Automation Technology in Welding Seam Welding Machining Design

With the continuous development of society,the gradual improvement of mechanical automation technology has been introduced into the production of many enterprises in China,which has had a great impact on the increase of China′s gross national product.Applying mechanical automation technology greatly saves labor cost,improves working efficiency and the production level of enterprises,effectively promotes the development of enterprises,and increases the enterprise′s income.In addition,mechanical automation technology is closely related to product production⁃related technology and plays a very important role in the innovation of enterprise products.This article will briefly introduce the design and application of automation technology in welding seam welding design,and understand the development background,research status,current application and simulation design.

Discussion on Construction Technology and Welding Deformation of High-Rise Steel Frame Structure

Because of urbanization,land resources in China’s cities has become increasingly scarce.Therefore,modern buildings are becoming taller,making high-rise steel frame structures the new favorite of the construction industry.However,the construction of high-rise steel frame structures requires advanced technology.If the construction technology is effectively implemented and the welding techniques of the construction personnel align with the requirements for high-rise steel frame structures,it can help mitigate deformations in the steel structure,thus preserving the overall construction quality of high-rise steel frame structures.To enhance the applicability of steel frame structures in high-rise buildings,this paper focuses on analyzing the optimization path for the construction process of high-rise steel frame structures.It introduces a tailored approach to control welding-induced deformations in steel frame structures,aiming to make a valuable contribution to the advancement of China’s construction industry.

Progress of welding technology in aviation industry

Welding in aviation industry has become one of the dominate processing technologies for manufacturing flying apparatus.The percentage of welded structures in designs of new flying apparatus has been continuously growing up.Welding technology provides a freedom and guarantee to new structure design and new material application. Technical and economic benefits have been obtaining in application of newly developed welding technologies and achievements in research, such as, SPF/DB,electron beam welding, breezing,low stress nondistortion welding etc.

Progress of the Chinese shipbuilding industry and welding technology

The China state shipbuilding corporation (CSSC), a leading shipbuilding enterprise of the Chinese shipbuilding industry, has made rapid progress during recent years. The welding technology, considered as the crucial factor in the development of the industry, plays a significant role. This paper presents the growth of shipbuilding technology, the associated welding processes and the prospects for the shipbuilding industry.

EFFECT OF Fe_2O_3 ON WELDING TECHNOLOGY AND MECHANICAL PROPERTIES OF WELD METAL DEPOSITED BY SELF-SHIELDED FLUX CORED WIRE

Five experimental self-shielded flux cored wires are fabricated withdifferent amount of Fe_2O_3 in the flux. The effect of Fe_2O_3 on welding technology and mechanicalproperties of weld metals deposited by these wires are studied. The results show that with theincrease of Fe_2O_3 in the mix, the melting point of the pretreated mix is increased. LiBaF_3 andBaFe_(12)O_(19), which are very low in inherent moisture, are formed after the pretreatment. Themechanical properties are evaluated to the weld metals. The low temperature notch toughness of theweld metals is increased linearly with the Fe_2O_3 content in the flux due to the balance betweenFe_2O_3 and residual Al in the weld metal. The optimum Fe_2O_3 content in flux is 2.5 percent approx3.5 percent.

Application and prospect of computer technology in welding materials field

This paper summarizes the application status of computer technology in welding materials field from three aspects: the CAD of welding materials, the date base system for welding materials and the expert system for welding materials .Besides, this paper explores and discusses the existing problems and the developing trend in the future.

Achievements and developing trend of welding technology in Chinese shipbuilding

China's shipbuilding welding industry has passed a history of 40 years,and the rapid progresses in high efficient and automatic welding technology taken place in the recent 10 years, have made significant contribution to the development of national shipbuilding industry as well as to the state key projects, which promotes the welding consumables and equipment industry in China.This article presents the new welding technologices used in Chinese shipbuilding industry,particularly in recent decade,including new welding consumables and equipment,and economical benfit, caused by these new technologies,and predicts foe welding technology developing trend for Chinese shipbuilding industry in authors'opinion.

