The grid-based multi-velocity field technique has become increasingly popular for simulating the Material Point Method(MPM)in contact problems.However,this traditional technique has some shortcomings,such as(1)early c...The grid-based multi-velocity field technique has become increasingly popular for simulating the Material Point Method(MPM)in contact problems.However,this traditional technique has some shortcomings,such as(1)early contact and contact penetration can occur when the contact conditions are unsuitable,and(2)the method is not available for contact problems involving rigid-nonrigid materials,which can cause numerical instability.This study presents a new hybrid contact approach for the MPM to address these limitations to simulate the soil and structure interactions.The approach combines the advantages of point-point and point-segment contacts to implement contact detection,satisfying the impenetrability condition and smoothing the corner contact problem.The proposed approach is first validated through a disk test on an inclined slope.Then,several typical cases,such as granular collapse,bearing capacity,and deformation of a flexible retaining wall,are simulated to demonstrate the robustness of the proposed approach compared with FEM or analytical solutions.Finally,the proposed method is used to simulate the impact of sand flow on a deformable structure.The results show that the proposed contact approach can well describe the phenomenon of soil-structure interaction problems.展开更多
Understanding and characterizing rough contact and wavy surfaces are essential for developing effective strategies to mitigate wear,optimize lubrication,and enhance the overall performance and durability of mechanical...Understanding and characterizing rough contact and wavy surfaces are essential for developing effective strategies to mitigate wear,optimize lubrication,and enhance the overall performance and durability of mechanical systems.The sliding friction contact problem between a thermoelectric(TE)half-plane and a rigid solid with a periodic wavy surface is the focus of this investigation.To simplify the problem,we utilize mixed boundary conditions,leading to a set of singular integral equations(SIEs)with the Hilbert kernels.The analytical solutions for the energy flux and electric current density are obtained by the variable transform method in the context of the electric and temperature field.The contact problem for the elastic field is transformed into the second-kind SIE and solved by the Jacobi polynomials.Notably,the smoothness of the wavy contact surface ensures that there are no singularities in the surface contact stress,and ensures that it remains free at the contact edge.Based on the plane strain theory of elasticity,the analysis primarily examines the correlation between the applied load and the effective contact area.The distribution of the normal stress on the surface with or without TE loads is discussed in detail for various friction coefficients.Furthermore,the obtained results indicate that the in-plane stress decreases behind the trailing edge,while it increases ahead of the trailing edge when subjected to TE loads.展开更多
In this paper,a frictional contact problem between an electro-elastic body and an electrically conductive foundation is studied.The contact is modeled by normal compliance with finite penetration and a version of Coul...In this paper,a frictional contact problem between an electro-elastic body and an electrically conductive foundation is studied.The contact is modeled by normal compliance with finite penetration and a version of Coulomb’s law of dry friction in which the coefficient of friction depends on the slip.In addition,the effects of the electrical conductivity of the foundation are taken into account.This model leads to a coupled system of the quasi-variational inequality of the elliptic type for the displacement and the nonlinear variational equation for the electric potential.The existence of a weak solution is proved by using an abstract result for elliptic variational inequalities and a fixed point argument.Then,a finite element approximation of the problem is presented.Under some regularity conditions,an optimal order error estimate of the approximate solution is derived.Finally,a successive iteration technique is used to solve the problem numerically and a convergence result is established.展开更多
To clarify the effect of SnO2 particle size on the arc erosion behavior of AgSnO2 contact material, Ag?4%SnO2 (mass fraction) contact materials with different sizes of SnO2 particles were fabricated by powder metallur...To clarify the effect of SnO2 particle size on the arc erosion behavior of AgSnO2 contact material, Ag?4%SnO2 (mass fraction) contact materials with different sizes of SnO2 particles were fabricated by powder metallurgy. The microstructure of Ag?4%SnO2 contact materials was characterized, and the relative density, hardness and electrical conductivity were measured. The arc erosion of Ag?4%SnO2 contact materials was tested, the arc duration and mass loss before and after arc erosion were determined, the surface morphologies and compositions of Ag?4%SnO2 contact materials after arc erosion were characterized, and the arc erosion mechanism of AgSnO2 contact materials was discussed. The results show that fine SnO2 particle is beneficial for the improvement of the relative density and hardness, but decreases the electrical conductivity. With the decrease of SnO2 particle size, Ag?4%SnO2contact material presents shorter arc duration, less mass loss, larger erosion area and shallower arc erosion pits.展开更多
