SYNTHESIS AND PROPERTIES OF A NOVEL COMPOSITE ZSM-5 ZEOLITE/VERMICULITE CATALYST

The composite ZSM—5 zeolite/vermiculite catalyst,in which tiny ZSM—5 zeolite parti- cles embedded in the vermiculite substrate,has been synthesized by hydrothermal method with vermiculite as silicon source.The catalytic behavior of resulting catalyst for xylene isomerization,propylene aromatization and toluene disproportionation is better than that of HZSM—5 zeolite.

ZSM-5/MAPO Composite Catalyst for Converting Methanol to Olefins in a Two-Stage Unit with a Dimethyl Ether Pre-Reactor

A ZSM-5/MAPO composite catalyst was prepared by adding ZSM-5 zeolite powder to a conventional molecular sieve synthesis system, followed by modification with NH_4H_2PO_4. The samples were characterized by XRD, SEM, IR, NH_3-TPD, and BET analyses. The catalytic property of the samples toward the methanol-to-olefin(MTO) reaction was evaluated in a connected in series two-stage unit equipped with a continuous flow(once-through) fixed-bed tubular reactor similar to an industrial reactor. The first reactor mainly converted methanol into dimethyl ether and water, followed by being subject to continuous reaction in the second reactor, in which DME was converted to hydrocarbons. The composites exhibited the typical framework topology of MFI, AEI and AFI, which represented the ZSM-5 zeolite, the molecular sieves AlPO-18 or SAPO-18, AlPO-5 or SAPO-5, respectively. The composites showed several advantages for optimizing the zeolite acidity, enhancing the mass transfer, and restraining the side reactions. Catalytic reaction results showed that the composites exhibited higher selectivity to light olefins(84.0%) and lower selectivity to C_2―C_4 alkanes and C_5^+ hydrocarbons than pure ZSM-5. Moreover, the composite zeolite loaded with 3% of P demonstrated improved catalytic activity and stability for the conversion of methanol to propylene, because the coking rate was obviously suppressed.

Direct amination of isobutylene over zeolite catalysts with various topologies and acidities

The atomically economic and green chemical reaction of direct amination of isobutylene to tertbutylamine, particularly under the relative mild reaction conditions available for future industrial use,was carried out over zeolite catalysts possessing different topological structures, from one dimensional to three dimensional pore system, and from small 8-member ring pore（MRP） to medium 10 MRP and further to large 12 MRP zeolites, to disclose the relationship between the zeolite properties/topologies and their amination performance systematically under the mild reaction conditions. It was discovered that the pore structure and the acidities of zeolite catalysts played crucial roles in the isobutylene amination process, and suitable pore diameter（larger than 0.5 nm or with large side pockets/cups in the outside surface） and a certain number of mid-strong acid sites are indispensable to catalyze the amination reaction,while too strong acid strength was not conducive to the process of isobutylene amination. Among them,zeolites with topologies of BEA, MFI, MEL, MWW and EUO exhibited good amination performance, with which the isobutylene conversion was higher than 12.61%（>46.42% of the equilibrium conversion） under the studied mild reaction conditions. Due to the good amination performance and the large adjustable Si/Al;ratio range, ZSM-5 was selected to further study the effect of acidity on the amination performance systematically under the mild reaction conditions, and the activity-acidity relationship in the amination process was disclosed: the amination activity（isobutylene conversion） had a linear correlation with the amount of mid-strong B acidity under the studied conditions over ZSM-5 catalyst, which can provide guidance for further developing high-efficient amination catalyst under mild reaction conditions available for future industrial use.

Ag／ZSM－5催化乙醇为乙醛及其物性研究

利用空速、氧醇比、反应温度研究了Ａｇ／ＺＳＭ－５分子筛催化剂对催化乙醇制乙醛的反应活性的影响。结果表明，该催化剂在３４０℃就有相当高的催化活性：乙醛产率达９３．０％（空速为９．６ｓ￣（－１），氧醇比为０．５０）。ＸＲＤ和ＳＥＭ等研究表明，Ａｇ是以单质的形式负载在ＺＳＭ－５分子筛上。由此提出催化反应机理。

Influence of Synthesis Parameters with Low Seed Addition on the Crystallinity of ZSM-5

ZSM-5 zeolite microparticles （MPs） were synthesized under hydrothermal condition using a low crystal seed addition approach without template. The synthesis parameters such as the seed addition amount, the SiOJA1203 ratio, the aluminum source, the feeding addition method, aging, and crystallization were investigated. The structure, morphology and composition of the as-synthesized ZSM-5 zeolite MPs were characterized by X-ray powder diffraction （XRD）, scanning electron microscopy （SEM）, laser particle size distribution （PSD） measurements, and inductively coupled plasma-atomic emission spectrometry （ICP-AES）. The SIO2/A1203 ratio of ZSM-5 zeolite MPs was in the range of 20~80. The low seed addition was beneficial to improving the crystallinity and shortening the crystallization time, and the suitable amount of seed was 0.25% （SIO2）. The ZSM-5 zeolite MPs synthesized with aluminium nitrate nonahydrate used as the aluminum source exhibited a relatively high crystallinity. An appropriate aging time could eliminate the effect of feeding addition method and effectively adjust particle size. The particle size of ZSM-5 zeolite obtained at an aging time of 20 h was around 2.0 I.tm. Prolonging the aging time appropriately could also shorten the high-temperature crystallization time. The suitable aging time was 24 h, and the relative crystallinity of ZSM-5 zeolite could reach up to 99% after crystallization for 24 h at 180 ℃

Ethylbenzene disproportionation and p-xylene selectivity enhancement in xylene isomerization using high crystallinity desilicated H-ZSM-5

Desilication accompanied with minimum loss of crystallinity effect of a high alumina ZSM-5 zeolite on the isomerization reaction of ethylbenzene/xylene mixtures has been considered.Desilication was assessed through XRF,XRD,FTIR,TEM,nitrogen adsorption/desorption,NH_3-TPD,^(29)Si and^(27)Al MAS NMR analytical techniques.Desilication was accompanied with the creation of super acid sites.There exists a limit(Si/Al molar ratio of9.67)for keeping high crystallinity and obtaining improved catalytic performance.Desilication promotes ethylbenzene conversion by disproportionation and trans-alkylation reactions while the same reactions are limited for the xylene isomers.The p-xylene approach to equilibrium improves by more than 7% at 400℃ and a WHSV of 2 h^(-1)for the optimum sample with respect to the parent zeolite.At the same conditions,the optimum sample exhibits the maximum ethylbenzene conversion of 89%,i.e.more than 40%w.r.t.of the parent zeolite.However,the xylene yield decreases only 3%.