Welding technology in oil-field construction in China

This paper introduces the application and development of welding technology in the oil-field construction in China. It focuses on introducing,by statistics,the growth of working capacity in the welding engineering of oil well heads,long-distance oil transmission lines,large-scale storage tanks, various kinds of oil station and stores, and the applications of welding technology in the typical construction of oil field. Finally, it presents suggestions on the future development of welding technology in oil-field construction for discussion.

Development of welding technology of hydroelectric power equipment

Hydroelectric power equipment consists of a hydro-turbine and a hydrogenerator whose weldments have the features of complicated construction and large bulk as well as some parts operating under water. With the increase of unit rating of the hydroelectric power equipment, the application field of high strength steel and dissimilar steel has been enlarged. What to be introduced in this paper is the development of the welding technology of large hydroelectric generating equipment in China since the 1970s, and the development orientation of its welding construction and procedure in the future.

Current status and prospects of welding technology in China

In this paper the history of welding technology and the current status in China was reviewed, and based on the situation the developmental trend was prospected.

Effects of welding current on properties of A-TIG welded AZ31 magnesium alloy joints with TiO_2 coating

The effects of welding current on the macro-morphology, microstructure and mechanical properties of tungsten inert gas(TIG) welded AZ31 magnesium alloy joints with TiO2 coating were investigated. The results showed that the increase of welding current led to the increase in the depth/width ratio and deteriorated the surface appearance of the welded seams with TiO2 coating. The grain size of α-Mg and the amount of granular β-Mg17Al12 particles in the welded seams also increased. The welded joints with TiO2 coating exhibited a deeper weld penetration and larger grain size compared with the welded joint without TiO2 coating. When the welding current was less than 130 A, the ultimate tensile strength of the welded joints with TiO2 coating increased with the increase in welding current and then decreased when the welding current was greater than 130 A. The average microhardness of the heat-affected zone and fusion zone decreased gradually with the increase of welding current.

Optimality analysis of multiplex A-TIG welding flux for nickel-base superalloy

Orthogonal experiment is employed to study a new kind of multiplex flux for nickel-base superalloy. This activated TIG welding flux is composed of NaF, MgF2 and CaF2, and their proportion is 5：4：1. Compared with conventional TIG welding, the penetration increases 164% by the action of the flux. Tensile test result indicates that the fracture strength of the mixed flux A-TIG weld bead is higher than base metal, and it increases along with the decrement of the welding current. The average extensibility of the weldment is beyond 100%, which means perfect ductility. MetaUographs elucidate that there exist lots of deep and evenly distributed dimples on the fiacture section of weld bead while on that of base metal there only exists a few shallow dimples and massive tearing ridge.

ON INTELLIGENTIZED TECHNOLOGIES FOR MODERN WELDING MANUFACTURING

A short survey on researching and developing status of intelligenttechnologies in modem welding manufacturing is given. According to the developing trend of advancedmanufacturing technology, a concept on intelligentized welding manufacturing engineering (IWME), ispresented for systematization of researching and developing domains on welding automation,intelligentized welding, robotic and flexible welding and advanced welding manufacturingtechnologies. And key technologies of welding intelligent manufacturing and its developing trend inthe future are investigated.

Research on key control technologies of all-position automatic welding machine

The pipeline all-position automatic welding machine system is a special welding system for automatically welding circumferential joint of pipeline on site, which has been widely used to the long-distance pipeline construction projects due to the advantages of automatic control for welding parameters at all-position, moving speed of bugs and operating. In this paper, the key control technologies of PAWM all-position automatic welding machine （ developed by Pipeline Research Institute of CNPC） such us the automatic control system, control software, personal digital assistant （PDA） software and complex programmable logic device （ CPLD ） program as well us the control method of welding parameter have been described detailedly. With the higher welding quality, higher welding effwiency and lower labor intensity, PA WM all-position automatic welding machine has been successfully applied in many famous pipeline construction projects.

The study of measuring technology on the dynamic mechanical properties of welded joint with high strainrate

In this paper, to meet the needs of studying work of dynamic mechanical properties of welded joint, the dynamic mechanical properties of welded joint were measured by means of SHPB(Split Hopkinson Pressure Bar).The dynamic mechanical property's curves of every part of welded joint were obtained. For studying the dynamic behavior of mechanical heterogeneity of welded joint, important data were offered. The method of test creates a new way of studying dynamic mechanical properties of welded joint.

