing wire breakage interruptions.展开更多
The flow behavior of delta-processed Inconel 718 was studied in temperature range of 900-1 060℃ and strain rate range of 0.001-0.5s-1.The effects of friction and temperature on the compressive deformation behavior we...The flow behavior of delta-processed Inconel 718 was studied in temperature range of 900-1 060℃ and strain rate range of 0.001-0.5s-1.The effects of friction and temperature on the compressive deformation behavior were investigated,and the flow stress-strain error caused by friction was revised.The results showed that the effect of the friction was obvious with increasing strain rate and decreasing deformation temperature.The revised flow stress is decreased by increasing temperature and decreasing strain rate and exhibits a typical dynamic recrystallization behavior.The constitutive model has been developed through a hyperbolic-sine Arrhenius type equation to relate the flow stress,strain rate and temperature.The influence of strain has also been incorporated by considering the variation of material constants as a function of strain.The prediction accuracy of developed constitutive model has been assessed using standard statistical formulae.According to the analysis results,the proposed deformation constitutive equation gives an accurate and precise estimate of flow stress of delta-processed Inconel 718 alloy.展开更多
文摘The purpose of this study was to develop a closed-loop machine vision system for wire electrical discharge machining(EDM)process control.Excessive wire wear leading to wire breakage is the primary cause of wire EDM process failures.Such process interruptions are undesirable because they affect cost efficiency,surface quality,and process sustainability.The developed system monitors wire wear using an image-processing algorithm and suggests parametric changes according to the severity of the wire wear.Microscopic images of the wire electrode coming out from the machining zone are fed to the system as raw images.In the proposed method,the images are preprocessed and enhanced to obtain a binary image that is used to compute the wire wear ratio(WWR).The input parameters that are adjusted to recover from the unstable conditions that cause excessive wire wear are pulse off time,servo voltage,and wire feed rate.The algorithm successfully predicted wire breakage events.In addition,the alternative parametric settings proposed by the control algorithm were successful in reducing the wire wear to safe limits,thereby preventing wire breakage interruptions.
基金Sponsored by National High Technology Research and Development Program of China(2012AA03A514)Youth Scientific Research Foundation of Central South University of Forestry and Technology of China(QJ2010001A)
文摘The flow behavior of delta-processed Inconel 718 was studied in temperature range of 900-1 060℃ and strain rate range of 0.001-0.5s-1.The effects of friction and temperature on the compressive deformation behavior were investigated,and the flow stress-strain error caused by friction was revised.The results showed that the effect of the friction was obvious with increasing strain rate and decreasing deformation temperature.The revised flow stress is decreased by increasing temperature and decreasing strain rate and exhibits a typical dynamic recrystallization behavior.The constitutive model has been developed through a hyperbolic-sine Arrhenius type equation to relate the flow stress,strain rate and temperature.The influence of strain has also been incorporated by considering the variation of material constants as a function of strain.The prediction accuracy of developed constitutive model has been assessed using standard statistical formulae.According to the analysis results,the proposed deformation constitutive equation gives an accurate and precise estimate of flow stress of delta-processed Inconel 718 alloy.