Arc erosion morphologies of Ag/MeO(10) electrical contact materials after 50000 operations under direct current of 19 V and 20 A and resistive load conditions were investigated using scanning electron microscope(SE...Arc erosion morphologies of Ag/MeO(10) electrical contact materials after 50000 operations under direct current of 19 V and 20 A and resistive load conditions were investigated using scanning electron microscope(SEM) and a 3D optical profiler(3DOP). The results indicated that 3DOP could supply clearer and more detailed arc erosion morphology information. Arc erosion resistance of Ag/SnO_2(10) electrical contact material was the best and that of Ag/CuO(10) was the worst. Arc erosion morphology of Ag/MeO(10) electrical contact materials mainly included three different types. Arc erosion morphologies of Ag/ZnO(10) and Ag/SnO_2(10) electrical contact materials were mainly liquid splash and evaporation, and those of Ag/CuO(10) and Ag/CdO(10) were mainly material transfer from anode to cathode. Arc erosion morphology of Ag/SnO_2(6)In_2O_3(4) electrical contact materials included both liquid splash, evaporation and material transfer. In addition, the formation process and mechanism on arc erosion morphology of Ag/MeO(10) electrical contact materials were discussed.展开更多
A Ti^4+-doped nano-structured AgSnO2 material was prepared using sol-gel method and characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), and scanning electron microscopy (SEM). The ...A Ti^4+-doped nano-structured AgSnO2 material was prepared using sol-gel method and characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), and scanning electron microscopy (SEM). The results show that Ti^4+ cations are successfully doped into the crystal lattice of SnO2, and thus significantly improve the electrical conductivity of the sample. Furthermore, the coating of Ag on Ti^4+-doped SnO2 nano-sized particles enhances the surface wettability and enables the resulting AgSnO2 material to have better mechanical properties.展开更多
AgSnO_ 2 electrical contact materials doped with Bi_2O_3,La_2O_3,and TiO_2 were successfully fabricated by the powder metallurgy method under different initial sintering temperatures.The electrical conductivity,densit...AgSnO_ 2 electrical contact materials doped with Bi_2O_3,La_2O_3,and TiO_2 were successfully fabricated by the powder metallurgy method under different initial sintering temperatures.The electrical conductivity,density,hardness,and contact resistance of the Ag Sn O_2/Bi_2O_3,AgSnO_2/La_2O_3,and AgSnO_2/Ti O_2 contact materials were measured and analyzed.The arc-eroded surface morphologies of the doped AgSnO_2 contact materials were investigated by scanning electron microscopy(SEM).The effects of the initial sintering temperature on the physical properties and electrical contact properties of the doped AgSnO_2 contact materials were discussed.The results indicate that the physical properties can be improved and the contact resistance of the AgSnO_2 contact materials can be substantially reduced when the materials are sintered under their optimal initial sintering temperatures.展开更多
In the present work investigations have been made to see the role of metal oxides on the performance of the silver metal oxides electrical contact materials. Silver metal oxide materials of three different composition...In the present work investigations have been made to see the role of metal oxides on the performance of the silver metal oxides electrical contact materials. Silver metal oxide materials of three different compositions Ag-10CdO, Ag-7.6SnO2-2.3ln2O3 and Ag-10ZnO were prepared by internal oxidation process under identical processing conditions. These materials were tested for electrical conductivity, hardness, and erosion loss. Performing an accelerated test on the actual contactor assessed the electrical performance, involving erosion loss and temperature rise of the processed materials. The arc-eroded surface was characterized under scanning electron microscope. The study of the eroded surfaces of contacts indicates that the thermal stability of metal oxides depends on nature of silver-metal oxide interface and their mode of erosion. An attempt is made to correlate the surface features of the eroded contacts with the thermal stability of metal oxides.展开更多
A super-fine compound powder, Ag/SnO_2+La_2O_3+ Bi_2O_3, has been obtainedusing the chemical coprecipitation method. And a new contact material, Ag/SnO_2+La_2O_3+Bi_2O_3, wasproduced by the powder metallurgy method. I...A super-fine compound powder, Ag/SnO_2+La_2O_3+ Bi_2O_3, has been obtainedusing the chemical coprecipitation method. And a new contact material, Ag/SnO_2+La_2O_3+Bi_2O_3, wasproduced by the powder metallurgy method. Its properties are as follows: the density is 9.75-9.93g/cm^3, the resistivity is 2.31-2.55 μΩ ·cm, the hardness is 880-985 MPa. Its mi-crostructureshows that the fine oxides have a uniform distribution in the silver matrix. The results ofmake-break capacity and temperature rise testing show that the new material has better ability ofanti-arc erosion and lower temperature rise than that of commonly used Ag/CdO.展开更多
Ti3SiC2-reintbrced Ag-maJxix composites are expected to serve as eleclrical contacts. In this study, the wettability of Ag on a Ti3SiC2 subslxate was measured by the sessile drop melkod. The Ag-Ti3SiC2 composites were...Ti3SiC2-reintbrced Ag-maJxix composites are expected to serve as eleclrical contacts. In this study, the wettability of Ag on a Ti3SiC2 subslxate was measured by the sessile drop melkod. The Ag-Ti3SiC2 composites were prepared from Ag mad Ti3SiC2 powder mix- tures by pressureless sintering. The effects of compacting pressure (100-800 MPa), sintering temperature (850-950~C), mad soaking time (0.5-2 h) on the microslxucture mad properties of the Ag-Ti3SiC2 composites were investigated. The experimental results indicated that Ti3SiC2 paxticulates were uniformly distxibuted in flae Ag matrix, wiflaout reactions at the interthces between flae two phases. The prepared Ag-10wt%Ti3SiC2 had a relative density of 95% mad an electrical resistivity of 2.76 x 10 3 m~)'cm when compacted at 800 MPa mad sintered at 950~C for 1 h. The incorporation of Ti3SiC2 into Ag was found to improve its hardness without substantially compromising its electrical conductivity; INs behavior was attxibuted to the combination of ceramic and metallic properties of the Ti3SiC2 reinforcement, suggesting its potential application in electrical contacts.展开更多
