Influence of syngas components and ash particles on the radiative heat transfer in a radiant syngas cooler

Radiant syngas cooler(RSC)is widely used as a waste heat recovery equipment in industrial gasification.In this work,an RSC with radiation screens is established and the impact of gaseous radiative property models,gas components,and ash particles on heat transfer is investigated by the numerical simulation method.Considering the syngas components and the pressure environment of the RSC,a modified weighted-sum-of-gray-gases model was developed.The modified model shows high accuracy in validation.In computational fluid dynamics simulation,the calculated steam production is only 0.63%in error with the industrial data.Compared with Smith's model,the temperature decay along the axial direction calculated by the modified model is faster.Syngas components are of great significance to heat recovery capacity,especially when the absorbing gas fraction is less than 10%.After considering the influence of particles,the outlet temperature and the proportion of radiative heat transfer are less affected,but the difference in steam output reaches 2.7 t·h^(-1).The particle deposition on the wall greatly reduces the heat recovery performance of an RSC.

Analysis of the Erosion-Corrosion Mechanism of the Air Cooler in a Hydrocracking Unit:A Numerical and Experimental Study

Corrosion leakages often occur in the air cooler of a hydrocracking unit,with the failure sites mainly located in the entrance area of the tubes.An analysis of the macroscopic morphology and corrosion products confirmed that the damage was caused by erosion-corrosion(E-C).Numerical and experimental methods were applied to investigate the E-C mechanism in the air cooler.Computational fluid dynamics(CFD)was used to calculate the hydrodynamic parameters of the air cooler.The results showed that there was a biased flow in the air cooler,which led to a significant increase in velocity,turbulent kinetic energy and wall shear within 0.2 m of the tube entrance.A visualization experiment was then performed to determine the principles of migration and transformation of multiphase flow in the air cooler tubes.Various flow patterns(pure droplet flow,mist flow,and annular flow)and their evolutionary processes were clearly depicted experimentally.The initiation mechanism and processes leading to the development of E-C in the air cooler were also determined.This study provided a comprehensive explanation for the E-C failures that occur in air coolers during operation.

Air interaction around outdoor air-cooled condensers

In order to increase cooling or heating efficiency,a porous computational fluid dynamics（CFD）model is employed to predict the thermo-fluid status and optimize the placement of outdoor units.A full scale model is established to validate the accuracy of CFD simulation in terms of velocity and temperature distributions.The comparison between the measurement and the simulation shows a good agreement.By evaluating the condensers＇ sucked air temperature with CFD for three units installed in a row,it is found that the minimum separation distance among neighboring units is 0.2 m;a vertical wall should be apart from the unit line by at least 0.8 m;and large different operating pressures among units do not impact the flow rate and the heat transfer of the other units meaningfully.

Precipitation of α_2 Phase in α+β Solution-Treated and Air-cooled Ti-Al-Sn-Zr-Mo-Si-Nd Alloys

A series of Ti-Al-Sn-Zr-Mo-Si-Nd alloys with various content of Al were solution treated in α+β phase field and air-cooled. The precipitation of a2 phase in cooling was investigated by transmission electron microscopic analysis The precipitation characteristic of α2 phase was discussed. The precipitation of α2 phase would proceed by the nucleation and growth of α2 phase dependent on the diffusion of Al atoms. And a comparison on the difference of precipitation of α2 phase was carried out under the conditions of air-cooling and quenching in water. The investigation showed that the air-cooling and even quenching could supply enough time for the precipitation and growth of α2 phase when Al content reached a certain value even though far away from the stoichiometric composition of Ti3Al.

Microstructure and properties of rheo-HPDC Al-8Si alloy prepared by air-cooled stirring rod process

A new and effective semisolid slurry preparation process with air-cooled stirring rod(ACSR)is reported,in which the compressed air is constantly injected into the inner cavity of a stirring rod to cool the melt.The slurry of a newly developed high thermal conductivity Al?8Si alloy was prepared,and thin-wall heat dissipation shells were produced by the ACSR process combined with a HPDC machine.The effects of the air flow on the morphology ofα1-Al particles,mechanical properties and thermal conductivity of rheo-HPDC samples were studied.The results show that the excellent slurry of the alloy could be obtained with the air flow exceeding3L/s.Rheo-HPDC samples that were produced with the air flow of5L/s had the maximum UTS,YS,elongation,hardness and thermal conductivity of261MPa,124MPa,4.9%,HV99and153W/(m·K),respectively.Rheo-HPDC samples show improved properties compared to those formed by HPDC,and the increasing rates of UTS,YS,elongation,hardness and thermal conductivity were20%,15%,88%,13%and10%,respectively.

