Conception and Design of Active Balancer for Planar Mechanisms

The dynamic balancing is an important issue in mechanism design. For the existing balancing methods, both passive and active ones, there is still room for improvement in adaplability and independency. In view of this, a concept of active balancer is developed as a new solution for the dynamic balancing with more flexibility. The proposed balancer is an independent additional device with a control system inside, which consists of a two-degree-of-freedom （DOF） linkage and a controllable motor, and can be attached to a machine expediently with little change to its original structure and motion. One of the two inputs of the two-DOF linkage shares the same shaft with its output, which is connected to the input shaft of a machine to be balanced and driven by the original actuator. The other input is driven by the control motor. By properly selecting the speed trajectories of the control motor and link parameters of the two-DOF linkage, one or more dynamic effects of the mechanisms can be minimized or eliminated adaptively. The design procedure of the active balancer is put forward and a two-step optimization is developed to find out optimal design parameters of the balancer for various design requirements and constraints. Taking a force-balanced crank-rocker mechanism as the reference mechanism, numerical examples are given to illustrate the design procedure. The balancing effects of the proposed balancer are compared with those of the existing adding dyads （DYAD） method. The results show that the introduction of the control system provides the active balancer with better balancing effect and more flexibility than the DYAD method. A considerable reduction in the dynamic effects （input torque, shaking moment and shaking force） can be achieved for different balancing object by designing the structural and control parameters of the balancer, and the deterioration of dynamic performance caused by alterative working conditions can be compensated effectively by redesigning the control parameters.

Study on online elimination of sudden unbalance-induced vibration using active balancing technology

An active balancing technology has been applied to solve the severe vibration caused by sudden unbalance in rotating machineries during their working process. First, based on the generation principle of sudden unbalance, a simulation test stand with a sudden unbalance generation device was set up. Then, the balancing planes were optimized by using the finite element method （FEM） to determine the position for balancing device installation. Finally, the active balancing experiments were carried out on the test stand. The experimental results indicate that the vibration response caused by sudden unbalance can be decreased from 77μm to 8μm by using the active balancing device, and the vibration amplitude reduction was up to 89.6%. From this example, it can be concluded that the active balancing device, which is installed on a proper position of the rotor, can effectively control the random transient synchronous vibration, demonstrating its high value in engineering practice.

A Review on Self-Recovery Regulation(SR)Technique for Unbalance Vibration of High-End Equipment

The high-end equipment represented by high-end machine tools and aero-engines is the core component of the national intelligent manufacturing plan,and the mass unbalance is the main reason for its excessive vibration,that seriously impacts the operation efficiency and running life of the equipment.In order to change the traditional way that the fault of equipment can only be repaired by human,the self-recovery mechanism of human and animal are given to the equipment in this paper,which forms the self-recovery regulation(SR)system for unbalance vibration of high-end equipment.The system can online generate the self-recovery force to restrain the unbalance vibration of the equipment in operation,which is an important direction for the development of the equipment to the advanced intelligent stage.Based on the basic principles of SR technique,the typical engineering application cases of this technique in the field of aeroengine and high-end machine tools are introduced,and four related studies promoting the development of this technique are summarized and analyzed in turn.It includes feature extraction,imbalance location,regulation method and balancing actuator.Self-recovery Regulation(SR)Technique is an important way to realize intelligent manufacturing and intelligent maintenance.Relevant research can lay a technical foundation for the development of high-end equipment with self-health function.

Optimal Design of Novel Electromagnetic-Ring Active Balancing Actuator with Radial Excitation

Imbalance vibration is a typical failure mode of rotational machines and has significant negative effects on the efficiency,accuracy,and service life of equipment.To automatically reduce the imbalance vibration during the operational process,different types of active balancing actuators have been designed and widely applied in actual production.However,the existing electromagnetic-ring active balancing actuator is designed based on an axial excitation structure which can cause structural instability and has low electromagnetic driving efficiency.In this paper,a novel radial excitation structure and the working principle of an electromagnetic-ring active balancing actuator with a combined driving strategy are presented in detail.Then,based on a finite element model,the performance parameters of the actuator are analyzed,and reasonable design parameters are obtained.Self-locking torque measurements and comparative static and dynamic experiments are performed to validate the self-locking torque and driving efficiency of the actuator.The results indicate that this novel active balancing actuator has sufficient self-locking torque,achieves normal step rotation at 2000 r/min,and reduces the driving voltage by 12.5%.The proposed novel balancing actuator using radial excitation and a combination of permanent magnets and soft-iron blocks has improved electromagnetic efficiency and a more stable and compact structure.