The erosion behavior of a nanocomposite W-Cu material under arc breakdown was investigated. The arc erosion rates of the material were determined, and the eroded surfaces and arc erosion mechanisms were studied by sca...The erosion behavior of a nanocomposite W-Cu material under arc breakdown was investigated. The arc erosion rates of the material were determined, and the eroded surfaces and arc erosion mechanisms were studied by scanning eleclion microscopy. It is concluded that the nanocomposite W-Cu electrical contact material shows a characteristic of spreading arcs. The arc breakdown of a commercially used W-Cu alloy was limited in a few areas, and its average arc erosion rate is twice as large as that of the former. Furthermore, it is also proved that the arc extinction ability and arc stability of the nanocomposite W-Cu material are excellent, and melting is the major failure modality in the make-and-break operation of arcs.展开更多
mg-Yb203 electrical contact materials were fabricated by spark plasma sintefing (SPS). The effects of silver powder particle size on the microstructure and properties of the samples were investigated. The surface mo...mg-Yb203 electrical contact materials were fabricated by spark plasma sintefing (SPS). The effects of silver powder particle size on the microstructure and properties of the samples were investigated. The surface morphologies of the sintered samples were examined by optical microscope (OM), and the fracture morphologies were observed by scanning electron microscopy (SEM). The physical and mechanical properties such as density, electrical resistivity, microhardness, and tensile strength were also tested. The results show that the silver powder particle size has evident effects on the sintered materials. Comparing with coarse silver powder (5 ktm), homogeneous and fme microstmcture was obtained by fine silver powder (_〈0.5-1am). At the same time, the electrical conductivity, microhardness, and tensile strength of the sin- tered samples with fine silver powder were higher than those of the samples with coarse silver powder. However, silver powder particle size has little influence on the relative densities, which of all samples (both by free and coarse silver powders) is more than 95%. The fracture characteristics are ductile.展开更多
A new silver rare earth oxide contact material, Ag/La2O3(12), was produced by powder metallurgy method. Its performances are as follows: the density is 9.71 similar to 9.96 g.cm(-3); the hardness (HB) is 760 similar t...A new silver rare earth oxide contact material, Ag/La2O3(12), was produced by powder metallurgy method. Its performances are as follows: the density is 9.71 similar to 9.96 g.cm(-3); the hardness (HB) is 760 similar to 970 MPa and the resistivity is 2.25 similar to 2.38 mu Omega . cm. The microstructure of Ag/La2O3(12) mas analyzed by SEM and EDS. Rare earth oxide La2O3 shows two shapes, which are uniformly distributed in the form of sphere and abnormality in Ag matrix. La2O3 shows fine spherical shape in the melted area of Ag after laser acting which is used to simulate electric are. The results are contributed to the less splash erosion of Ag. Compared with the main physical and mechanical properties of Ag/SnO2(12) and Ag/CdO(12), the properties of three contact materials are similar, and hence Ag/La2O3(12) may become a potential contact material to be used as the substitute of Ag/CdO(12).展开更多
By applying nanotechnology, a new type of silver/graphite (AgC) electricalcontact was fabricated and characterized. The AgC coating powders were obtained through high-energyball milling and reducer liquid spraying-coa...By applying nanotechnology, a new type of silver/graphite (AgC) electricalcontact was fabricated and characterized. The AgC coating powders were obtained through high-energyball milling and reducer liquid spraying-coating method. The as-prepared powders were examined bytransmission electron microscope (TEM), scanning electron microscope (SEM), and X-ray diffraction(XRD). The results show that the thickness of graphite flakes milled for 10 h is about 50-60 nm andthe AgC coating powders exhibit flocculent structure with quite fine and homogeneous internalmicropores. XRD implies that the average crystalline size of silver in coating powders is about 50nm. The mechanical and physical properties of this newly developed AgC contact made from theabove-mentioned nanocrystalline powders by traditional powder metallurgy technique were measured.Compared with its counterparts made from other techniques, the properties of this new AgC contacthave been optimized. High surface energy and high-energy interfaces of the nanocrystalline AgCcoating powders provide powerful driving force for sintering densification. Moreover, the flocculentstructure of the powders is also an important factor to acquire fine density ratio.展开更多