Effect of Chromium on CCT Diagrams of Novel Air-Cooled Bainite Steels Analyzed by Neural Network

The quantitative effects of chromium content on continuous cooling transformation （CCT） diagrams of novel air-cooled bainite steels were analyzed using artificial neural network models. The results showed that the chromium may retard the high and medium-temperature martensite transformation.

Feasibility Analysis of Back-Pressure Steam Feeding Water Pump for Direct Air-Cooled Unit

As the performance of an air-cooled condenser is apt to be affected by the fluctuating ambient condition, some difficulties are brought to the use of a steam feeding water pump in an air-cooled unit. This paper introduces a new design of for steam feeding the water pump of an air-cooled unit using the back-pressure steam turbine as the prime motor. Using variable condition analysis on a 600 MW direct air-cooled unit, and with consideration of the effect on the ambient conditions, the feasibility, economy, and adaptability of the design are verified.

Application of Air-cooled Blast Furnace Slag Aggregates as Replacement of Natural Aggregates in Cement-based Materials：A Study on Water Absorption Property

The influence of air-cooled blast furnace slag aggregates as replacement of natural aggregates on the water absorption of concrete and mortar was studied, and the mechanism was analyzed. The interface between aggregate and matrix in concrete was analyzed by using a micro-hardness tester, a laser confocal microscope and a scanning electron microscope with backscattered electron image mode. The pore structure of mortar matrixes under different curing conditions was investigated by mercury intrusion porosimetry. The results showed that when natural aggregates were replaced with air-cooled blast furnace slag aggregates in mortar or concrete, the content of the capillary pore in the mortar matrix was reduced and the interfacial structure between aggregate and matrix was improved, resulting in the lower water absorption of mortar or concrete. Compared to the concrete made with crushed limestone and natural river sand, the initial absorption coefficient, the secondary absorption coefficient and the water absorption capacity through the surface for 7 d of the concrete made from crushed air-cooled blast furnace slag and air-cooled blast furnace slag sand were reduced by 48.9%, 52.8%, and 46.5%, respectively.

Physical Properties of Crushed Air-cooled Blast Furnace Slag and Numerical Representation of Its Morphology Characteristics

Physical properties and geometrical morphologies of crushed air-cooled blast furnace slag （SCR） and crushed limestone （LCR） were comparatively investigated. The shape, angularity, surface texture and internal pore structure of aggregate particles for different size and gradation were numerically represented by sphericity （ψ） and shape index （SI）, angularity number （AN）, index of aggregate particle shape and texture （IAPST）, porosity and pore size, respectively. The results show that SCR is a porous and rough aggregate. Apparent density, void, water absorption and smashing index of SCR are obviously higher than those of LCR with the same gradation, respectively. However, bulk density of SCR is lower than that of LCR with the same gradation. SI, AN, IAPST and porosity of SCR are obviously higher than those of LCR with the same gradation, respectively. The smaller particle size of SCR, the larger of its AN, IAPST and porosity.

Thermodynamic Simulation of CCP in Air-Cooled Heat Pump Unit with HFCs and CO₂Trans-Critical

The exergy analysis and finite time thermodynamic methods had been employed to analyze the compound condensation process (CCP). It was based on the air-cooling heat pump unit. The cooling capacity of the chiller unit is about 1 kW, and the work refrigerant is R22/R407C/R410A/CO2. The MATLAB/SIMULINK software was employed to build the simulation model. The thermodynamic simulation model is significant for the optimization of parameters of the unit, such as condensation and evaporation temperature and mass flow of the sanitary hot water and size of hot water storage tank. The COP of the CCP of R410A system is about 3% - 5% higher than the CCP of the R22 system, while CCP of the R407C system is a little lower than the CCP of R22 system. And the CCP of CO2 trans-critical system has advantage in the hot supply mode. The simulation method provided a theoretical reference for developing the production of CCP with substitute refrigerant R407C/R410A/CO2.

