In this work, the in-situ TiC panicles reinforced composite coating was prepared by plasma transferred arc process on the surface of Q235 steel. Microstructures, phase composition and wear property of the coating were...In this work, the in-situ TiC panicles reinforced composite coating was prepared by plasma transferred arc process on the surface of Q235 steel. Microstructures, phase composition and wear property of the coating were investigated. The results showed that the composite coating consisted mainly of T-Ni, TiC, Cr23C6, Cr7C3, Ni3Si, CrB, Cr5B3 and FeNi3 phases, and was characterized by fine TiC panicles embedded in Ni matrix. The wear resistance of composite coating was significantly improved compared with that of the steel substrate. The wear volume loss of the substrate was 443 mm3, which was about 9 times as that of in-situ TiC particles reinforced composite coating (49 mm3 ). It is mainly attributed to the presence of chromium carbide particles and in-situ TiC particles and their favorable combination with Ni matrix.展开更多
In-situ alloy development during surface processing allows for a limitless materials selection to protect components exposed to severe service conditions. In fact surface alloying offers the possibility to strengthen ...In-situ alloy development during surface processing allows for a limitless materials selection to protect components exposed to severe service conditions. In fact surface alloying offers the possibility to strengthen surface components with alloys that would not be possible to process otherwise. This work used Plasma transferred arc (PTA) hardfacing for surface alloying. Different amounts of aluminium powder, 5-25%, were added to a Ni based superalloy, from Hastealloy C family, in the atomized form. The mixture was homogeneized in a ball mill and PTA deposited on carbon steel substrate. The influence of different processing parameters on the final surface alloy was evaluated as current intensity and depositing velocity were varied. Coatings were characterized by optical and scanning electronic microscopy, X-ray diffraction and Vickers microhardness profiles, under a 500g load. Results showed that PTA hardfacing is an adequate surface alloying. For the conditions tested increasing hardness was obtained by solid solution for the lower amounts of Al added and due to the new intermetallic phases for the richer Al mixture.展开更多
The statistical probability and their variation regularity of the measurable characteristic parameters in the CO 2 arc welding droplet short circuiting transfer process have been studied. The statistical analysis sh...The statistical probability and their variation regularity of the measurable characteristic parameters in the CO 2 arc welding droplet short circuiting transfer process have been studied. The statistical analysis shows that the sensitivity of each characteristic parameter with regard to the variation of the short circuiting transfer process is different. The sensitivity of 4 kinds among these characteristic parameters is more intense than that of the short circuiting transfer frequency. In order to take account of the synthetic influence of these characteristic parameters, by means of the characteristic parameters synthetic value, a quantitative evaluation function is built up to describe and evaluate the short circuiting transfer process of CO 2 arc welding in real time. The testing shows that the evaluation function can give a suitable synthetic valuation for the short circuiting transfer process with a variety of welding variables.展开更多
Based on the phase state reconstruction of welding current in short-circuiting gas metal arc welding using carbon dioxide as shielding gas, the approximate entropy of welding current as well as its standard deviation ...Based on the phase state reconstruction of welding current in short-circuiting gas metal arc welding using carbon dioxide as shielding gas, the approximate entropy of welding current as well as its standard deviation has been calculated and analysed to investigate their relation with the stability of electric arc and welding process. The extensive experimental and calculated results show that the approximate entropy of welding current is significantly and positively correlated with arc and welding process stability, whereas its standard deviation is correlated with them negatively. A larger approximate entropy and a smaller standard deviation imply a more stable arc and welding process, and vice versa. As a result, the approximate entropy of welding current promises well in assessing and quantifying the stability of electric arc and welding process in short-circuiting gas metal arc welding.展开更多
In the proposed method, the current/arc is guided through the keyhole so that the energy of the plasma jet is compensated while it is consumed in heating the workpiece along the keyhole. As a result, deep narrow penet...In the proposed method, the current/arc is guided through the keyhole so that the energy of the plasma jet is compensated while it is consumed in heating the workpiece along the keyhole. As a result, deep narrow penetration has been achieved on 12.7 mm (1/2') thick stainless steel plates using 70 A welding current.展开更多