The failure characteristics of the contact material Ag-SnO2 were investigated by X-ray diffraction(XRD),scanning electron microscopy(SEM),and X-ray energy dispersive spectroscopy(EDS).Phase analysis showed that ...The failure characteristics of the contact material Ag-SnO2 were investigated by X-ray diffraction(XRD),scanning electron microscopy(SEM),and X-ray energy dispersive spectroscopy(EDS).Phase analysis showed that there were Ag,SnO2,and Sn on the contact surfaces at the time of failure under the load condition of 30 A and 220 V(AC),which means that SnO2 decomposed in service.When the contacts were tested under airproof ambient condition,half-spherical bulges came into being on the contact surfaces,which resulted in early failure and dispersive characteristics.But half-spherical bulges were not found when the contacts were tested under open ambient condition.The temperature change of the contacts during the life testing under airproof ambient condition was different from that under open ambient condition.展开更多
To disclose the effect of contact force and electrode gap on the material transfer behavior of Ag-based contact material, arc-erosion tests of the Ag-4wt.%TiB2 contact material were performed for 5000 operations at 24...To disclose the effect of contact force and electrode gap on the material transfer behavior of Ag-based contact material, arc-erosion tests of the Ag-4wt.%TiB2 contact material were performed for 5000 operations at 24 V/16 A under resistive load on an electric contact material testing system. The arc energy and arc duration were investigated, the surface morphologies of eroded anode and cathode were characterized, the mass changes after arc-erosion tests were determined, and the material transfer behavior was discussed as well. The results show that contact force has a significant effect on the arc energy, arc duration and erosion morphology, but has no impact on the material transfer mode. However, electrode gap not only influences the arc energy, arc duration and surface morphology, but also changes the material transfer mode. At 1 mm, the material transfers from anode to cathode. Nevertheless, an opposite mode presents at 4 mm, which is from cathode to anode.展开更多
Thermal contact resistance plays a very important role in heat transfer efficiency and thermomechanical coupling response between two materials,and a common method to reduce the thermal contact resistance is to fill a...Thermal contact resistance plays a very important role in heat transfer efficiency and thermomechanical coupling response between two materials,and a common method to reduce the thermal contact resistance is to fill a soft interface material between these two materials.A testing system of high temperature thermal contact resistance based on INSTRON 8874 is established in the present paper,which can achieve 600 C at the interface.Based on this system,the thermal contact resistance between superalloy GH600 material and three-dimensional braid C/C composite material is experimentally investigated,under different interface pressures,interface roughnesses and temperatures,respectively.At the same time,the mechanism of reducing the thermal contact resistance with carbon fiber sheet as interface material is experimentally investigated.Results show that the present testing system is feasible in the experimental research of high temperature thermal contact resistance.展开更多
Because of the different ways in which contact materials work, the basic requirements for silver metal oxide contact materials are different. They are anti-welded and anti-erosion when closed, anti-erosion when broken...Because of the different ways in which contact materials work, the basic requirements for silver metal oxide contact materials are different. They are anti-welded and anti-erosion when closed, anti-erosion when broken, and arc easily moved and have smaller contact resistance. In this paper, La2O3 is used as a stable oxide in contact material to replace CdO. A new type of Ag/SnO2-La2O3-Bi2O3 contact material is first obtained through using powder metallurgical method. Then electrical contact material parameter tester is used to test the electrical contact performance of the contact material. Through experiments, the arcing voltage and current curves, arcing energy curves, fusion power curves while broken and contact resistance while closed were obtained. Analysis of the results showed that the addition of La2O3 makes the contact material have the following advantages: smaller electrical wear, smaller arc energy, smaller contact resistance and arc is more easily extinguished.展开更多
By means of breaking tests on PtIr contact materials via a JF04C contact material testing machine, it was attempted to elucidate the characteristics of the various surface morphology and material transfer after the ar...By means of breaking tests on PtIr contact materials via a JF04C contact material testing machine, it was attempted to elucidate the characteristics of the various surface morphology and material transfer after the arc erosion process caused by break arc. The material transfer characteristics appeared in the experiments were concluded and analyzed. Meanwhile, the morphology of the anode and cathode surface were observed and analyzed by SEM.展开更多
A probabilistic method based on principle of maximum entropy was employed to analyze the randomness of contact force between geomembrane and granular material.The contact force distribution is exponential according to...A probabilistic method based on principle of maximum entropy was employed to analyze the randomness of contact force between geomembrane and granular material.The contact force distribution is exponential according to the proposed method and the grain size is the most important factor that affects the distribution of contact force.The proposed method is then verified by a series of laboratory experiments using glass beads and cobbles as granular material and a very thin pressure,indicating that film is firstly used in these experiments which give a reliable method to measure the contact force at each contact point.展开更多
基金funding support from the National Nature Science Foundation of China(Grant No.52022060)the Key Laboratory of Impact and Safety Engineering(Ningbo University).