Effect of Crushed Air-cooled Blast Furnace Slag on Mechanical Properties of Concrete

Morphology characteristics of mix aggregates with crushed air-cooled blast furnace slag（SCR） and crushed limestone（LCR） with 5-20 mm and 20-40 mm gradation were represented by numerical parameters including angularity number（AN） and index of aggregate particle shape and texture（IAPST）.The effect of mix aggregates containing SCR on compressive strength and splitting tensile strength of concrete was investigated.Fracture characteristics of concrete,interfacial structure between aggregates and matrix were analyzed.The experimental results show that porous and rough SCR increases contact area with matrix in concrete,concave holes and micro-pores on the surface of SCR are filled by mortar and hydrated cement paste,which may increase interlocking and mechanical bond between aggregate and matrix in concrete.SCR can be used to produce a high-strength concrete with better mechanical properties than corresponding concrete made with LCR.The increase of AN and IAPST of aggregate may enhance mechanical properties of concrete.

Quantitative analysis of Ni effect on CCT diagrams of novel air-cooled bainite steels using artificial neural network models

The quantitative effect of Ni content on continuous cooling transformation （CCT） diagrams of novel air-cooled bainite steels was analyzed using artificial neural network models. The results showed that Ni may retard the high- and medium-temperature transformation and martensite transformation. The results conform to the materials science theories.

The Experimental Investigation of Recirculation of Air-Cooled System for a Large Power Plant

The paper introduces thermal buoyancy effects to experimental investigation of wind tunnel simulation on direct air-cooled condenser for a large power plant. In order to get thermal flow field of air-cooled tower, PIV experiments are carried out and recirculation ratio of each condition is calculated. Results show that the thermal flow field of the cooling tower has great influence on the recirculation under the cooling tower. Ameliorating the thermal flow field of the cooling tower can reduce the recirculation under the cooling tower and improve the efficiency of air-cooled condenser also.

Influence of thermal flow field of cooling tower on recirculation ratio of a direct air-cooled system for a power plant

In order to get thermal flow field of direct air-cooled system,the hot water was supplied to the model of direct air-cooled condenser(ACC). The particle image velocimetery (PIV) experiments were carried out to get thermal flow field of a ACC under different conditions in low velocity wind tunnel,at the same time,the recirculation ratio at cooling tower was measured,so the relationship between flow field characteristics and recirculation ratio of cooling tower can be discussed. From the results we can see that the flow field configuration around cooling tower has great effects on average recirculation ratio under cooling tower. The eddy formed around cooling tower is a key reason that recirculation produces. The eddy intensity relates to velocity magnitude and direction angle,and the configuration of eddy lies on the geometry size of cooling tower. So changing the flow field configuration around cooling tower reasonably can decrease recirculation ratio under cooling tower,and heat dispel effect of ACC can also be improved.

Water, Air Emissions, and Cost Impacts of Air-Cooled Microturbines for Combined Cooling, Heating, and Power Systems： A Case Study in the Atlanta Region

The increasing pace of urbanization means that cities and global organizations are looking for ways to increase energy efficiency and reduce emissions. Combined cooling, heating, and power （CCHP） systems have the potential to improve the energy generation efficiency of a city or urban region by providing energy for heating, cooling, and electricity simultaneously. The purpose of this study is to estimate the water consumption for energy generation use, carbon dioxide （CO2） and NOx emissions, and economic impact of implementing CCHP systems for five generic building types within the Atlanta metropolitan region, under various operational scenarios following the building thermal （heating and cooling） demands. Operating the CCHP system to follow the hourly thermal demand reduces CO2 emissions for most building types both with and without net metering. The system can be economically beneficial for all building types depending on the price of natural gas, the implementation of net metering, and the cost structure assumed for the CCHP system. The greatest reduction in water consumption for energy production and NOx emissions occurs when there is net metering and when the system is operated to meet the maximum yearly thermal demand, although this scenario also results in an increase in greenhouse gas emissions and, in some cases, cost. CCHP systems are more economical for medium office, large office, and multifamilv residential buildings.