In order to get a better understanding of the vacuum consumable arc remelting(VAR) processes and thus to optimize them,a 3D finite element model was developed for the temperature fields and heat transfer of titanium a...In order to get a better understanding of the vacuum consumable arc remelting(VAR) processes and thus to optimize them,a 3D finite element model was developed for the temperature fields and heat transfer of titanium alloy ingots during VAR process.The results show that the temperature fields obtained by the simulation are well validated through the experiment results.The temperature distribution is different during the whole VAR process and the steady-state molten pool forms at 329 s for d100 mm × 180 mm ingots.At the initial stage of remelting,the heat dissipation of crucible bottom plays an important role in the whole heat dissipation system.At the middle of remelting,the crucible wall becomes a major heat dissipation way.The effect of cooling velocity on the solidification structure of ingots was investigated based on the temperature fields and the results can well explain the macrostructure of titanium alloy ingots.展开更多
The existing research of welding arc mainly focuses on the stable combustion state and the research on the mechanism of welding arc ignition process is quite lack.The tungsten inert gas(TIG) touch arc ignition proce...The existing research of welding arc mainly focuses on the stable combustion state and the research on the mechanism of welding arc ignition process is quite lack.The tungsten inert gas(TIG) touch arc ignition process is observed via a high speed camera and the high time resolution spectral diagnosis system.The changing phenomenon of main ionized element provided the electrons in the arc ignition is found.The metallic element is the main contributor to provide the electrons at the beginning of the discharging,and then the excitated shielding gas element replaces the function of the metallic element.The electron density during the period of the arc ignition is calculated by the Stark-broadened lines of Hα.Through the discussion with the repeatability in relaxation phenomenon,the statistical regularity in the arc ignition process is analyzed.The similar rules as above are observed through the comparison with the laser-assisted arc ignition experiments and the metal inert gas(MIG) arc ignition experiments.This research is helpful to further understanding on the generation mechanism of welding arc ignition and also has a certain academic and practical significance on enriching the welding physical theoretical foundation and improving the precise monitoring on automatic arc welding process.展开更多
New methods are presented for processing and interpretation of shallow marine differential magnetic data, including constructing maps of offshore total magnetic anomalies with an extremely high reso- lution of up to 1...New methods are presented for processing and interpretation of shallow marine differential magnetic data, including constructing maps of offshore total magnetic anomalies with an extremely high reso- lution of up to 1-2 nT, mapping weak anomalies of 5-10 nT caused by mineralization effects at the contacts of hydrocarbons with host rocks, estimating depths to upper and lower boundaries of anom- alous magnetic sources, and estimating thickness of magnetic layers and boundaries of tectonic blocks. Horizontal dimensions of tectonic blocks in the so-called "seismic gap" region in the central Kuril Arc vary from 10 to 100 km, with typical dimensions of 25-30 km. The area of the "seismic gap" is a zone of intense tectonic activity and recent volcanism. Deep sources causing magnetic anomalies in the area are similar to the "magnetic belt" near Hokkaido. In the southern and central parts of Barents Sea, tectonic blocks with widths of 30-100 kin, and upper and lower boundaries of magnetic layers ranging from depths of 10 to 5 km and 18 to 30 km are calculated. Models of the magnetic layer underlying the Mezen Basin in an inland part of the White Sea-Barents Sea paleorift indicate depths to the lower boundary of the layer of 12-30 km. Weak local magnetic anomalies of 2-5 nT in the northern and central Caspian Sea were identified using the new methods, and drilling confirms that the anomalies are related to concentrations of hydrocarbon. Two layers causing magnetic anomalies are identified in the northern Caspian Sea from magnetic anomaly spectra. The upper layer lies immediately beneath the sea bottom and the lower layer occurs at depths between 30-40 m and 150-200 m.展开更多
A numerical simulation model for 252 kV puffer circuit breaker is constructed, by using a proven commercial computational fluid dynamics (CFD) package, PHOENICS. The model takes into account the moving parts in the ...A numerical simulation model for 252 kV puffer circuit breaker is constructed, by using a proven commercial computational fluid dynamics (CFD) package, PHOENICS. The model takes into account the moving parts in the circuit breaker, turbulence enhanced momentum and energy transport, radiation transport. The arcing process in a SF6 puffer circuit breaker with two hollow contacts is simulated under different conditions, and the simulation results are verified with experimental results. Through simulation, the pressure, temperature and velocity in the arc quenching chamber can be obtained. The simulation model is also capable of predicting the influence of design parameters variations on breaker performance, and can thus help to reduce the number of short-circuit tests during the design stage.展开更多