文摘The grid-based multi-velocity field technique has become increasingly popular for simulating the Material Point Method(MPM)in contact problems.However,this traditional technique has some shortcomings,such as(1)early contact and contact penetration can occur when the contact conditions are unsuitable,and(2)the method is not available for contact problems involving rigid-nonrigid materials,which can cause numerical instability.This study presents a new hybrid contact approach for the MPM to address these limitations to simulate the soil and structure interactions.The approach combines the advantages of point-point and point-segment contacts to implement contact detection,satisfying the impenetrability condition and smoothing the corner contact problem.The proposed approach is first validated through a disk test on an inclined slope.Then,several typical cases,such as granular collapse,bearing capacity,and deformation of a flexible retaining wall,are simulated to demonstrate the robustness of the proposed approach compared with FEM or analytical solutions.Finally,the proposed method is used to simulate the impact of sand flow on a deformable structure.The results show that the proposed contact approach can well describe the phenomenon of soil-structure interaction problems.
基金Project supported by the National Natural Science Foundation of China(Nos.12262033,12272269,12062021,and 12062022)Ningxia Hui Autonomous Region Science and Technology Innovation Leading Talent Training Project of China(No.2020GKLRLX01)the Natural Science Foundation of Ningxia of China(Nos.2023AAC02003 and 2022AAC03001)。
文摘Understanding and characterizing rough contact and wavy surfaces are essential for developing effective strategies to mitigate wear,optimize lubrication,and enhance the overall performance and durability of mechanical systems.The sliding friction contact problem between a thermoelectric(TE)half-plane and a rigid solid with a periodic wavy surface is the focus of this investigation.To simplify the problem,we utilize mixed boundary conditions,leading to a set of singular integral equations(SIEs)with the Hilbert kernels.The analytical solutions for the energy flux and electric current density are obtained by the variable transform method in the context of the electric and temperature field.The contact problem for the elastic field is transformed into the second-kind SIE and solved by the Jacobi polynomials.Notably,the smoothness of the wavy contact surface ensures that there are no singularities in the surface contact stress,and ensures that it remains free at the contact edge.Based on the plane strain theory of elasticity,the analysis primarily examines the correlation between the applied load and the effective contact area.The distribution of the normal stress on the surface with or without TE loads is discussed in detail for various friction coefficients.Furthermore,the obtained results indicate that the in-plane stress decreases behind the trailing edge,while it increases ahead of the trailing edge when subjected to TE loads.
文摘In this paper,a frictional contact problem between an electro-elastic body and an electrically conductive foundation is studied.The contact is modeled by normal compliance with finite penetration and a version of Coulomb’s law of dry friction in which the coefficient of friction depends on the slip.In addition,the effects of the electrical conductivity of the foundation are taken into account.This model leads to a coupled system of the quasi-variational inequality of the elliptic type for the displacement and the nonlinear variational equation for the electric potential.The existence of a weak solution is proved by using an abstract result for elliptic variational inequalities and a fixed point argument.Then,a finite element approximation of the problem is presented.Under some regularity conditions,an optimal order error estimate of the approximate solution is derived.Finally,a successive iteration technique is used to solve the problem numerically and a convergence result is established.
基金Project(51274163)supported by the National Natural Science Foundation of ChinaProject(13JS076)supported by the Key Laboratory Research Program of Shaanxi Province,China+1 种基金Project(2012KCT-25)supported by the Pivot Innovation Team of Shaanxi Electrical Materials and Infiltration Technique,ChinaProject(2011HBSZS009)supported by the Special Foundation of Key Disciplines,China
文摘To clarify the effect of SnO2 particle size on the arc erosion behavior of AgSnO2 contact material, Ag?4%SnO2 (mass fraction) contact materials with different sizes of SnO2 particles were fabricated by powder metallurgy. The microstructure of Ag?4%SnO2 contact materials was characterized, and the relative density, hardness and electrical conductivity were measured. The arc erosion of Ag?4%SnO2 contact materials was tested, the arc duration and mass loss before and after arc erosion were determined, the surface morphologies and compositions of Ag?4%SnO2 contact materials after arc erosion were characterized, and the arc erosion mechanism of AgSnO2 contact materials was discussed. The results show that fine SnO2 particle is beneficial for the improvement of the relative density and hardness, but decreases the electrical conductivity. With the decrease of SnO2 particle size, Ag?4%SnO2contact material presents shorter arc duration, less mass loss, larger erosion area and shallower arc erosion pits.
