The mechanism of interaction relation between the rare-earth element Ce and elements Pb and Bi in Ag-based filler metal has been studied. The results show that the compounds CePb and CeBi with high melting point can b...The mechanism of interaction relation between the rare-earth element Ce and elements Pb and Bi in Ag-based filler metal has been studied. The results show that the compounds CePb and CeBi with high melting point can be easily produced between these three elements in the filler metal, which greatly limited the formation of the isolated phase Pb or Bi and also eliminated the bad effect of impurity elements Pb and Bi on the spreading property of Ag-based filler metal. The metallurgical and quantum-mechanical bond formation analysis show that a strong chemical affinity was existed between the rare-earth element Ce and impurity elements Pb and Bi, which was proved by the XRD analysis results.展开更多
Melting temperature, spreadability, mechanical properties and the microstructures of joints brazed with silver-base filler metals including different amounts of Ga and/or In were studied respectively in this paper, an...Melting temperature, spreadability, mechanical properties and the microstructures of joints brazed with silver-base filler metals including different amounts of Ga and/or In were studied respectively in this paper, and the results show that the melting temperature of the silver-base filler metals is decreased, spreadability of the silver-base filler metals is improved, and the microstructures of silver-base filh, r metals are refined obviously with the addition of Ga and/or In. Using copper and brass plates as base metal and brazing with flame method, the mechanical properties of the lap-joint and butt joint were also examined and analyzed respectively, and the results indicate that the fracture position of two kinds of brazed joints occurred on the base metal, except for the lap-joint of brass, which shows better mechanical properties of the joints brazed with the silver- based filler metals including Ga. For the lap-joint of brass, the tensile strength gradually increased with the increase of Ga content, while the addition of In has little effect on mechanical properties. It is also found that the best comprehensive properties of cadmium-free Ag-Cu-Zn filler metals are obtained when Ga content is about 3.0 wt. % and In content is between 1.5 wt. % and 2. 0 wt. %.展开更多
Firm joins were obtained between Ti（C,N）-based cermet and steel with Ag-Cu-Zn-Ni filler metal by vacuum brazing. The effects of technological parameters such as brazing temperature, holding time, and filler thicknes...Firm joins were obtained between Ti（C,N）-based cermet and steel with Ag-Cu-Zn-Ni filler metal by vacuum brazing. The effects of technological parameters such as brazing temperature, holding time, and filler thickness on the shear strength of the joints were investigated. The microstructure of welded area and the reaction products of the filler metal were examined by scanning electron microscopy （SEM）, metallographic microscope （OM）, energy-dispersive X-ray analysis （EDS）, and X-ray diffraction （XRD）. The brazing temperature of 870℃, holding time of 15 min, and filler thickness of 0.4 mm are a set of optimum technological parameters, under which the maximum shear strength of the joints, 176.5 MPa, is achieved. The results of microstructure show that the wettability of the filler metal on Ti（C,N）-based cermet and steel is well. A mutual solution layer and a diffusion layer exist between the welding base materials and the filler metal.展开更多
Ti-based filler metals made by transient solidification and normal crystallization were selected for the vacuum brazing of the TiAl alloy and 42CrMo under different processing parameters. The results show that the ten...Ti-based filler metals made by transient solidification and normal crystallization were selected for the vacuum brazing of the TiAl alloy and 42CrMo under different processing parameters. The results show that the tensile strength of the joint of transient solidified filler metal is higher than that of normal crystallized filler metal under the same processing parameters. By the analysis of scanning electron microscope（SEM） and X-ray diffracting （XRD） , it is found that the higher strength maybe caused by the generating of TiAl , TiNi and TiCu at the interface of joint made by transient solidified filler metal.展开更多
