Short-arc pulsed gas metal arc welding(P-GMAW)was used to solve the dificulties of molten pool spreading and droplet transfer of Ni-based welding wire.Suppression of short-circuit current was used to reduce spatter.Ar...Short-arc pulsed gas metal arc welding(P-GMAW)was used to solve the dificulties of molten pool spreading and droplet transfer of Ni-based welding wire.Suppression of short-circuit current was used to reduce spatter.Arc length stabilizer was used to acquire a proper and stable arc length maintained at the critical position where short circuit starts to occur.Short-arc P-GMAW with or without arc length stabilizer was compared.The droplet transfer,arc behaviors and weld bead profiles were investigated and compared based on the high-speed photography and observation of weld cross-section.When the arc length stabilizer was deactivated,the arc length was unstable and too short.The droplet transfer mode was mainly short circuit partial transfer,with only a small part of the droplet transferred into the molten pool,with the characteristics of no obvious necking,a few spatters,small droplet impact,long short circuit duration and high short-circuit current.There was also a small proportion of short circuit complete transfer with obvious necking,larger droplet impact,shorter short-circuit duration and lower short-circuit current.With arc length stabilizer,droplet transfer modes were short circuit complete transfer and spray transfer.The spray transfer had the largest droplet impact,no short circuit and no spatter.With the arc length stabilizer activated,a deep penetration,a high penetration ratio,a small reinforcement and a large reinforcement factor were acquired.This provides an innovative method to solve the difficulties of droplet transfer and molten pool spreading and eliminate the incomplete fusion in the GMAW of 9%Ni steel with nickel-based alloy welding wire.展开更多
In the last three decades new stronger modified 9%Cr steels have been introduced in new power plants with steam parameters up to 300 bar(1 bar =10~5 Pa) and 600℃. In order to further increase the steam parameters of ...In the last three decades new stronger modified 9%Cr steels have been introduced in new power plants with steam parameters up to 300 bar(1 bar =10~5 Pa) and 600℃. In order to further increase the steam parameters of steel based power plants up to a target value of 650℃/ 325 bar it is necessary to double the creep strength compared with todays strongest 9%Cr steels,and at the same time the resistance against steam oxidation must be improved by adding 12%Cr to the steel. However,so far all attempts to make stronger 12%Cr steels have been unsuccessful because the high chromium content introduced severe microstructure instabilities in the tested steels.Recently,it was found that the microstructure instabilities in 11%- 12%Cr steels can be explained by the precipitation of coarse Cr(V,Nb)N Z-phases, which dissolve fine(V,Nb)N nitrides. A new possibility to use the Z-phase for strengthening of 12%Cr steels has been identified,and the development of stable strong martensitic 12%Cr steels based on this concept is expected to allow the construction of 325 bar/ 650℃steam power plants all based on steel.展开更多
Materials-development projects for advanced ultra-supercritical(A-USC) power plants with steam temperatures of 700℃ and above have been performed in order to achieve high efficiency and low CO_2 emissions in Europe, ...Materials-development projects for advanced ultra-supercritical(A-USC) power plants with steam temperatures of 700℃ and above have been performed in order to achieve high efficiency and low CO_2 emissions in Europe, the US, Japan, and recently in China and India as well. These projects involve the replacement of martensitic 9%–12% Cr steels with nickel(Ni)-base alloys for the highest temperature boiler and turbine components in order to provide sufficient creep strength at 700℃ and above. To minimize the requirement for expensive Ni-base alloys, martensitic 9%–12% Cr steels can be applied to the next highest temperature components of an A-USC power plant, up to a maximum of 650℃. This paper comprehensively describes the research and development of Ni-base alloys and martensitic 9%–12% Cr steels for thick section boiler and turbine components of A-USC power plants, mainly focusing on the long-term creep-rupture strength of base metal and welded joints, strength loss in welded joints, creep-fatigue properties, and microstructure evolution during exposure at elevated temperatures.展开更多
