The formation of precipitated austenite in 9% Ni steel exposed at the temperature of α+γ re- gion and its influence on impact tonghness at cryogenic temperature have been studied. Austenite-rich and ferrite-rich ban...The formation of precipitated austenite in 9% Ni steel exposed at the temperature of α+γ re- gion and its influence on impact tonghness at cryogenic temperature have been studied. Austenite-rich and ferrite-rich bands are formed during soaking because of the re-distribu- tion of elements of C,N and Ni.The former phase is enriched of Ni,Mn,C and N,while the latter one is relatively pure.Part of the austenite formed at intermediate temperatures trans- forms into martensite when the steel is cooled down to room temperature.The complex struc- ture which consists of fine martensite and austenite exhibits a moderate strength and high enough cryogenic toughness.The austenite enriched of C,N and Ni is still stable at the cryogenic temperature.The tearing ridges on the impact fracture surface is densely occupied by the precipitated austenite,elongated along the tearing direction.One of the important cause of the excellent eryogenic properties is that the precipitated austenite absorbs the impurities and thus purifies the matrix of the steel.展开更多
Short-arc pulsed gas metal arc welding(P-GMAW)was used to solve the dificulties of molten pool spreading and droplet transfer of Ni-based welding wire.Suppression of short-circuit current was used to reduce spatter.Ar...Short-arc pulsed gas metal arc welding(P-GMAW)was used to solve the dificulties of molten pool spreading and droplet transfer of Ni-based welding wire.Suppression of short-circuit current was used to reduce spatter.Arc length stabilizer was used to acquire a proper and stable arc length maintained at the critical position where short circuit starts to occur.Short-arc P-GMAW with or without arc length stabilizer was compared.The droplet transfer,arc behaviors and weld bead profiles were investigated and compared based on the high-speed photography and observation of weld cross-section.When the arc length stabilizer was deactivated,the arc length was unstable and too short.The droplet transfer mode was mainly short circuit partial transfer,with only a small part of the droplet transferred into the molten pool,with the characteristics of no obvious necking,a few spatters,small droplet impact,long short circuit duration and high short-circuit current.There was also a small proportion of short circuit complete transfer with obvious necking,larger droplet impact,shorter short-circuit duration and lower short-circuit current.With arc length stabilizer,droplet transfer modes were short circuit complete transfer and spray transfer.The spray transfer had the largest droplet impact,no short circuit and no spatter.With the arc length stabilizer activated,a deep penetration,a high penetration ratio,a small reinforcement and a large reinforcement factor were acquired.This provides an innovative method to solve the difficulties of droplet transfer and molten pool spreading and eliminate the incomplete fusion in the GMAW of 9%Ni steel with nickel-based alloy welding wire.展开更多
The intergranular cracking of 9% Ni cast steel seems mainly to relate to the segregation of contaminates H,S and P along boundaries.An addition of rare earth may eliminate the seg- regation of these contaminates along...The intergranular cracking of 9% Ni cast steel seems mainly to relate to the segregation of contaminates H,S and P along boundaries.An addition of rare earth may eliminate the seg- regation of these contaminates along grain boundaries and improve the binding force among boundaries,so as to reduce remarkably the intergranular cracking.展开更多
Many applications operate at sufficiently low temperature conditions where most structural steels become very brittle and, therefore, unsuitable for use in safety-critical structures. So the materials used in the vess...Many applications operate at sufficiently low temperature conditions where most structural steels become very brittle and, therefore, unsuitable for use in safety-critical structures. So the materials used in the vessels or storage tanks which keep the natural gas at liquefaction temperatures need to remain ductile and crack resistant with a high level of safety. The material also needs to have high strength in order to reduce the wall thickness of the container and it must permit welding without any risk of brittle fracture. 9% Ni steel plates are one of most common used materials in the LNG storage tank application. However, the welding procedure for 9% Ni steel plates requires high level of skills of welding that is strictly controlled welding parameter for balancing avoidance of cold and hot cracking and maintenance of high strength. Mechanical properties are important characteristics of the weldment that must confirm to the application feasibility as well as functional requirements of the welded joint. The only way to enhanced the mechanical properties of welded joint by controlling the parameters of using welding process. From the main variables of the arc welding process are the heat input and interpass temperature where the two variables control the thermal cycle of welding process. The experiment show that for thin test specimen with thickness ≤ 14 mm, the heat input range from 1.4 to 2 KJ/mm and controlling interpass temperature within 80°C give high tensile strength with improving the toughness properties of welded joint and reduce the probability of brittle fracture happened by increase the ductility and reduce the yield strength and increased the transition temperature.展开更多
文摘The formation of precipitated austenite in 9% Ni steel exposed at the temperature of α+γ re- gion and its influence on impact tonghness at cryogenic temperature have been studied. Austenite-rich and ferrite-rich bands are formed during soaking because of the re-distribu- tion of elements of C,N and Ni.The former phase is enriched of Ni,Mn,C and N,while the latter one is relatively pure.Part of the austenite formed at intermediate temperatures trans- forms into martensite when the steel is cooled down to room temperature.The complex struc- ture which consists of fine martensite and austenite exhibits a moderate strength and high enough cryogenic toughness.The austenite enriched of C,N and Ni is still stable at the cryogenic temperature.The tearing ridges on the impact fracture surface is densely occupied by the precipitated austenite,elongated along the tearing direction.One of the important cause of the excellent eryogenic properties is that the precipitated austenite absorbs the impurities and thus purifies the matrix of the steel.
