This paper presents a simulator model of a marine diesel engine based on physical, semi-physical, mathematical and thermodynamic equations, which allows fast predictive simulations The whole engine system is divided i...This paper presents a simulator model of a marine diesel engine based on physical, semi-physical, mathematical and thermodynamic equations, which allows fast predictive simulations The whole engine system is divided into several functional blocks: cooling, lubrication, air, injection, combustion and emissions. The sub-models and dynamic characteristics of individual blocks are established according to engine working principles equations and experimental data collected from a marine diesel engine test bench for SIMB Company under the reference 6M26SRP1. The overall engine system dynamics is expressed as a set of simultaneous algebraic and differential equations using sub-blocks and S-Functions of Matlab/Simulink. The simulation of this model, implemented on Matlab/Simulink has been validated and can be used to obtain engine performance, pressure, temperature, efficiency, heat release, crank angle, fuel rate, emissions at different sub-blocks. The simulator will be used, in future work, to study the engine performance in faulty conditions, and can be used to assist marine engineers in fault diagnosis and estimation (FDI) as well as designers to predict the behavior of the cooling system, lubrication system, injection system, combustion, emissions, in order to optimize the dimensions of different components. This program is a platform for fault simulator, to investigate the impact on sub-blocks engine's output of changing values for faults parameters such as: faulty fuel injector, leaky cylinder, worn fuel pump, broken piston rings, a dirty turbocharger, dirty air filter, dirty air cooler, air leakage, water leakage, oil leakage and contamination, fouling of heat exchanger, pumps wear, failure of injectors (and many others).展开更多
Focusing on the internal flow and heat transfer analysis,a platform for the performance evaluation of the Secondary Air System(SAS)is developed.A multi-fidelity modeling technique has been developed in a turbofan engi...Focusing on the internal flow and heat transfer analysis,a platform for the performance evaluation of the Secondary Air System(SAS)is developed.A multi-fidelity modeling technique has been developed in a turbofan engine model under different flight conditions.A turbine blade cool-ing model which integrates external heat transfer calculations and coolant side modeling with com-mon components is proposed.In addition,the Computational Fluid Dynamics(CFD)method is selected to capture the complex flow field structure in the preswirl system.The validity of the SAS models is compared with publicly available data.An elaborately designed cooling system for the AGTF30 engine is analyzed through three main branches.It is found that the 1D-3D mod-eling technique can provide more accurate predictions of the SAS for the AGTF30 engine.The results demonstrate the versatility and flexibility of the SAS models,thereby indicating the capacity of meeting most of the demands of flow and thermal analysis of the SAS.展开更多
A good cooling circle should ensure that the system can work at an appropriate temperature in the requirements of power increase,engine compartment constraint and working demands for modern engineering machinery,which...A good cooling circle should ensure that the system can work at an appropriate temperature in the requirements of power increase,engine compartment constraint and working demands for modern engineering machinery,which asks for a thorough understanding of system thermal loads before practical production.However,traditional experiment method spends a long time,costs a huge resource but lacks efficiency,whereas virtual design can avoid the shortcomings of traditional method and can analyze operating states adequately with variable loads on engine,generator,drives,battery pack and HVAC systems.Therefore,this paper focuses on a new virtual design method based on multi-dimension coupled simulation adopting Flowmaster software for initial prediction and CFX tool for further optimization.The simulation results in different operating conditions are compared and validated with experiments.Orthogonal experiment and range analysis are used to explore key parameters of cooling system.The research will be helpful in guiding future design and optimization of engineering machinery.展开更多
文摘This paper presents a simulator model of a marine diesel engine based on physical, semi-physical, mathematical and thermodynamic equations, which allows fast predictive simulations The whole engine system is divided into several functional blocks: cooling, lubrication, air, injection, combustion and emissions. The sub-models and dynamic characteristics of individual blocks are established according to engine working principles equations and experimental data collected from a marine diesel engine test bench for SIMB Company under the reference 6M26SRP1. The overall engine system dynamics is expressed as a set of simultaneous algebraic and differential equations using sub-blocks and S-Functions of Matlab/Simulink. The simulation of this model, implemented on Matlab/Simulink has been validated and can be used to obtain engine performance, pressure, temperature, efficiency, heat release, crank angle, fuel rate, emissions at different sub-blocks. The simulator will be used, in future work, to study the engine performance in faulty conditions, and can be used to assist marine engineers in fault diagnosis and estimation (FDI) as well as designers to predict the behavior of the cooling system, lubrication system, injection system, combustion, emissions, in order to optimize the dimensions of different components. This program is a platform for fault simulator, to investigate the impact on sub-blocks engine's output of changing values for faults parameters such as: faulty fuel injector, leaky cylinder, worn fuel pump, broken piston rings, a dirty turbocharger, dirty air filter, dirty air cooler, air leakage, water leakage, oil leakage and contamination, fouling of heat exchanger, pumps wear, failure of injectors (and many others).
基金financially supported by Sichuan Gas Turbine Establishment, Aero Engine Corporation of China
文摘Focusing on the internal flow and heat transfer analysis,a platform for the performance evaluation of the Secondary Air System(SAS)is developed.A multi-fidelity modeling technique has been developed in a turbofan engine model under different flight conditions.A turbine blade cool-ing model which integrates external heat transfer calculations and coolant side modeling with com-mon components is proposed.In addition,the Computational Fluid Dynamics(CFD)method is selected to capture the complex flow field structure in the preswirl system.The validity of the SAS models is compared with publicly available data.An elaborately designed cooling system for the AGTF30 engine is analyzed through three main branches.It is found that the 1D-3D mod-eling technique can provide more accurate predictions of the SAS for the AGTF30 engine.The results demonstrate the versatility and flexibility of the SAS models,thereby indicating the capacity of meeting most of the demands of flow and thermal analysis of the SAS.
基金supported by the Natural Science Foundation of Fujian Province of China(Grant No.2014J01210)Knowledge Innovation of Shenzhen City of China(Grant No.JCYJ20140417162429675)National Key Technology R&D Program of China(Grant No.2013BAF07B04)
文摘A good cooling circle should ensure that the system can work at an appropriate temperature in the requirements of power increase,engine compartment constraint and working demands for modern engineering machinery,which asks for a thorough understanding of system thermal loads before practical production.However,traditional experiment method spends a long time,costs a huge resource but lacks efficiency,whereas virtual design can avoid the shortcomings of traditional method and can analyze operating states adequately with variable loads on engine,generator,drives,battery pack and HVAC systems.Therefore,this paper focuses on a new virtual design method based on multi-dimension coupled simulation adopting Flowmaster software for initial prediction and CFX tool for further optimization.The simulation results in different operating conditions are compared and validated with experiments.Orthogonal experiment and range analysis are used to explore key parameters of cooling system.The research will be helpful in guiding future design and optimization of engineering machinery.