基金Project(2012QNZT003)supported by the Fundamental Research Funds for the Central Universities,ChinaProject(2012M521542)supported by the Postdoctoral Science Foundation of China+1 种基金Project(14JJ3014)supported by the Hunan Provincial Natural Science Foundation of ChinaProject(BSh1202)supported by the Zhejiang Provincial Postdoctoral Scientific Research Foundation of China
文摘Arc erosion morphologies of Ag/MeO(10) electrical contact materials after 50000 operations under direct current of 19 V and 20 A and resistive load conditions were investigated using scanning electron microscope(SEM) and a 3D optical profiler(3DOP). The results indicated that 3DOP could supply clearer and more detailed arc erosion morphology information. Arc erosion resistance of Ag/SnO_2(10) electrical contact material was the best and that of Ag/CuO(10) was the worst. Arc erosion morphology of Ag/MeO(10) electrical contact materials mainly included three different types. Arc erosion morphologies of Ag/ZnO(10) and Ag/SnO_2(10) electrical contact materials were mainly liquid splash and evaporation, and those of Ag/CuO(10) and Ag/CdO(10) were mainly material transfer from anode to cathode. Arc erosion morphology of Ag/SnO_2(6)In_2O_3(4) electrical contact materials included both liquid splash, evaporation and material transfer. In addition, the formation process and mechanism on arc erosion morphology of Ag/MeO(10) electrical contact materials were discussed.
文摘A Ti^4+-doped nano-structured AgSnO2 material was prepared using sol-gel method and characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), and scanning electron microscopy (SEM). The results show that Ti^4+ cations are successfully doped into the crystal lattice of SnO2, and thus significantly improve the electrical conductivity of the sample. Furthermore, the coating of Ag on Ti^4+-doped SnO2 nano-sized particles enhances the surface wettability and enables the resulting AgSnO2 material to have better mechanical properties.
基金financially supported by the National Natural Science Foundation of China (No.51777057)the Natural Science Foundation of Hebei Province, China (No.E2016202106)the Science and Technology Research Project of Colleges and Universities in Hebei Province, China (No.ZD2016078)
文摘AgSnO_ 2 electrical contact materials doped with Bi_2O_3,La_2O_3,and TiO_2 were successfully fabricated by the powder metallurgy method under different initial sintering temperatures.The electrical conductivity,density,hardness,and contact resistance of the Ag Sn O_2/Bi_2O_3,AgSnO_2/La_2O_3,and AgSnO_2/Ti O_2 contact materials were measured and analyzed.The arc-eroded surface morphologies of the doped AgSnO_2 contact materials were investigated by scanning electron microscopy(SEM).The effects of the initial sintering temperature on the physical properties and electrical contact properties of the doped AgSnO_2 contact materials were discussed.The results indicate that the physical properties can be improved and the contact resistance of the AgSnO_2 contact materials can be substantially reduced when the materials are sintered under their optimal initial sintering temperatures.
文摘In the present work investigations have been made to see the role of metal oxides on the performance of the silver metal oxides electrical contact materials. Silver metal oxide materials of three different compositions Ag-10CdO, Ag-7.6SnO2-2.3ln2O3 and Ag-10ZnO were prepared by internal oxidation process under identical processing conditions. These materials were tested for electrical conductivity, hardness, and erosion loss. Performing an accelerated test on the actual contactor assessed the electrical performance, involving erosion loss and temperature rise of the processed materials. The arc-eroded surface was characterized under scanning electron microscope. The study of the eroded surfaces of contacts indicates that the thermal stability of metal oxides depends on nature of silver-metal oxide interface and their mode of erosion. An attempt is made to correlate the surface features of the eroded contacts with the thermal stability of metal oxides.
基金This project is financially supported by the Science Foundation of Hebei Province (No.502048)
文摘A super-fine compound powder, Ag/SnO_2+La_2O_3+ Bi_2O_3, has been obtainedusing the chemical coprecipitation method. And a new contact material, Ag/SnO_2+La_2O_3+Bi_2O_3, wasproduced by the powder metallurgy method. Its properties are as follows: the density is 9.75-9.93g/cm^3, the resistivity is 2.31-2.55 μΩ ·cm, the hardness is 880-985 MPa. Its mi-crostructureshows that the fine oxides have a uniform distribution in the silver matrix. The results ofmake-break capacity and temperature rise testing show that the new material has better ability ofanti-arc erosion and lower temperature rise than that of commonly used Ag/CdO.