In order to detecting and tracking along the weld seam with rotating arc sensor in underwater welding,the highpressure water environment rotating arc welding hardware platform is established and welding experiments us...In order to detecting and tracking along the weld seam with rotating arc sensor in underwater welding,the highpressure water environment rotating arc welding hardware platform is established and welding experiments using rotating arc sensor is done. Different radius of rotating arc sensor is used. And the corresponding welding current and voltage is obtained,which is compared with the results of rotating arc sensor short-circuit process simulation model under high-pressure water environment established in this article. The results show that under high-pressure water environment,rotating arc radius should be optimized,otherwise the short-circuit-arcing cycle will transit to a short-circuit-arcing-abruption cycle,making the welding quality poor. At last the critical radius between the short-circuit-arcing cycle and short-circuit-arcing-abruption cycle under high-pressure water environment is obtained.展开更多
Copper nanopowders were successfully prepared by anodic arc discharging plasma method with home-made experimental apparatus.The effects of various processing parameters on the particle size of Cu nanopowders were inve...Copper nanopowders were successfully prepared by anodic arc discharging plasma method with home-made experimental apparatus.The effects of various processing parameters on the particle size of Cu nanopowders were investigated in the process,and the optimum processing parameters were obtained.In addition,the morphology,crystal structure,particle size distribution of the nanopowders were characterized via X-ray diffraction(XRD),transmission electron microscopy(TEM)and the corresponding selected area electron diffraction(SAED).The experimental results show that the crystal structure of the samples is the same fcc structure as that of the bulk materials.The processing parameters play a major role in controlling the particle size.The particle size increases with the increase of the arc current or gas pressure.展开更多
It is of great significance to develop an intelligent monitoring system for weld penetration defects such as incomplete penetration and burn-through in real-time during robotic arc welding process. In this paper, robo...It is of great significance to develop an intelligent monitoring system for weld penetration defects such as incomplete penetration and burn-through in real-time during robotic arc welding process. In this paper, robotic gas metal arc welding experiments are carried out on the mild steel test pieces with Vee-type groove. Through-the-arc sensing method is used to capture the transient values of the welding voltage and current. The raw data of the captured welding current and voltage are processed statistically, and the feature vector SIO is extracted to correlate the welding conditions to the weld penetration information. It lays foundation for intelligent monitoring of weld quality in robotic arc welding.展开更多
This paper presents a new spline called arc spline.It takes two arcsconnecting adjacent points among a sampled series,with known tangental of eachsampled point.The calculation for the parallel.the curve length and the...This paper presents a new spline called arc spline.It takes two arcsconnecting adjacent points among a sampled series,with known tangental of eachsampled point.The calculation for the parallel.the curve length and the segment-ing point coordinates are simple,thus making map symbol generation simplified.When 'arclet' occurs,some special processing must be taken.展开更多
A modified mathematical model of heat source for rotating arc welding (RAW) process was developed for investigating the heat and temperature distribution. The characteristics of temperature field based on the comple...A modified mathematical model of heat source for rotating arc welding (RAW) process was developed for investigating the heat and temperature distribution. The characteristics of temperature field based on the complex welding motion trajectory were studied. In this work, a transient three-dimensional ( 3D ) model was established and computed by a finite element analysis computer program MARC as well as its subroutine. In RA'W process, the temperature changes in the style of stepladder. Moreover in the high temperature zone, there are multiple peak temperature points. These characteristics of temperature distribution are induced by the arc rotating which leads the repetitive heating or fasing during the welding process. In contrast with non-rotating arc (NRAW) process, the width of temperature distribution enlarges, and the peak temperature of weld pool decreases. Good agreement is shown between the computed results and experimental results of thermal cycle in RAW process.展开更多
In this investigation, an attempt has been made to study the influence of welding consumables on the factors that influence cold cracking of armour grade quenched and tempered (Q&.T) steel welds. Flux cored arc wel...In this investigation, an attempt has been made to study the influence of welding consumables on the factors that influence cold cracking of armour grade quenched and tempered (Q&.T) steel welds. Flux cored arc welding (FCAW) process were used making welds using austenitic stainless steel (ASS) and low hydrogen ferritic steel (LHF) consumables. The diffusible hydrogen levels in the weld metal of the ASS and LHF consumables were determined by mercury method. Residual stresses were evaluated using X-ray stress analyzer and implant test was carried out to study the cold cracking of the welds. Results indicate that ASS welds offer a greater resistance to cold cracking of armour grade Q&T steel welds.展开更多
