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Study on Licker-In and Flat Speeds of Carding Machine and Its Effects on Quality of Cotton Spinning Process 被引量:1
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作者 Md. Mominul Motin Ayub Nabi Khan Md. Obaidur Rahman 《Journal of Textile Science and Technology》 2023年第3期198-214,共17页
Spinning has a significant influence on all textile processes. Combinations of all the capital equipment display the process’ critical condition. By transforming unprocessed fibers into carded sliver and yarn, the ca... Spinning has a significant influence on all textile processes. Combinations of all the capital equipment display the process’ critical condition. By transforming unprocessed fibers into carded sliver and yarn, the carding machine serves a critical role in the textile industry. The carding machine’s licker-in and flat speeds are crucial operational factors that have a big influence on the finished goods’ quality. The purpose of this study is to examine the link between licker-in and flat speeds and how they affect the yarn and carded sliver quality. A thorough experimental examination on a carding machine was carried out to accomplish this. The carded sliver and yarn produced after experimenting with different licker-in and flat speed combinations were assessed for important quality factors including evenness, strength, and flaws. To account for changes in material qualities and machine settings, the study also took into consideration the impact of various fiber kinds and processing circumstances. The findings of the investigation showed a direct relationship between the quality of the carded sliver and yarn and the licker-in and flat speeds. Within a limited range, greater licker-in speeds were shown to increase carding efficiency and decrease fiber tangling. On the other hand, extremely high speeds led to more fiber breakage and neps. Higher flat speeds, on the other hand, helped to enhance fiber alignment, which increased the evenness and strength of the carded sliver and yarn. Additionally, it was discovered that the ideal blend of licker-in and flat rates varied based on the fiber type and processing circumstances. When being carded, various fibers displayed distinctive behaviors that necessitated adjusting the operating settings in order to provide the necessary quality results. The study also determined the crucial speed ratios between the licker-in and flat speeds that reduced fiber breakage and increased the caliber of the finished goods. The results of this study offer useful information for textile producers and process engineers to improve the quality of carded sliver and yarn while maximizing the performance of carding machines. Operators may choose machine settings and parameter adjustments wisely by knowing the impacts of licker-in and flat speeds, which will increase textile industry efficiency, productivity, and product quality. 展开更多
关键词 spinning Process Carding machine Yarn Count FLAT Licker-In Sliver Hank
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Study on Licker-In and Flat Speeds of Carding Machine and Its Effects on Quality of Cotton Spinning Process
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作者 Md. Mominul Motin Ayub Nabi Khan Md. Obaidur Rahman 《Journal of Flow Control, Measurement & Visualization》 2023年第3期198-214,共17页
Spinning has a significant influence on all textile processes. Combinations of all the capital equipment display the process’ critical condition. By transforming unprocessed fibers into carded sliver and yarn, the ca... Spinning has a significant influence on all textile processes. Combinations of all the capital equipment display the process’ critical condition. By transforming unprocessed fibers into carded sliver and yarn, the carding machine serves a critical role in the textile industry. The carding machine’s licker-in and flat speeds are crucial operational factors that have a big influence on the finished goods’ quality. The purpose of this study is to examine the link between licker-in and flat speeds and how they affect the yarn and carded sliver quality. A thorough experimental examination on a carding machine was carried out to accomplish this. The carded sliver and yarn produced after experimenting with different licker-in and flat speed combinations were assessed for important quality factors including evenness, strength, and flaws. To account for changes in material qualities and machine settings, the study also took into consideration the impact of various fiber kinds and processing circumstances. The findings of the investigation showed a direct relationship between the quality of the carded sliver and yarn and the licker-in and flat speeds. Within a limited range, greater licker-in speeds were shown to increase carding efficiency and decrease fiber tangling. On the other hand, extremely high speeds led to more fiber breakage and neps. Higher flat speeds, on the other hand, helped to enhance fiber alignment, which increased the evenness and strength of the carded sliver and yarn. Additionally, it was discovered that the ideal blend of licker-in and flat rates varied based on the fiber type and processing circumstances. When being carded, various fibers displayed distinctive behaviors that necessitated adjusting the operating settings in order to provide the necessary quality results. The study also determined the crucial speed ratios between the licker-in and flat speeds that reduced fiber breakage and increased the caliber of the finished goods. The results of this study offer useful information for textile producers and process engineers to improve the quality of carded sliver and yarn while maximizing the performance of carding machines. Operators may choose machine settings and parameter adjustments wisely by knowing the impacts of licker-in and flat speeds, which will increase textile industry efficiency, productivity, and product quality. 展开更多
关键词 spinning Process Carding machine Yarn Count FLAT Licker-In Sliver Hank
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Research on A Master - slave Multi - microcomputers Control System for Hollow Spindle Fancy Yarn Spinning Machine
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作者 李志蜂 陈子展 阵瑞琪 《Journal of China Textile University(English Edition)》 EI CAS 1999年第1期49-52,共4页
In this paper, a successfully studied and developed master - slave muld - microcomputers control system based on PC - BUS for hollow spindle fancy yarn spinning machine, mainly Its overall scheme, software and hardwar... In this paper, a successfully studied and developed master - slave muld - microcomputers control system based on PC - BUS for hollow spindle fancy yarn spinning machine, mainly Its overall scheme, software and hardware construction, is introduced. Spinning experiments show that the system achieves satisfactory result. This system can solve the diftkultles of mechatronical fusion between domestic hollow splndk fancy yarn spuming muchine and its microcomputer control technology. 展开更多
关键词 hollow spinDLE FANCY YAM spinning machine mechatrvnical fusion MASTER - SLAVE MULTI - microcomputers control system PC - BUS.