基金financially supported by the National Natural Science Foundation of China(Nos.51731004,51671054,and 51501038)“the Fundamental Research Funds for the Central Universities”in China
文摘Ti3SiC2-reintbrced Ag-maJxix composites are expected to serve as eleclrical contacts. In this study, the wettability of Ag on a Ti3SiC2 subslxate was measured by the sessile drop melkod. The Ag-Ti3SiC2 composites were prepared from Ag mad Ti3SiC2 powder mix- tures by pressureless sintering. The effects of compacting pressure (100-800 MPa), sintering temperature (850-950~C), mad soaking time (0.5-2 h) on the microslxucture mad properties of the Ag-Ti3SiC2 composites were investigated. The experimental results indicated that Ti3SiC2 paxticulates were uniformly distxibuted in flae Ag matrix, wiflaout reactions at the interthces between flae two phases. The prepared Ag-10wt%Ti3SiC2 had a relative density of 95% mad an electrical resistivity of 2.76 x 10 3 m~)'cm when compacted at 800 MPa mad sintered at 950~C for 1 h. The incorporation of Ti3SiC2 into Ag was found to improve its hardness without substantially compromising its electrical conductivity; INs behavior was attxibuted to the combination of ceramic and metallic properties of the Ti3SiC2 reinforcement, suggesting its potential application in electrical contacts.
基金This work was financially supported by the National Natural Science Foundation of China (No. 50071043) the Natural Science Foundation ofShaanxi Province, China (No. 2004E105).
文摘The erosion behavior of a nanocomposite W-Cu material under arc breakdown was investigated. The arc erosion rates of the material were determined, and the eroded surfaces and arc erosion mechanisms were studied by scanning eleclion microscopy. It is concluded that the nanocomposite W-Cu electrical contact material shows a characteristic of spreading arcs. The arc breakdown of a commercially used W-Cu alloy was limited in a few areas, and its average arc erosion rate is twice as large as that of the former. Furthermore, it is also proved that the arc extinction ability and arc stability of the nanocomposite W-Cu material are excellent, and melting is the major failure modality in the make-and-break operation of arcs.
文摘mg-Yb203 electrical contact materials were fabricated by spark plasma sintefing (SPS). The effects of silver powder particle size on the microstructure and properties of the samples were investigated. The surface morphologies of the sintered samples were examined by optical microscope (OM), and the fracture morphologies were observed by scanning electron microscopy (SEM). The physical and mechanical properties such as density, electrical resistivity, microhardness, and tensile strength were also tested. The results show that the silver powder particle size has evident effects on the sintered materials. Comparing with coarse silver powder (5 ktm), homogeneous and fme microstmcture was obtained by fine silver powder (_〈0.5-1am). At the same time, the electrical conductivity, microhardness, and tensile strength of the sin- tered samples with fine silver powder were higher than those of the samples with coarse silver powder. However, silver powder particle size has little influence on the relative densities, which of all samples (both by free and coarse silver powders) is more than 95%. The fracture characteristics are ductile.
文摘A new silver rare earth oxide contact material, Ag/La2O3(12), was produced by powder metallurgy method. Its performances are as follows: the density is 9.71 similar to 9.96 g.cm(-3); the hardness (HB) is 760 similar to 970 MPa and the resistivity is 2.25 similar to 2.38 mu Omega . cm. The microstructure of Ag/La2O3(12) mas analyzed by SEM and EDS. Rare earth oxide La2O3 shows two shapes, which are uniformly distributed in the form of sphere and abnormality in Ag matrix. La2O3 shows fine spherical shape in the melted area of Ag after laser acting which is used to simulate electric are. The results are contributed to the less splash erosion of Ag. Compared with the main physical and mechanical properties of Ag/SnO2(12) and Ag/CdO(12), the properties of three contact materials are similar, and hence Ag/La2O3(12) may become a potential contact material to be used as the substitute of Ag/CdO(12).
基金This work was financially supported by the National Natural Science Foundation of China (No. 50071029).
文摘By applying nanotechnology, a new type of silver/graphite (AgC) electricalcontact was fabricated and characterized. The AgC coating powders were obtained through high-energyball milling and reducer liquid spraying-coating method. The as-prepared powders were examined bytransmission electron microscope (TEM), scanning electron microscope (SEM), and X-ray diffraction(XRD). The results show that the thickness of graphite flakes milled for 10 h is about 50-60 nm andthe AgC coating powders exhibit flocculent structure with quite fine and homogeneous internalmicropores. XRD implies that the average crystalline size of silver in coating powders is about 50nm. The mechanical and physical properties of this newly developed AgC contact made from theabove-mentioned nanocrystalline powders by traditional powder metallurgy technique were measured.Compared with its counterparts made from other techniques, the properties of this new AgC contacthave been optimized. High surface energy and high-energy interfaces of the nanocrystalline AgCcoating powders provide powerful driving force for sintering densification. Moreover, the flocculentstructure of the powders is also an important factor to acquire fine density ratio.
