In order to obtain the Al wires with good mechanical properties and high electrical conductivities, conductive wires of Al-0.16 Zr, Al-0.16 Sc, Al-0.12Sc-0.04Zr（mass fraction, %） and pure Al（99.996%） were produced...In order to obtain the Al wires with good mechanical properties and high electrical conductivities, conductive wires of Al-0.16 Zr, Al-0.16 Sc, Al-0.12Sc-0.04Zr（mass fraction, %） and pure Al（99.996%） were produced with the diameter of 9.5 mm by continuous rheo-extrusion technology, and the extruded materials were heat treated and analyzed. The results show that the separate additions of 0.16% Sc and 0.16% Zr to pure Al improve the ultimate tensile strength but reduce the electrical conductivity, and the similar trend is found in the Al-0.12Sc-0.04 Zr alloy. After the subsequent heat treatment, the wire with the optimum comprehensive properties is Al-0.12Sc-0.04 Zr alloy, of which the ultimate tensile strength and electrical conductivity reach 160 MPa and 64.03%（IACS）, respectively.展开更多
The underwater electrical explosion of an aluminum wire is influenced by many factors, such as wire parameters, pulsed power energy, etc. In this paper, underwater electrical explosion of an aluminum wire was investig...The underwater electrical explosion of an aluminum wire is influenced by many factors, such as wire parameters, pulsed power energy, etc. In this paper, underwater electrical explosion of an aluminum wire was investigated with pulsed voltage in the time scale of a few microseconds. A self-integrated Rogowski coil and a voltage divider were used for the measurements of current and voltage at the wire load, respectively. The deposited energy before breakdown was calculated based on experimental waveforms of current and voltage by mathematical method. Effects of the applied voltage, circuit inductance and sion and energy deposition were analyzed by means parameters of Al wire on the electrical exploof experiments and calculation. The results show that the current rise rate has an important influence on explosion process, such as the energy deposition before breakdown, the electrical power as well as the various explosion stages. A higher current rise rate can be achieved by increasing applied voltage and decreasing circuit inductance. The inhomogeneity of the energy deposition will result in prematured breakdown as well as lowered energy deposition, making the explosion process of wire more complicated.展开更多
The effect of different regimes of heat treatment on the tensile strength of SiC coated composite of C fibers reinforced Al wires has been investigated.Their tensile strength may increase under treatment either at 500...The effect of different regimes of heat treatment on the tensile strength of SiC coated composite of C fibers reinforced Al wires has been investigated.Their tensile strength may increase under treatment either at 500℃ for 2h or 550℃ for 1h,but decrease over 600℃.After the strength tests of extracted fibers from composite wires,the SiC coating is an excellent protection to C fibers.EPMA and EDAX showed that the C/Al interface of the composite wires is stable under treatment below 600℃,but unstable at 650℃展开更多
The trade-off relation between the strength and the electrical conductivity has been a Iong-standing dilemma in metallic materials. In the study, three key principles, i.e.elongated grains, sharp texture and nano-scal...The trade-off relation between the strength and the electrical conductivity has been a Iong-standing dilemma in metallic materials. In the study, three key principles, i.e.elongated grains, sharp texture and nano-scale precipitates, were presented for preparing Al wire with high strength and high electrical conductivity based on the specially designed experiments for breaking the mutually exclusive relation between the strength and the electrical conductivity. The results show that the elongated grains could lead to a higher electrical conductivity in Al wire without sacrificing the strength;while, the <111> sharp texture can efficiently strengthen the Al wire without influencing the electrical conductivity. Furthermore, nano-scale precipitates with proper size can simultaneously improve the strength and electrical conductivity of Al alloy wire. Under the guidance of the above three key principles, Al wires with high strength and high conductivity were prepared.展开更多
Cored wires for electric arc spraying of Al/Al 2 O 3 MMC coatings were developed, with Al 2 O 3 powder as the core material and commercial aluminium strip as the retaining sheath. The bond strength, ...Cored wires for electric arc spraying of Al/Al 2 O 3 MMC coatings were developed, with Al 2 O 3 powder as the core material and commercial aluminium strip as the retaining sheath. The bond strength, Al 2 O 3 content, microstructure, micro-hardness and wear resistance of coatings produced by arc spraying of the cored wires were experimentally investigated and were compared with those of pure aluminum coating.展开更多
Twin wire weld temperature results calculated by classical double ellipsoid heat source model are bigger than the experimental results. By analyzing the shape of twin wire welding arcs and the track of droplets transi...Twin wire weld temperature results calculated by classical double ellipsoid heat source model are bigger than the experimental results. By analyzing the shape of twin wire welding arcs and the track of droplets transition, the phenomena that both the fore arc and rear arc of twin wire welding deflect to the middle of the two arcs is found. Based on this the double ellipsoid heat source model is amended, and a heat source model which can be applied to calculate the temperature field of twin wire welding was put forward. This model is testified by actual experiment of temperature sampling. Then, the evolution regularities of longitudinal and transverse stress for 2219 sheets were investigated under the condition of twin wire welding. The result shows that longitudinal residual stress value of twin wire welding is 10% higher than that of the single wire welding.展开更多
基金Project(51222405)supported by the National Natural Science Foundation for Outstanding Young Scholars of ChinaProject(51034002)supported by the National Natural Science Foundation of ChinaProject(120502001)supported by the Fundamental Research Funds for the Central Universities of China
文摘In order to obtain the Al wires with good mechanical properties and high electrical conductivities, conductive wires of Al-0.16 Zr, Al-0.16 Sc, Al-0.12Sc-0.04Zr（mass fraction, %） and pure Al（99.996%） were produced with the diameter of 9.5 mm by continuous rheo-extrusion technology, and the extruded materials were heat treated and analyzed. The results show that the separate additions of 0.16% Sc and 0.16% Zr to pure Al improve the ultimate tensile strength but reduce the electrical conductivity, and the similar trend is found in the Al-0.12Sc-0.04 Zr alloy. After the subsequent heat treatment, the wire with the optimum comprehensive properties is Al-0.12Sc-0.04 Zr alloy, of which the ultimate tensile strength and electrical conductivity reach 160 MPa and 64.03%（IACS）, respectively.