The vacuum brazing of TiAl based alloy with 40Cr steel was investigated using Ag-Cu-Ti filler metal. The experimental results show that the Ag, Cu, Ti atoms in the filler metal and the base metal inter-diffuse toward ...The vacuum brazing of TiAl based alloy with 40Cr steel was investigated using Ag-Cu-Ti filler metal. The experimental results show that the Ag, Cu, Ti atoms in the filler metal and the base metal inter-diffuse toward each other during brazing and react at the interface to form an inter-metallic AlCu 2Ti compound which joins two parts to produce a brazing joint with higher strength.展开更多
A series of Ti_(56.25-x)Zr_(x)Ni_(25)Cu1_(8.75)(x=0–25,at.%) filler metals were designed based on a cluster-plus-glue-atom model to vacuum braze TiAl intermetallic to K4169 alloy. The impact of Zr content on the inte...A series of Ti_(56.25-x)Zr_(x)Ni_(25)Cu1_(8.75)(x=0–25,at.%) filler metals were designed based on a cluster-plus-glue-atom model to vacuum braze TiAl intermetallic to K4169 alloy. The impact of Zr content on the interfacial microstructure and shear strength of joints was examined. And the relationship between the interfacial lattice structure and the fracture behavior of the joint was investigated. The findings reveal a sectionalized characteristic with three reaction zones (Zone I, Zone II and Zone III) in the microstructure of the TiAl intermetallic to K4169 alloy joint. As the Zr content in filler metals increased, the diffusion of Ti transitioned from long-distance to short-distance in Zone I, changing the initial composition from TiNi_(3) /TiNi/NiNb/(Cr, Fe, Ni)SS to NiCrFe/(Cr, Fe, Ni)SS /TiNi. In Zone II, the initial composition altered from TiNi_(3) /TiNi to TiNi/Ti_(2) Ni/TiNi_(3) /TiCu/TiNi. The interface between Zones II and III altered from a non-coherent and semi-coherent interface of TiNi/TiAl/Ti_(3) Al with significant residual stress to a semi-coherent interface of TiNi/TiNi_(3) /TiAl_(2) /Ti_(3) Al with a gradient distribution. The shear strength of the joint initially decreased and then increased. When the Zr content of filler metal was 25 at.%, the shear strength of the joint reached 288 MPa. The crack initiation position changed from non-coherent TiNi/TiAl interface with high angle grain boundaries (HAGBs) and lattice mismatch of 65.86 at.% to a semi-coherent Ti3 Al/TiAl2 interface with a lattice mismatch of 20.07 at.% when the Zr content increased. The brittle fracture was present on the fracture surfaces of all brazed joints.展开更多
文摘The mechanism of interaction relation between the rare-earth element Ce and elements Pb and Bi in Ag-based filler metal has been studied. The results show that the compounds CePb and CeBi with high melting point can be easily produced between these three elements in the filler metal, which greatly limited the formation of the isolated phase Pb or Bi and also eliminated the bad effect of impurity elements Pb and Bi on the spreading property of Ag-based filler metal. The metallurgical and quantum-mechanical bond formation analysis show that a strong chemical affinity was existed between the rare-earth element Ce and impurity elements Pb and Bi, which was proved by the XRD analysis results.
文摘Melting temperature, spreadability, mechanical properties and the microstructures of joints brazed with silver-base filler metals including different amounts of Ga and/or In were studied respectively in this paper, and the results show that the melting temperature of the silver-base filler metals is decreased, spreadability of the silver-base filler metals is improved, and the microstructures of silver-base filh, r metals are refined obviously with the addition of Ga and/or In. Using copper and brass plates as base metal and brazing with flame method, the mechanical properties of the lap-joint and butt joint were also examined and analyzed respectively, and the results indicate that the fracture position of two kinds of brazed joints occurred on the base metal, except for the lap-joint of brass, which shows better mechanical properties of the joints brazed with the silver- based filler metals including Ga. For the lap-joint of brass, the tensile strength gradually increased with the increase of Ga content, while the addition of In has little effect on mechanical properties. It is also found that the best comprehensive properties of cadmium-free Ag-Cu-Zn filler metals are obtained when Ga content is about 3.0 wt. % and In content is between 1.5 wt. % and 2. 0 wt. %.