Creep-fatigue interaction is one of the main damage mechanisms in high temperature plants and their components. Assessment of creep-fatigue properties is of practical importance for design and operation of high temper...Creep-fatigue interaction is one of the main damage mechanisms in high temperature plants and their components. Assessment of creep-fatigue properties is of practical importance for design and operation of high temperature components. However, the standard evaluation techniques, i.e. time fraction rule and ductility exhaustion one have limitations in accounting for the effects of control mode on the cyclic deformations. It was found that conventional linear cumulative damage rule failed in accurately evaluating the creep-fatigue life under stress controlled condition. The calculated creep damages by time fraction rule were excessively high, which led to overly conservative prediction of failure lives. In the present study, it was suggested that such over estimation of creep damage was mainly caused by anelastic strain upon stress loading. For precise assessment under conditions of stress control, a modified creep damage model accounting for the effect of anelastic creep was proposed. The assessments of creep fatigue data under stress controlled condition were performed with the new approach developed in this paper for a rotor material and a boiler material used in ultra supercritical power plants. It was shown that a more moderate amount of creep damage was obtained by the new model, which gave better predictions of failure life.展开更多
Two heats of low activation martensitic （LAM） steels with Ti and Ta （denominated as 9Cr-Ti and 9Cr-Ta）, respectively, developed as candidate structure materials for nuclear reactor were characterized. This paper w...Two heats of low activation martensitic （LAM） steels with Ti and Ta （denominated as 9Cr-Ti and 9Cr-Ta）, respectively, developed as candidate structure materials for nuclear reactor were characterized. This paper was focused on the effect of titanium on the microstructures and mechanical properties of 9Cr LAM steel in as-received condition （normalized at 950 ℃ for 30 min with water quenching plus tempered at 780 ℃ for 90 min with air cooling）. Chemical analysis and microstructure observation were conducted on 9Cr-Ti and 9Cr-Ta with optical microscopy, X-ray diffraction analysis, scanning electron microscopy and transmission electron microscopy. Impact properties and tensile strengths were measured with Charpy impact experiments and tensile tests. The results indicated that 9Cr-Ti and 9Cr-Ta were fully martensitic steels in as-received condition. MX type and M23C6 type precipitates were observed distributing along boundaries of prior austenite grains and martensite laths in 9Cr-Ti.The addition of titanium accelerated the precipitation of TiC and TiN, and produced much finer grains in 9Cr-Ti than 9Cr-Ta at the same normalization temperature. Mechanical properties tests showed the ductile brittle transition temperatures of 9Cr- Ti and 9Cr-Ta were about -90℃ and -85℃, respectively. The ultimate tensile strengths at room temperature and 600℃,were 680 MPa and 365 MPa for 9Cr-Ti, and 660 MPa and 335 MPa for 9Cr-Ta, respectively. The favorite impact toughness and tensile properties of 9Cr-Ti could be attributed to the fine grains in as-received condition.展开更多
The radiation damage of 1Cr18Ni9Ti stainless steel and the Zr-Ti-Al alloy by 200 keV Xe＋ ions bombardment at the fluence ranging from 1×1014 to 8×1015 ions/cm2 has been investigated by conventional transmis...The radiation damage of 1Cr18Ni9Ti stainless steel and the Zr-Ti-Al alloy by 200 keV Xe＋ ions bombardment at the fluence ranging from 1×1014 to 8×1015 ions/cm2 has been investigated by conventional transmission electron microscope, X-ray diffraction line profile analysis （XRDLPA） and nanoindentation. XRDLPA shows that the order of magnitude of dislocation density in both materials remains almost unchanged up to the highest irradiation dose. Selected-area electron diffraction combined with bright and dark field image indicates that 1Cr18Ni9Ti is more easily damaged than the Zr-Ti-Al alloy. With increasing the ions fluence, the radiation damage became more severe in 1Cr18Ni9Ti, accompanied with phase transition and partial amorphization. The nano-hardness was found to increase rapidly with increasing ion fluence till the dose of 1×1015 ions/cm2, and then gradually saturate with dose. The enhancement of hardness in irradiated materials is due to irradiation-induced defects acting as barriers to dislocation motion.展开更多