文摘The failure characteristics of the contact material Ag-SnO2 were investigated by X-ray diffraction(XRD),scanning electron microscopy(SEM),and X-ray energy dispersive spectroscopy(EDS).Phase analysis showed that there were Ag,SnO2,and Sn on the contact surfaces at the time of failure under the load condition of 30 A and 220 V(AC),which means that SnO2 decomposed in service.When the contacts were tested under airproof ambient condition,half-spherical bulges came into being on the contact surfaces,which resulted in early failure and dispersive characteristics.But half-spherical bulges were not found when the contacts were tested under open ambient condition.The temperature change of the contacts during the life testing under airproof ambient condition was different from that under open ambient condition.
基金Projects(51274163,51605146) supported by the National Natural Science Foundation of ChinaProject(U1502274) supported by Key Program of the National Natural Science Foundation of China+2 种基金Project(2018M632769) supported by the China Postdoctoral Science FoundationProject(2017SKY-WK010) supported by the Research Fund of Shaanxi Key Laboratory of Comprehensive Utilization of Tailings Resources,ChinaProject(18JK0722) supported by Special Research Program of Shaanxi Provincial Department of Education,China
文摘To disclose the effect of contact force and electrode gap on the material transfer behavior of Ag-based contact material, arc-erosion tests of the Ag-4wt.%TiB2 contact material were performed for 5000 operations at 24 V/16 A under resistive load on an electric contact material testing system. The arc energy and arc duration were investigated, the surface morphologies of eroded anode and cathode were characterized, the mass changes after arc-erosion tests were determined, and the material transfer behavior was discussed as well. The results show that contact force has a significant effect on the arc energy, arc duration and erosion morphology, but has no impact on the material transfer mode. However, electrode gap not only influences the arc energy, arc duration and surface morphology, but also changes the material transfer mode. At 1 mm, the material transfers from anode to cathode. Nevertheless, an opposite mode presents at 4 mm, which is from cathode to anode.
基金supported by the Fundamental Research Funds for the Central Universities (FRF-BR-10-007A and FRF-AS-09-001A)the National Natural Science Foundation of China (10872104)
文摘Thermal contact resistance plays a very important role in heat transfer efficiency and thermomechanical coupling response between two materials,and a common method to reduce the thermal contact resistance is to fill a soft interface material between these two materials.A testing system of high temperature thermal contact resistance based on INSTRON 8874 is established in the present paper,which can achieve 600 C at the interface.Based on this system,the thermal contact resistance between superalloy GH600 material and three-dimensional braid C/C composite material is experimentally investigated,under different interface pressures,interface roughnesses and temperatures,respectively.At the same time,the mechanism of reducing the thermal contact resistance with carbon fiber sheet as interface material is experimentally investigated.Results show that the present testing system is feasible in the experimental research of high temperature thermal contact resistance.
基金Project (No. 502048) supported by the Natural Science Foundation of Hebei Province, China
文摘Because of the different ways in which contact materials work, the basic requirements for silver metal oxide contact materials are different. They are anti-welded and anti-erosion when closed, anti-erosion when broken, and arc easily moved and have smaller contact resistance. In this paper, La2O3 is used as a stable oxide in contact material to replace CdO. A new type of Ag/SnO2-La2O3-Bi2O3 contact material is first obtained through using powder metallurgical method. Then electrical contact material parameter tester is used to test the electrical contact performance of the contact material. Through experiments, the arcing voltage and current curves, arcing energy curves, fusion power curves while broken and contact resistance while closed were obtained. Analysis of the results showed that the addition of La2O3 makes the contact material have the following advantages: smaller electrical wear, smaller arc energy, smaller contact resistance and arc is more easily extinguished.
基金The National Nature Science Foundation of China(No.u0837601)
文摘By means of breaking tests on PtIr contact materials via a JF04C contact material testing machine, it was attempted to elucidate the characteristics of the various surface morphology and material transfer after the arc erosion process caused by break arc. The material transfer characteristics appeared in the experiments were concluded and analyzed. Meanwhile, the morphology of the anode and cathode surface were observed and analyzed by SEM.
基金Project(51079047)supported by the National Natural Science Foundation of ChinaProject Funded by the Priority Academic Program of Jiangsu Higher Education Institutions,China
文摘A probabilistic method based on principle of maximum entropy was employed to analyze the randomness of contact force between geomembrane and granular material.The contact force distribution is exponential according to the proposed method and the grain size is the most important factor that affects the distribution of contact force.The proposed method is then verified by a series of laboratory experiments using glass beads and cobbles as granular material and a very thin pressure,indicating that film is firstly used in these experiments which give a reliable method to measure the contact force at each contact point.