Experimental Study on the Thermal Performances of a Tube-Type Indirect Evaporative Cooler

The so-called indirect evaporative cooling technology is widely used in air conditioning applications.The thermal characterization of tube-type indirect evaporative coolers,however,still presents challenges which need to be addressed to make this technology more reliable and easy to implement.This experimental study deals with the performances of a tube-type indirect evaporative cooler based on an aluminum tube with a 10 mm diameter.In particular,the required tests were carried out considering a range of dry-bulb temperatures between 16℃ and 18℃ and a temperature difference between the wet-bulb and dry-bulb temperature of 2℃∼4℃.The integrated convective heat transfer coefficient inside the tube in the drenching condition has been found to lie in the range between 36.10 and 437.4(W/(m^(2)⋅K)).

光学舱推进剂补加过程的热分析仿真与试验研究

推进剂补加是确保光学舱在轨长寿命工作的重要功能,补加过程面临的热环境条件比以往任务恶劣,全过程热控制十分必要。针对光学舱推进剂补加过程的复杂传热新问题,建立包含压气机、液冷模块和环路热管等部件的光学舱平台集成热数学模型,进行热分析仿真研究,并开展系统级热试验。对比高温和低温2种补加条件的瞬态热分析和热试验结果,研究传热关系和温度变化规律;针对热试验中垂直热管因重力因素从不运行至运行的瞬态过程,提出一种变热导率仿真方法;提出高温补加优化设计方案并进行在轨预示。结果表明:瞬态仿真结果与试验结果吻合良好,验证了热分析方法和仿真模型的准确性和有效性;在轨补加采用压气机本体预热并启动2套环路热管,压气机的最高温度≤34.1℃,预热总功耗50 Wh,满足指标要求。研究结果对于光学舱停靠空间站期间的推进剂补加流程设计具有一定参考价值。

烧结矿双级冷却工艺及装备技术研发与应用

烧结行业实践应用的余热回收方式主要是环冷机+余热锅炉与竖式冷却+余热锅炉,而将原烧结给料溜槽改为一级竖式冷却的双级冷却技术,可显著回收高品质余热。本文在介绍烧结双级冷却技术工艺及原理基础上,通过FLUENT流体仿真,对比了烧结双级冷却相对传统环冷机流场和温度场分布,并从冷却提效、余热回收增量、烧结矿增产和除尘增效4方面系统阐述了烧结双级冷却技术效果优势。结果表明,该技术可降低环冷机冷却风量约13%,提高过热蒸汽50℃,降低返矿率1%。该技术在湘潭钢铁新一烧360 m^(2)烧结机成功应用也表明,余热锅炉蒸汽产量可由吨矿约34 t/h增长到约40 t/h,增加发电量约为1200 kW·h年经济效益约为400万元。

干湿联合式蒸发空冷器管束腐蚀失效分析及预防措施

干湿联合式蒸发空冷器的传热管束包含预冷管束和蒸发管束,预冷管束采用翅片管,蒸发管束采用蛇形光管。该类型设备在某沿海石化企业使用过程中,蛇形光管U形弯部位出现不同程度的腐蚀穿孔泄漏,为了确定腐蚀泄漏原因,以石脑油加氢装置中石脑油分馏塔顶空冷器为例,采用多种试验手段对腐蚀失效原理进行分析。根据外观检查、水质分析、化学成分检测、力学性能及金相检测、腐蚀形貌观察和产物成分分析等分析结果判断,该空冷器的主要失效原因是浓差腐蚀及电化学腐蚀共同作用的结果,并对此提出了相应的预防措施。

基于热管散热的多级热电制冷器性能分析

为了研究几何结构对多级热电制冷性能的影响,建立了基于热管散热的多级热电制冷器有限时间热力学模型,提出模块利用系数和协调性能系数两个性能评价指标,并采用数值模拟的方法研究了热电偶比例系数和级数对热电制冷器性能的影响,得到了不同几何结构下装置性能指标随工作电流的变化规律。结果表明:比例系数为2的六级热电制冷器的制冷温差和制冷量可分别达到135.3℃和0.34 W;较小的比例系数和工作电流,可以有效实现制冷能力和经济性能的统一。设计制作了基于热管散热的四级热电制冷器样机,当环境温度分别为16℃和26℃时,实测冷端温度分别为-76℃和-69℃。