基金supported by the National Natural Science Foundation of China (No. 50074014)
文摘Firm joins were obtained between Ti（C,N）-based cermet and steel with Ag-Cu-Zn-Ni filler metal by vacuum brazing. The effects of technological parameters such as brazing temperature, holding time, and filler thickness on the shear strength of the joints were investigated. The microstructure of welded area and the reaction products of the filler metal were examined by scanning electron microscopy （SEM）, metallographic microscope （OM）, energy-dispersive X-ray analysis （EDS）, and X-ray diffraction （XRD）. The brazing temperature of 870℃, holding time of 15 min, and filler thickness of 0.4 mm are a set of optimum technological parameters, under which the maximum shear strength of the joints, 176.5 MPa, is achieved. The results of microstructure show that the wettability of the filler metal on Ti（C,N）-based cermet and steel is well. A mutual solution layer and a diffusion layer exist between the welding base materials and the filler metal.
文摘Ti-based filler metals made by transient solidification and normal crystallization were selected for the vacuum brazing of the TiAl alloy and 42CrMo under different processing parameters. The results show that the tensile strength of the joint of transient solidified filler metal is higher than that of normal crystallized filler metal under the same processing parameters. By the analysis of scanning electron microscope（SEM） and X-ray diffracting （XRD） , it is found that the higher strength maybe caused by the generating of TiAl , TiNi and TiCu at the interface of joint made by transient solidified filler metal.
文摘The vacuum brazing of TiAl based alloy with 40Cr steel was investigated using Ag-Cu-Ti filler metal. The experimental results show that the Ag, Cu, Ti atoms in the filler metal and the base metal inter-diffuse toward each other during brazing and react at the interface to form an inter-metallic AlCu 2Ti compound which joins two parts to produce a brazing joint with higher strength.
基金supported by the National Natural Science Foun-dation of China(Nos.52275314 and 52075074)the Collaborative Innovation Center of Major Machine Manufacturing in Liaoning.
文摘A series of Ti_(56.25-x)Zr_(x)Ni_(25)Cu1_(8.75)(x=0–25,at.%) filler metals were designed based on a cluster-plus-glue-atom model to vacuum braze TiAl intermetallic to K4169 alloy. The impact of Zr content on the interfacial microstructure and shear strength of joints was examined. And the relationship between the interfacial lattice structure and the fracture behavior of the joint was investigated. The findings reveal a sectionalized characteristic with three reaction zones (Zone I, Zone II and Zone III) in the microstructure of the TiAl intermetallic to K4169 alloy joint. As the Zr content in filler metals increased, the diffusion of Ti transitioned from long-distance to short-distance in Zone I, changing the initial composition from TiNi_(3) /TiNi/NiNb/(Cr, Fe, Ni)SS to NiCrFe/(Cr, Fe, Ni)SS /TiNi. In Zone II, the initial composition altered from TiNi_(3) /TiNi to TiNi/Ti_(2) Ni/TiNi_(3) /TiCu/TiNi. The interface between Zones II and III altered from a non-coherent and semi-coherent interface of TiNi/TiAl/Ti_(3) Al with significant residual stress to a semi-coherent interface of TiNi/TiNi_(3) /TiAl_(2) /Ti_(3) Al with a gradient distribution. The shear strength of the joint initially decreased and then increased. When the Zr content of filler metal was 25 at.%, the shear strength of the joint reached 288 MPa. The crack initiation position changed from non-coherent TiNi/TiAl interface with high angle grain boundaries (HAGBs) and lattice mismatch of 65.86 at.% to a semi-coherent Ti3 Al/TiAl2 interface with a lattice mismatch of 20.07 at.% when the Zr content increased. The brittle fracture was present on the fracture surfaces of all brazed joints.