基金the MARK III Materials Research Project of Ministry of Industry and Information Technology of China。
文摘Short-arc pulsed gas metal arc welding(P-GMAW)was used to solve the dificulties of molten pool spreading and droplet transfer of Ni-based welding wire.Suppression of short-circuit current was used to reduce spatter.Arc length stabilizer was used to acquire a proper and stable arc length maintained at the critical position where short circuit starts to occur.Short-arc P-GMAW with or without arc length stabilizer was compared.The droplet transfer,arc behaviors and weld bead profiles were investigated and compared based on the high-speed photography and observation of weld cross-section.When the arc length stabilizer was deactivated,the arc length was unstable and too short.The droplet transfer mode was mainly short circuit partial transfer,with only a small part of the droplet transferred into the molten pool,with the characteristics of no obvious necking,a few spatters,small droplet impact,long short circuit duration and high short-circuit current.There was also a small proportion of short circuit complete transfer with obvious necking,larger droplet impact,shorter short-circuit duration and lower short-circuit current.With arc length stabilizer,droplet transfer modes were short circuit complete transfer and spray transfer.The spray transfer had the largest droplet impact,no short circuit and no spatter.With the arc length stabilizer activated,a deep penetration,a high penetration ratio,a small reinforcement and a large reinforcement factor were acquired.This provides an innovative method to solve the difficulties of droplet transfer and molten pool spreading and eliminate the incomplete fusion in the GMAW of 9%Ni steel with nickel-based alloy welding wire.
文摘The intergranular cracking of 9% Ni cast steel seems mainly to relate to the segregation of contaminates H,S and P along boundaries.An addition of rare earth may eliminate the seg- regation of these contaminates along grain boundaries and improve the binding force among boundaries,so as to reduce remarkably the intergranular cracking.
文摘Many applications operate at sufficiently low temperature conditions where most structural steels become very brittle and, therefore, unsuitable for use in safety-critical structures. So the materials used in the vessels or storage tanks which keep the natural gas at liquefaction temperatures need to remain ductile and crack resistant with a high level of safety. The material also needs to have high strength in order to reduce the wall thickness of the container and it must permit welding without any risk of brittle fracture. 9% Ni steel plates are one of most common used materials in the LNG storage tank application. However, the welding procedure for 9% Ni steel plates requires high level of skills of welding that is strictly controlled welding parameter for balancing avoidance of cold and hot cracking and maintenance of high strength. Mechanical properties are important characteristics of the weldment that must confirm to the application feasibility as well as functional requirements of the welded joint. The only way to enhanced the mechanical properties of welded joint by controlling the parameters of using welding process. From the main variables of the arc welding process are the heat input and interpass temperature where the two variables control the thermal cycle of welding process. The experiment show that for thin test specimen with thickness ≤ 14 mm, the heat input range from 1.4 to 2 KJ/mm and controlling interpass temperature within 80°C give high tensile strength with improving the toughness properties of welded joint and reduce the probability of brittle fracture happened by increase the ductility and reduce the yield strength and increased the transition temperature.
