The effects of Cu addition（0.5%, 1%, 1.5%, 2%, and 3%, mass fraction） on the quality index（Qi） and hot tearing susceptibility（HTS） of A356 alloy were investigated. According to the results, Cu addition up to 1.5...The effects of Cu addition（0.5%, 1%, 1.5%, 2%, and 3%, mass fraction） on the quality index（Qi） and hot tearing susceptibility（HTS） of A356 alloy were investigated. According to the results, Cu addition up to 1.5% increases the Qi by almost 10%, which seems to be due to its solid solution strengthening and dispersion hardening effect of Cu-rich Al2Cu and AlMgCuSi compounds. However, further addition of Cu（up to 3%） decreases the Qi by almost 12%, which is likely due to the reduction of tensile strength and elongation caused by increased volume fraction of brittle Cu-rich intermetallics and microporosities in the microstructure. It is also found that Cu increases the HTS of A356 alloy measured by constrained rod casting method. According to the thermal analysis results, Cu widens the solidification range of the alloy, which in turn, decreases its fluidity and increases the time period during which the mushy-state alloy is exposed to the hot tearing susceptible zone. SEM examination of the hot tear surfaces in high-Cu alloys also demonstrates their rough nature and the occurrence of interdendritic/intergranular microcracks as convincing evidences for the initiation of hot tears in the late stages of solidification in which there is not enough time for crack healing.展开更多
The phase composition,microstructure and hardening of aluminum-based experimental alloys containing0.3%Sc,0?14%Si and0?10%Ca(mass fraction)were studied.The experimental study(electron microscopy,thermal analysis and h...The phase composition,microstructure and hardening of aluminum-based experimental alloys containing0.3%Sc,0?14%Si and0?10%Ca(mass fraction)were studied.The experimental study(electron microscopy,thermal analysis and hardnessmeasurements)was combined with Thermo-Calc software simulation for the optimization of the alloy composition.It wasdetermined that the maximum hardening corresponded to the annealing at300?350°С,which was due to the precipitation of Al3Scnanoparticles with their further coarsening.The alloys falling into the phase region(Al)+Al4Ca+Al2Si2Ca have demonstrated asignificant hardening effect.The ternary eutectic(Al)+Al4Ca+Al2Si2Ca had a much finer microstructure as compared to the Al?Sieutectic,which suggests a possibility of reaching higher mechanical properties as compared to commercial alloys of the A356type.Unlike commercial alloys of the A356type,the model alloy does not require quenching,as hardening particles are formed in thecourse of annealing of castings.展开更多
文摘The effects of Cu addition（0.5%, 1%, 1.5%, 2%, and 3%, mass fraction） on the quality index（Qi） and hot tearing susceptibility（HTS） of A356 alloy were investigated. According to the results, Cu addition up to 1.5% increases the Qi by almost 10%, which seems to be due to its solid solution strengthening and dispersion hardening effect of Cu-rich Al2Cu and AlMgCuSi compounds. However, further addition of Cu（up to 3%） decreases the Qi by almost 12%, which is likely due to the reduction of tensile strength and elongation caused by increased volume fraction of brittle Cu-rich intermetallics and microporosities in the microstructure. It is also found that Cu increases the HTS of A356 alloy measured by constrained rod casting method. According to the thermal analysis results, Cu widens the solidification range of the alloy, which in turn, decreases its fluidity and increases the time period during which the mushy-state alloy is exposed to the hot tearing susceptible zone. SEM examination of the hot tear surfaces in high-Cu alloys also demonstrates their rough nature and the occurrence of interdendritic/intergranular microcracks as convincing evidences for the initiation of hot tears in the late stages of solidification in which there is not enough time for crack healing.
基金supported by Russian Science Foundation(Grant No.14-19-00632)
文摘The phase composition,microstructure and hardening of aluminum-based experimental alloys containing0.3%Sc,0?14%Si and0?10%Ca(mass fraction)were studied.The experimental study(electron microscopy,thermal analysis and hardnessmeasurements)was combined with Thermo-Calc software simulation for the optimization of the alloy composition.It wasdetermined that the maximum hardening corresponded to the annealing at300?350°С,which was due to the precipitation of Al3Scnanoparticles with their further coarsening.The alloys falling into the phase region(Al)+Al4Ca+Al2Si2Ca have demonstrated asignificant hardening effect.The ternary eutectic(Al)+Al4Ca+Al2Si2Ca had a much finer microstructure as compared to the Al?Sieutectic,which suggests a possibility of reaching higher mechanical properties as compared to commercial alloys of the A356type.Unlike commercial alloys of the A356type,the model alloy does not require quenching,as hardening particles are formed in thecourse of annealing of castings.
