Air film conveyors equipped with porous pads have been developed to bring the liquid crystal display(LCD) into a non-contact state during transportation process. In this work, a theoretical model including flow proper...Air film conveyors equipped with porous pads have been developed to bring the liquid crystal display(LCD) into a non-contact state during transportation process. In this work, a theoretical model including flow property of porous media and Reynolds equation is established within a representative region in order to optimize the design parameters of a partial porous air conveyor. With the theoretical model, an optimization method using nondominated sorting genetic algorithm – II(NSGA-II) is applied for a two-objective optimization to achieve a minimum air consumption and maximum load capacity. Three Pareto-optimal solutions are selected to analyze the influence of each parameter on the characteristics of the air conveyor, and the results indicate that the position of the porous pads has the most significant impact on the performance and of course must be determined with care. Furthermore, experimental results in terms of the supporting force versus gap clearance show that the optimized air conveyor can greatly improve the load capacity over the normal one, indicating that the optimization method is applicable for practical use.展开更多
Recently,large and thin glass substrates are transported by air film conveyors to reduce surface damage.On the production line,the glass substrates are desired to be transported flatly on the conveyor to ensure the qu...Recently,large and thin glass substrates are transported by air film conveyors to reduce surface damage.On the production line,the glass substrates are desired to be transported flatly on the conveyor to ensure the quality inspection.A method by feedbacking film pressure to the theoretical model is proposed for estimation of the deformation of the glass sheet,and the validity of the method is theoretically and experimentally verified.First,a theoretical model including the flow behavior through a porous-walled gap is established,and the film pressure distribution can be predicted by solving the model.Then,an experimental setup that can simultaneously measure the film pressure and the flatness of the glass sheet is established,and,the validity of the model is verified experimentally.Next,with the pressure points at the grooves as the boundary and the pressure points at the flange area as the feedback,an algorithm is applied to shape the one-dimensional deformation at the centerlines in accordance with a quadratic curve.Furthermore,two-dimensional deformation of the glass sheet can then be estimated by an interpolation operation.Comparisons of the calculated results with the experimental data verify the effectiveness of the estimating method.展开更多
基金Project(51205174)supported by the National Natural Science Foundation of ChinaProject(2014M550309)supported by the Postdoctoral Science Foundation of ChinaProject(GZKF-201407)supported by the Open Foundation of the State Key Laboratory of Fluid Power Transmission and Control,China
文摘Air film conveyors equipped with porous pads have been developed to bring the liquid crystal display(LCD) into a non-contact state during transportation process. In this work, a theoretical model including flow property of porous media and Reynolds equation is established within a representative region in order to optimize the design parameters of a partial porous air conveyor. With the theoretical model, an optimization method using nondominated sorting genetic algorithm – II(NSGA-II) is applied for a two-objective optimization to achieve a minimum air consumption and maximum load capacity. Three Pareto-optimal solutions are selected to analyze the influence of each parameter on the characteristics of the air conveyor, and the results indicate that the position of the porous pads has the most significant impact on the performance and of course must be determined with care. Furthermore, experimental results in terms of the supporting force versus gap clearance show that the optimized air conveyor can greatly improve the load capacity over the normal one, indicating that the optimization method is applicable for practical use.
基金This study was supported by the Natural Science Foundation of Jiangsu Province(Grant No.BK20181467)the National Natural Science Foundation of China(Grant No.51675247).
文摘Recently,large and thin glass substrates are transported by air film conveyors to reduce surface damage.On the production line,the glass substrates are desired to be transported flatly on the conveyor to ensure the quality inspection.A method by feedbacking film pressure to the theoretical model is proposed for estimation of the deformation of the glass sheet,and the validity of the method is theoretically and experimentally verified.First,a theoretical model including the flow behavior through a porous-walled gap is established,and the film pressure distribution can be predicted by solving the model.Then,an experimental setup that can simultaneously measure the film pressure and the flatness of the glass sheet is established,and,the validity of the model is verified experimentally.Next,with the pressure points at the grooves as the boundary and the pressure points at the flange area as the feedback,an algorithm is applied to shape the one-dimensional deformation at the centerlines in accordance with a quadratic curve.Furthermore,two-dimensional deformation of the glass sheet can then be estimated by an interpolation operation.Comparisons of the calculated results with the experimental data verify the effectiveness of the estimating method.