基金the MARK III Materials Research Project of Ministry of Industry and Information Technology of China。
文摘Short-arc pulsed gas metal arc welding(P-GMAW)was used to solve the dificulties of molten pool spreading and droplet transfer of Ni-based welding wire.Suppression of short-circuit current was used to reduce spatter.Arc length stabilizer was used to acquire a proper and stable arc length maintained at the critical position where short circuit starts to occur.Short-arc P-GMAW with or without arc length stabilizer was compared.The droplet transfer,arc behaviors and weld bead profiles were investigated and compared based on the high-speed photography and observation of weld cross-section.When the arc length stabilizer was deactivated,the arc length was unstable and too short.The droplet transfer mode was mainly short circuit partial transfer,with only a small part of the droplet transferred into the molten pool,with the characteristics of no obvious necking,a few spatters,small droplet impact,long short circuit duration and high short-circuit current.There was also a small proportion of short circuit complete transfer with obvious necking,larger droplet impact,shorter short-circuit duration and lower short-circuit current.With arc length stabilizer,droplet transfer modes were short circuit complete transfer and spray transfer.The spray transfer had the largest droplet impact,no short circuit and no spatter.With the arc length stabilizer activated,a deep penetration,a high penetration ratio,a small reinforcement and a large reinforcement factor were acquired.This provides an innovative method to solve the difficulties of droplet transfer and molten pool spreading and eliminate the incomplete fusion in the GMAW of 9%Ni steel with nickel-based alloy welding wire.
文摘In the last three decades new stronger modified 9%Cr steels have been introduced in new power plants with steam parameters up to 300 bar(1 bar =10~5 Pa) and 600℃. In order to further increase the steam parameters of steel based power plants up to a target value of 650℃/ 325 bar it is necessary to double the creep strength compared with todays strongest 9%Cr steels,and at the same time the resistance against steam oxidation must be improved by adding 12%Cr to the steel. However,so far all attempts to make stronger 12%Cr steels have been unsuccessful because the high chromium content introduced severe microstructure instabilities in the tested steels.Recently,it was found that the microstructure instabilities in 11%- 12%Cr steels can be explained by the precipitation of coarse Cr(V,Nb)N Z-phases, which dissolve fine(V,Nb)N nitrides. A new possibility to use the Z-phase for strengthening of 12%Cr steels has been identified,and the development of stable strong martensitic 12%Cr steels based on this concept is expected to allow the construction of 325 bar/ 650℃steam power plants all based on steel.
文摘Materials-development projects for advanced ultra-supercritical(A-USC) power plants with steam temperatures of 700℃ and above have been performed in order to achieve high efficiency and low CO_2 emissions in Europe, the US, Japan, and recently in China and India as well. These projects involve the replacement of martensitic 9%–12% Cr steels with nickel(Ni)-base alloys for the highest temperature boiler and turbine components in order to provide sufficient creep strength at 700℃ and above. To minimize the requirement for expensive Ni-base alloys, martensitic 9%–12% Cr steels can be applied to the next highest temperature components of an A-USC power plant, up to a maximum of 650℃. This paper comprehensively describes the research and development of Ni-base alloys and martensitic 9%–12% Cr steels for thick section boiler and turbine components of A-USC power plants, mainly focusing on the long-term creep-rupture strength of base metal and welded joints, strength loss in welded joints, creep-fatigue properties, and microstructure evolution during exposure at elevated temperatures.