Special Technologies Related to Electron Beam Welding

In order to improve the manufacturing quality of electron beam welding,some technologies are developed by using the special features of electron beam.Comparing with the conventional electron beam welding,the usage of multi-beam technology and micro-beam technology are introduced.In addition.the development of beam diagnostic system is also presented.

A new weld repair technique for friction stir welded aluminium structure:inertia friction pull plug welding

The paper gives an analysis on technical characteristics of repair techniques for friction stir welding defects. To overcome the defects,a new repair technique, inertia friction pull plug welding( IFPPW), was researched and its equipment was developed as well. Elementary datum was achieved by investigating the influences of technological parameters on mechanical properties and by analyzing the structural characteristics of repair joint with IFPPW. The study shows that the stability and reliability of welding process of IFPPW can be guaranteed through the constant energy from the flywheel.Integrated with the advantages of friction pull plug welding,the IFPPW,free from back anvil,is considered as a promising technique in repair of termination keyhole of bobbin tool friction stir welding and point-like defects in aluminum alloy welding.

Microstructure and mechanical properties of TIG/A-TIG welded AZ61/ZK60 magnesium alloy joints

The dissimilar joints of AZ61 and ZK60 magnesium alloys were obtained by tungsten inert gas arc(TIG)welding and activating tungsten inert gas arc(A-TIG)welding processes.Microstructure characterization shows that,the fineα-Mg equiaxed dendrite crystals contained Mg17Al12 and MgZn2 particles in the fusion zone.The average size of theα-Mg grains in the fusion zone was refined to 19μm at welding current of 80 A,which resulted in the largest tensile strength of 207 MPa.The tensile strength and the width of the beam of the A-TIG welded AZ61/ZK60 joints showed strong dependence on the amount of TiO2.However,the inhomogeneity of the heat-affected zone near different base metals presented no significant effect on the mechanical properties of the welded joint.

Study of Multi-Function Micro-Plasma Spraying Technology

A multi-functional micro-arc plasma spraying system was developed according to aerodynamics and plasma spray theory. The soft switch IGBT （Insulated Gate Bipolar Transistor） invert technique, micro-computer control technique, convergent-divergent nozzle structure and axial powder feeding techniques have been adopted in the design of the micro-arc plasma spraying system. It is not only characterized by a small volume, a light weight, highly accurate control, high deposition efficiency and high reliability, but also has multi-functions in plasma spraying, welding and quenching. The experimental results showed that the system can produce a supersonic flame at a low power, spray Al2O3 particles at an average speed up to 430 m/s, and make nanostructured AT13 coatings with an average bonding strength of 42.7 MPa. Compared to conventional 9M plasma spraying with a higher power, the coatings with almost the same properties as those by conventional plasma spray can be deposited by multi-functional micro-arc plasma spraying with a lower power plasma arc due to an improved power supply design, spray gun structure and powder feeding method. Moreover, this system is suitable for working with thin parts and undertaking on site repairs, and as a result, the application of plasma spraying will be greatly extended.

Study of microstructures and properties for girth weldingof domestic X70 pipeline steels

With the development of domestic pipeline steels, it is necessary to develop suitable welding technology which can improve the properties of the welded pipeline. In this paper, the microstructures and mechanical properties of domestic XTO pipeline steels and welded joints are discussed. The welding consumables of BOHLER E6010 and HOBART 81N1 are matched for girth welding. The following characteristics in heat-affected zone（ HAZ） are indicated that microstructures of intercritical HAZ（ ICHAZ） is finer and more uniform, the grain sizes of fine-grain HAZ （ FGHAZ） and subcritical HAZ （ SCHAZ） are smaller than that of coarse-grain HAZ（ CGHAZ）. The hardness, tensile strength and toughness of welded joints come up to the standard. The micrographs of impact specimens in welded joints are cleavage, quasi-cleavage and dimple which shows there is typical ductile rupture.