As a deposition technology, gas metal arc welding (GMAW) has shown new promise for rapid prototyping of metallic parts. During the process of metal forming using the arc of GMA W, low heat input and stable droplet t...As a deposition technology, gas metal arc welding (GMAW) has shown new promise for rapid prototyping of metallic parts. During the process of metal forming using the arc of GMA W, low heat input and stable droplet transition are critical to high quality figuration. The effects of various processing parameters on figuration quality were studied in the experiment of GMA W rapid prototyping using the wire of ERSO-6 , including welding voltage, wire feeding rate, welding speed and so on. The optimal parameters for ERSO-6 are obtained. Simultaneously, it is verified that the rapid prototyping parts with favorable structures and quality can be achieved under the conditions of low heat input and stable droplet transition.展开更多
文摘In this work, the in-situ TiC panicles reinforced composite coating was prepared by plasma transferred arc process on the surface of Q235 steel. Microstructures, phase composition and wear property of the coating were investigated. The results showed that the composite coating consisted mainly of T-Ni, TiC, Cr23C6, Cr7C3, Ni3Si, CrB, Cr5B3 and FeNi3 phases, and was characterized by fine TiC panicles embedded in Ni matrix. The wear resistance of composite coating was significantly improved compared with that of the steel substrate. The wear volume loss of the substrate was 443 mm3, which was about 9 times as that of in-situ TiC particles reinforced composite coating (49 mm3 ). It is mainly attributed to the presence of chromium carbide particles and in-situ TiC particles and their favorable combination with Ni matrix.
文摘In-situ alloy development during surface processing allows for a limitless materials selection to protect components exposed to severe service conditions. In fact surface alloying offers the possibility to strengthen surface components with alloys that would not be possible to process otherwise. This work used Plasma transferred arc (PTA) hardfacing for surface alloying. Different amounts of aluminium powder, 5-25%, were added to a Ni based superalloy, from Hastealloy C family, in the atomized form. The mixture was homogeneized in a ball mill and PTA deposited on carbon steel substrate. The influence of different processing parameters on the final surface alloy was evaluated as current intensity and depositing velocity were varied. Coatings were characterized by optical and scanning electronic microscopy, X-ray diffraction and Vickers microhardness profiles, under a 500g load. Results showed that PTA hardfacing is an adequate surface alloying. For the conditions tested increasing hardness was obtained by solid solution for the lower amounts of Al added and due to the new intermetallic phases for the richer Al mixture.
文摘The statistical probability and their variation regularity of the measurable characteristic parameters in the CO 2 arc welding droplet short circuiting transfer process have been studied. The statistical analysis shows that the sensitivity of each characteristic parameter with regard to the variation of the short circuiting transfer process is different. The sensitivity of 4 kinds among these characteristic parameters is more intense than that of the short circuiting transfer frequency. In order to take account of the synthetic influence of these characteristic parameters, by means of the characteristic parameters synthetic value, a quantitative evaluation function is built up to describe and evaluate the short circuiting transfer process of CO 2 arc welding in real time. The testing shows that the evaluation function can give a suitable synthetic valuation for the short circuiting transfer process with a variety of welding variables.
基金Project supported by the National Natural Science Foundation of China(Grant Nos50375053 and 50575077)
文摘Based on the phase state reconstruction of welding current in short-circuiting gas metal arc welding using carbon dioxide as shielding gas, the approximate entropy of welding current as well as its standard deviation has been calculated and analysed to investigate their relation with the stability of electric arc and welding process. The extensive experimental and calculated results show that the approximate entropy of welding current is significantly and positively correlated with arc and welding process stability, whereas its standard deviation is correlated with them negatively. A larger approximate entropy and a smaller standard deviation imply a more stable arc and welding process, and vice versa. As a result, the approximate entropy of welding current promises well in assessing and quantifying the stability of electric arc and welding process in short-circuiting gas metal arc welding.
基金This work is supported by the National Natural Science Foundation under Grant DMI-9812981
文摘In the proposed method, the current/arc is guided through the keyhole so that the energy of the plasma jet is compensated while it is consumed in heating the workpiece along the keyhole. As a result, deep narrow penetration has been achieved on 12.7 mm (1/2') thick stainless steel plates using 70 A welding current.