基金supported by the State Key Program of National Natural Science Foundation of China(No.50637010)
文摘The underwater electrical explosion of an aluminum wire is influenced by many factors, such as wire parameters, pulsed power energy, etc. In this paper, underwater electrical explosion of an aluminum wire was investigated with pulsed voltage in the time scale of a few microseconds. A self-integrated Rogowski coil and a voltage divider were used for the measurements of current and voltage at the wire load, respectively. The deposited energy before breakdown was calculated based on experimental waveforms of current and voltage by mathematical method. Effects of the applied voltage, circuit inductance and sion and energy deposition were analyzed by means parameters of Al wire on the electrical exploof experiments and calculation. The results show that the current rise rate has an important influence on explosion process, such as the energy deposition before breakdown, the electrical power as well as the various explosion stages. A higher current rise rate can be achieved by increasing applied voltage and decreasing circuit inductance. The inhomogeneity of the energy deposition will result in prematured breakdown as well as lowered energy deposition, making the explosion process of wire more complicated.
文摘The effect of different regimes of heat treatment on the tensile strength of SiC coated composite of C fibers reinforced Al wires has been investigated.Their tensile strength may increase under treatment either at 500℃ for 2h or 550℃ for 1h,but decrease over 600℃.After the strength tests of extracted fibers from composite wires,the SiC coating is an excellent protection to C fibers.EPMA and EDAX showed that the C/Al interface of the composite wires is stable under treatment below 600℃,but unstable at 650℃
基金financially supported by the State Grid Corporation of China (No. 52110416001z)the National Natural Science Foundation of China (No. 51331007)
文摘The trade-off relation between the strength and the electrical conductivity has been a Iong-standing dilemma in metallic materials. In the study, three key principles, i.e.elongated grains, sharp texture and nano-scale precipitates, were presented for preparing Al wire with high strength and high electrical conductivity based on the specially designed experiments for breaking the mutually exclusive relation between the strength and the electrical conductivity. The results show that the elongated grains could lead to a higher electrical conductivity in Al wire without sacrificing the strength;while, the <111> sharp texture can efficiently strengthen the Al wire without influencing the electrical conductivity. Furthermore, nano-scale precipitates with proper size can simultaneously improve the strength and electrical conductivity of Al alloy wire. Under the guidance of the above three key principles, Al wires with high strength and high conductivity were prepared.
文摘Cored wires for electric arc spraying of Al/Al 2 O 3 MMC coatings were developed, with Al 2 O 3 powder as the core material and commercial aluminium strip as the retaining sheath. The bond strength, Al 2 O 3 content, microstructure, micro-hardness and wear resistance of coatings produced by arc spraying of the cored wires were experimentally investigated and were compared with those of pure aluminum coating.
文摘Twin wire weld temperature results calculated by classical double ellipsoid heat source model are bigger than the experimental results. By analyzing the shape of twin wire welding arcs and the track of droplets transition, the phenomena that both the fore arc and rear arc of twin wire welding deflect to the middle of the two arcs is found. Based on this the double ellipsoid heat source model is amended, and a heat source model which can be applied to calculate the temperature field of twin wire welding was put forward. This model is testified by actual experiment of temperature sampling. Then, the evolution regularities of longitudinal and transverse stress for 2219 sheets were investigated under the condition of twin wire welding. The result shows that longitudinal residual stress value of twin wire welding is 10% higher than that of the single wire welding.