Study on the application of active balancing device to solve the vibration problem for the rotor with bending fault

The rotor with bending faults that occurrs on the rotating machinery usually vibrates seriously. This paper investigates to apply the active balancing device on a flexible rotor with bending faults to solve the vibration problem. Two problems are studied by finite element method firstly： Where the balance actuator is fixed on the shaft and how much the balancing capacity of the active balancing device is needed. The experiment is then carried out on the test rig, which consists of a flexible rotor with bending faults. The test results indicate that the bending rotor peak vibration response can be decreased from 550~m to 40~tm below by using the active balancing device. The peak vibration response decreases approximately by 93 %. The synchronous vibration due to the rotor bending faults can be controlled effectively by using ac- tive balancing device. The active balancing device is especially adapted to solve the problem caused by thermal distortion with time-variation and randomness, which is varied with working conditions, thus it has good practical value in practice.

Adaptive Control of Active Balancing System for a Fast Speed-varying Jeffcott Rotor with Actuator Time Delay

Due to actuator time delay existing in an adaptive control of the active balancing system for a fast speed-varying Jeffcott rotor, if an unsynchronized control force (correction imbalance) is applied to the system, it may lead to degradation in control efficiency and instability of the control system. In order to avoid these shortcomings, a simple adaptive controller was designed for a strictly positive real rotor system with actuator time delay, then a Lyapunov-Krasovskii functional was constructed after an appropriate transform of this sys-tem model, the stability conditions of this adaptive control system with actuator time delay were derived. After adding a filter function, the active balancing system for the fast speed-varying Jeffcott rotor with actuator time delay can easily be converted to a strictly positive real system, and thus it can use the above adaptive controller satisfying the stability conditions. Finally, numerical simulations show that the adaptive controller proposed works very well to perform the active balancing for the fast speed-varying Jeffcott rotor with actuator time delay.

Design and experimental study of active balancing actuator driven by ultrasonic motor

The on-line active balancing system can suppress the vibration caused by unbalance of rotating equipment in real time,and is of great strategic significance for high-end equipment in machining,aviation and other fields.As the core equipment of the on-line active balancing system,the performance parameters of the active balancing actuator determine the overall performance of the balancing system.The balancing method of the existing mechanical balancing actuator is improved,and a new active balancing actuator structure based on ultrasonic motor is proposed.The stress distribution of the actuator is analyzed by establishing a three-dimensional model of the actuator.The feasibility and effectiveness of the above structure are verified by the experimental research on the grinder.The results show that the active balancing actuator based on ultrasonic motor can drive the counterweight to complete the required self-locking and stepping actions in the whole cycle.The structural design scheme is feasible.At the same time,it also shows that the actuator can suppress the unbalance vibration of the grinder.The active balancing actuator based on ultrasonic motor drive studied in this paper lays a foundation for the industrial application of this kind of actuator in the future.

Balancing sub‐reaction activity to boost electrocatalytic urea synthesis using a metal‐free electrocatalyst

Electrocatalytic urea synthesis via coupling of nitrate with CO_(2)is considered as a promising alternative to the industrial urea synthetic process.However,the requirement of sub-reaction(NO_(3)RR and CO_(2)RR)activities for efficient urea synthesis is not clear and the related reaction mechanisms remain obscure.Here,the construction,breaking,and rebuilding of the sub-reaction activity balance would be accompanied by the corresponding regulation in urea synthesis,and the balance of sub-reaction activities was proven to play a vital role in efficient urea synthesis.With rational design,a urea yield rate of 610.6 mg h−1 gcat.−1 was realized on the N-doped carbon electrocatalyst,superior to that of noble-metal electrocatalysts.Based on the operando SRFTIR measurements,we proposed that urea synthesis arises from the coupling of^(*)NO and^(*)CO to generate the key intermediate of^(*)OCNO.This work provides new insights and guidelines into urea synthesis from the aspect of activity balance.

Active Cell Balancing Control Strategy for Parallelly Connected LiFePO_(4) Batteries

While several recent studies have focused on elimi-nating the imbalance of energy stored in series-connected battery cells,very little attention has been given to balancing the energy stored in parallel-connected battery cells.As such,this paper aims at presenting a new balancing approach for parallel LiFePO_(4) battery cells.In this regard,a Backpropagation Neural Network(BPNN)based technique is employed to develop a Battery Management System(BMS)that can assess the charging status of all cells and control its operations through a DC/DC Buck-Boost converter.Simulation results demonstrate the effectiveness of the proposed approach in balancing the energy stored in parallel-connected battery cells in which the state of charge(SoC)estimation error is found to be only 1.15%.