基金Project(2007CB613802) supported by the National Basic Research Program of China
文摘In order to get a better understanding of the vacuum consumable arc remelting(VAR) processes and thus to optimize them,a 3D finite element model was developed for the temperature fields and heat transfer of titanium alloy ingots during VAR process.The results show that the temperature fields obtained by the simulation are well validated through the experiment results.The temperature distribution is different during the whole VAR process and the steady-state molten pool forms at 329 s for d100 mm × 180 mm ingots.At the initial stage of remelting,the heat dissipation of crucible bottom plays an important role in the whole heat dissipation system.At the middle of remelting,the crucible wall becomes a major heat dissipation way.The effect of cooling velocity on the solidification structure of ingots was investigated based on the temperature fields and the results can well explain the macrostructure of titanium alloy ingots.
基金supported by National Natural Science Foundation of China(Grant No. 50375005)
文摘The existing research of welding arc mainly focuses on the stable combustion state and the research on the mechanism of welding arc ignition process is quite lack.The tungsten inert gas(TIG) touch arc ignition process is observed via a high speed camera and the high time resolution spectral diagnosis system.The changing phenomenon of main ionized element provided the electrons in the arc ignition is found.The metallic element is the main contributor to provide the electrons at the beginning of the discharging,and then the excitated shielding gas element replaces the function of the metallic element.The electron density during the period of the arc ignition is calculated by the Stark-broadened lines of Hα.Through the discussion with the repeatability in relaxation phenomenon,the statistical regularity in the arc ignition process is analyzed.The similar rules as above are observed through the comparison with the laser-assisted arc ignition experiments and the metal inert gas(MIG) arc ignition experiments.This research is helpful to further understanding on the generation mechanism of welding arc ignition and also has a certain academic and practical significance on enriching the welding physical theoretical foundation and improving the precise monitoring on automatic arc welding process.
基金supported by the Russian Fund of Fundamental Research(Grant No.11-05-00280)
文摘New methods are presented for processing and interpretation of shallow marine differential magnetic data, including constructing maps of offshore total magnetic anomalies with an extremely high reso- lution of up to 1-2 nT, mapping weak anomalies of 5-10 nT caused by mineralization effects at the contacts of hydrocarbons with host rocks, estimating depths to upper and lower boundaries of anom- alous magnetic sources, and estimating thickness of magnetic layers and boundaries of tectonic blocks. Horizontal dimensions of tectonic blocks in the so-called "seismic gap" region in the central Kuril Arc vary from 10 to 100 km, with typical dimensions of 25-30 km. The area of the "seismic gap" is a zone of intense tectonic activity and recent volcanism. Deep sources causing magnetic anomalies in the area are similar to the "magnetic belt" near Hokkaido. In the southern and central parts of Barents Sea, tectonic blocks with widths of 30-100 kin, and upper and lower boundaries of magnetic layers ranging from depths of 10 to 5 km and 18 to 30 km are calculated. Models of the magnetic layer underlying the Mezen Basin in an inland part of the White Sea-Barents Sea paleorift indicate depths to the lower boundary of the layer of 12-30 km. Weak local magnetic anomalies of 2-5 nT in the northern and central Caspian Sea were identified using the new methods, and drilling confirms that the anomalies are related to concentrations of hydrocarbon. Two layers causing magnetic anomalies are identified in the northern Caspian Sea from magnetic anomaly spectra. The upper layer lies immediately beneath the sea bottom and the lower layer occurs at depths between 30-40 m and 150-200 m.
文摘A numerical simulation model for 252 kV puffer circuit breaker is constructed, by using a proven commercial computational fluid dynamics (CFD) package, PHOENICS. The model takes into account the moving parts in the circuit breaker, turbulence enhanced momentum and energy transport, radiation transport. The arcing process in a SF6 puffer circuit breaker with two hollow contacts is simulated under different conditions, and the simulation results are verified with experimental results. Through simulation, the pressure, temperature and velocity in the arc quenching chamber can be obtained. The simulation model is also capable of predicting the influence of design parameters variations on breaker performance, and can thus help to reduce the number of short-circuit tests during the design stage.