基金supported by the National Natural Science Foundations of China (Nos.50835003, 10972078 and 51005076)Natural Science Foundation of Shanghai (No.09JC1404400)Shanghai Postdoctoral Scientific Program (No.09R21411800)
文摘Creep-fatigue interaction is one of the main damage mechanisms in high temperature plants and their components. Assessment of creep-fatigue properties is of practical importance for design and operation of high temperature components. However, the standard evaluation techniques, i.e. time fraction rule and ductility exhaustion one have limitations in accounting for the effects of control mode on the cyclic deformations. It was found that conventional linear cumulative damage rule failed in accurately evaluating the creep-fatigue life under stress controlled condition. The calculated creep damages by time fraction rule were excessively high, which led to overly conservative prediction of failure lives. In the present study, it was suggested that such over estimation of creep damage was mainly caused by anelastic strain upon stress loading. For precise assessment under conditions of stress control, a modified creep damage model accounting for the effect of anelastic creep was proposed. The assessments of creep fatigue data under stress controlled condition were performed with the new approach developed in this paper for a rotor material and a boiler material used in ultra supercritical power plants. It was shown that a more moderate amount of creep damage was obtained by the new model, which gave better predictions of failure life.
基金supported by National Basic Research Program of China(No.2007CB209800)Chinese National Fusion Project for ITER(No.2010GB109000)
文摘Two heats of low activation martensitic （LAM） steels with Ti and Ta （denominated as 9Cr-Ti and 9Cr-Ta）, respectively, developed as candidate structure materials for nuclear reactor were characterized. This paper was focused on the effect of titanium on the microstructures and mechanical properties of 9Cr LAM steel in as-received condition （normalized at 950 ℃ for 30 min with water quenching plus tempered at 780 ℃ for 90 min with air cooling）. Chemical analysis and microstructure observation were conducted on 9Cr-Ti and 9Cr-Ta with optical microscopy, X-ray diffraction analysis, scanning electron microscopy and transmission electron microscopy. Impact properties and tensile strengths were measured with Charpy impact experiments and tensile tests. The results indicated that 9Cr-Ti and 9Cr-Ta were fully martensitic steels in as-received condition. MX type and M23C6 type precipitates were observed distributing along boundaries of prior austenite grains and martensite laths in 9Cr-Ti.The addition of titanium accelerated the precipitation of TiC and TiN, and produced much finer grains in 9Cr-Ti than 9Cr-Ta at the same normalization temperature. Mechanical properties tests showed the ductile brittle transition temperatures of 9Cr- Ti and 9Cr-Ta were about -90℃ and -85℃, respectively. The ultimate tensile strengths at room temperature and 600℃,were 680 MPa and 365 MPa for 9Cr-Ti, and 660 MPa and 335 MPa for 9Cr-Ta, respectively. The favorite impact toughness and tensile properties of 9Cr-Ti could be attributed to the fine grains in as-received condition.
基金supported by the National Natural Science Foundation of China(Grant No. 50871057)National Basic Research Program of China (Grant No. 2010CB731601)
文摘The radiation damage of 1Cr18Ni9Ti stainless steel and the Zr-Ti-Al alloy by 200 keV Xe＋ ions bombardment at the fluence ranging from 1×1014 to 8×1015 ions/cm2 has been investigated by conventional transmission electron microscope, X-ray diffraction line profile analysis （XRDLPA） and nanoindentation. XRDLPA shows that the order of magnitude of dislocation density in both materials remains almost unchanged up to the highest irradiation dose. Selected-area electron diffraction combined with bright and dark field image indicates that 1Cr18Ni9Ti is more easily damaged than the Zr-Ti-Al alloy. With increasing the ions fluence, the radiation damage became more severe in 1Cr18Ni9Ti, accompanied with phase transition and partial amorphization. The nano-hardness was found to increase rapidly with increasing ion fluence till the dose of 1×1015 ions/cm2, and then gradually saturate with dose. The enhancement of hardness in irradiated materials is due to irradiation-induced defects acting as barriers to dislocation motion.