基金supported by the National Natural Science Foundation of China(Grant No.51665016)founded by the China Scholarship Council(Grant No.201508360113)
文摘In order to detecting and tracking along the weld seam with rotating arc sensor in underwater welding,the highpressure water environment rotating arc welding hardware platform is established and welding experiments using rotating arc sensor is done. Different radius of rotating arc sensor is used. And the corresponding welding current and voltage is obtained,which is compared with the results of rotating arc sensor short-circuit process simulation model under high-pressure water environment established in this article. The results show that under high-pressure water environment,rotating arc radius should be optimized,otherwise the short-circuit-arcing cycle will transit to a short-circuit-arcing-abruption cycle,making the welding quality poor. At last the critical radius between the short-circuit-arcing cycle and short-circuit-arcing-abruption cycle under high-pressure water environment is obtained.
基金Project(3ZS042-B25-017)supported by the Natural Science Foundation of Gansu Province,China
文摘Copper nanopowders were successfully prepared by anodic arc discharging plasma method with home-made experimental apparatus.The effects of various processing parameters on the particle size of Cu nanopowders were investigated in the process,and the optimum processing parameters were obtained.In addition,the morphology,crystal structure,particle size distribution of the nanopowders were characterized via X-ray diffraction(XRD),transmission electron microscopy(TEM)and the corresponding selected area electron diffraction(SAED).The experimental results show that the crystal structure of the samples is the same fcc structure as that of the bulk materials.The processing parameters play a major role in controlling the particle size.The particle size increases with the increase of the arc current or gas pressure.
文摘It is of great significance to develop an intelligent monitoring system for weld penetration defects such as incomplete penetration and burn-through in real-time during robotic arc welding process. In this paper, robotic gas metal arc welding experiments are carried out on the mild steel test pieces with Vee-type groove. Through-the-arc sensing method is used to capture the transient values of the welding voltage and current. The raw data of the captured welding current and voltage are processed statistically, and the feature vector SIO is extracted to correlate the welding conditions to the weld penetration information. It lays foundation for intelligent monitoring of weld quality in robotic arc welding.
文摘This paper presents a new spline called arc spline.It takes two arcsconnecting adjacent points among a sampled series,with known tangental of eachsampled point.The calculation for the parallel.the curve length and the segment-ing point coordinates are simple,thus making map symbol generation simplified.When 'arclet' occurs,some special processing must be taken.
基金Supported by National Natural Science Foundation of China (Grant No. 51005141 ).
文摘A modified mathematical model of heat source for rotating arc welding (RAW) process was developed for investigating the heat and temperature distribution. The characteristics of temperature field based on the complex welding motion trajectory were studied. In this work, a transient three-dimensional ( 3D ) model was established and computed by a finite element analysis computer program MARC as well as its subroutine. In RA'W process, the temperature changes in the style of stepladder. Moreover in the high temperature zone, there are multiple peak temperature points. These characteristics of temperature distribution are induced by the arc rotating which leads the repetitive heating or fasing during the welding process. In contrast with non-rotating arc (NRAW) process, the width of temperature distribution enlarges, and the peak temperature of weld pool decreases. Good agreement is shown between the computed results and experimental results of thermal cycle in RAW process.
基金Armament Research Board (ARMREB),New Delhi for funding this projectwork (Project No MAA/03/41)
文摘In this investigation, an attempt has been made to study the influence of welding consumables on the factors that influence cold cracking of armour grade quenched and tempered (Q&.T) steel welds. Flux cored arc welding (FCAW) process were used making welds using austenitic stainless steel (ASS) and low hydrogen ferritic steel (LHF) consumables. The diffusible hydrogen levels in the weld metal of the ASS and LHF consumables were determined by mercury method. Residual stresses were evaluated using X-ray stress analyzer and implant test was carried out to study the cold cracking of the welds. Results indicate that ASS welds offer a greater resistance to cold cracking of armour grade Q&T steel welds.
文摘As a deposition technology, gas metal arc welding (GMAW) has shown new promise for rapid prototyping of metallic parts. During the process of metal forming using the arc of GMA W, low heat input and stable droplet transition are critical to high quality figuration. The effects of various processing parameters on figuration quality were studied in the experiment of GMA W rapid prototyping using the wire of ERSO-6 , including welding voltage, wire feeding rate, welding speed and so on. The optimal parameters for ERSO-6 are obtained. Simultaneously, it is verified that the rapid prototyping parts with favorable structures and quality can be achieved under the conditions of low heat input and stable droplet transition.