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Top yarn quality from a range of blends Rotor spinning machine R 36 successful in practiceRotor spinning machine R 36 successful in practice
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作者 Irene Muggler 《China Textile》 2019年第1期47-47,共1页
Rieter’s customer Shangshui Xianghu Textile wants to find a way of efficiently using the cotton noils and cotton waste from the blowroom and the card and to thus profitably optimize their raw material blends. Using r... Rieter’s customer Shangshui Xianghu Textile wants to find a way of efficiently using the cotton noils and cotton waste from the blowroom and the card and to thus profitably optimize their raw material blends. Using rotor spinning machine R 36 has provided the company with an incredibly positive experience. 展开更多
关键词 Shangshui Xianghu spinning machine
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Rieter Presents A New Ring Spinning Machine at the ITMA ASIA in Shanghai
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《China Textile》 2010年第6期19-19,共1页
On their Stand B03in Hall W2at the ITMA ASIA+CITME2010in Shanghai,Rieter will present the new G32ring spinning
关键词 ITMA ASIA Rieter Presents A New Ring spinning machine at the ITMA ASIA in Shanghai
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Design and Numerical Simulation of Low-Fiber Hollow Spindle in Air-Jet Vortex Spinning 被引量:1
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作者 张肖斌 薛文良 程隆棣 《Journal of Donghua University(English Edition)》 EI CAS 2015年第1期119-124,共6页
Based on the mechanical system of free-end fibers and the analysis of pulling free-end fibers out of the spun yarn during spinning,a low-fiber hollow spindle is designed and the air distribution of fluent field is sim... Based on the mechanical system of free-end fibers and the analysis of pulling free-end fibers out of the spun yarn during spinning,a low-fiber hollow spindle is designed and the air distribution of fluent field is simulated numerically. The negative pressure effect is much bigger at the top of low-fiber hollow spindle than that in Murata No.861,which is more conducive for single fiber to get into the channel of hollow spindle. The tangential velocity in 0-3 mm at the top of hollow spindle increases and the fluctuation of radial velocity is much stronger,which enhance the wrapping effect. In the addition,the distribution of axial velocity remains the same. 展开更多
关键词 air-jet vortex spinning numerical simulation free-end fiber mechanical system low-fiber hollow spindle
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AN INVESTIGATION OF MODELLING ON DRAFTING PROCCES OF WOOLLEN GILL MACHINE
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作者 周旭东 《Journal of China Textile University(English Edition)》 EI CAS 1993年第2期29-33,共5页
The combing process of gill machine is an important link in the wool spinning technology.Inorder to improve the quality of products,it is necessary to study the new autoleveling device whichuses the modern control the... The combing process of gill machine is an important link in the wool spinning technology.Inorder to improve the quality of products,it is necessary to study the new autoleveling device whichuses the modern control theory and microcomputer science.We have to set up a mathematicalmodel for object:As the woolen yarns (both input and output) are complex random process,it issuitable for CARMA (controlled autoregressive-moving average) to describe the object by meansof time series analyses of models. 展开更多
关键词 Wool spinning machinery GILLING machine identification DRAFTING process AUTOLEVELLER time series analyses.
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PRELIMINARY STUDY ON OPEN END JET SPINNING
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作者 郁崇文 《Journal of China Textile University(English Edition)》 EI CAS 1996年第1期9-13,共5页
A new concept of spinning-open-end jet-spinning, which combines the advantages of the false twist jet spinning and open end winning, was proposed, and a device was designed to practice this concept. The property of th... A new concept of spinning-open-end jet-spinning, which combines the advantages of the false twist jet spinning and open end winning, was proposed, and a device was designed to practice this concept. The property of thc open-end jet spun yarn was measured and discussed in comparison with that of some other spun yarns. 展开更多
关键词 open-end air-jet spinning SPUN yarns.
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高稳定性双摩擦轮网球训练机的设计
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作者 戴本尧 《浙江工贸职业技术学院学报》 2024年第1期62-69,共8页
针对传统网球训练机发球轨迹控制效果差等问题,通过建立网球三维飞行轨迹数学模型,探究影响网球飞行的动力学因素,优化设计了一套网球发球系统,采用双摩擦轮网球发球装置,调整发球角度α、γ、θ和双摩擦轮旋转速度,实现对球的精确控制... 针对传统网球训练机发球轨迹控制效果差等问题,通过建立网球三维飞行轨迹数学模型,探究影响网球飞行的动力学因素,优化设计了一套网球发球系统,采用双摩擦轮网球发球装置,调整发球角度α、γ、θ和双摩擦轮旋转速度,实现对球的精确控制和调节发球速度;通过固定板和双连杆机构的组合机架,实现固定板的上下、左右移动,确保发球装置的稳定性和准确性;储球系统和控制系统的设计使球能够顺利输送和供给,实现连续发球的功能,为网球爱好者和专业运动员提供训练新路径。 展开更多
关键词 双摩擦轮 旋球 飞行轨迹 网球发球机
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转杯纺纱机的发展现状及趋势
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作者 丁文胜 叶晋浦 +3 位作者 邹专勇 孙少波 叶贺 程隆棣 《纺织导报》 CAS 2024年第4期50-52,共3页
转杯纺属于自由端纺纱,具有纺纱速度高、工艺流程短、原料适用性能广等优点,是较为成熟的新型纺纱技术代表之一。文章分析了转杯纺纱机的市场情况及发展现状,阐述了转杯纺纱技术的创新应用,并提出了转杯纺纱机发展需求及思路。具体体现... 转杯纺属于自由端纺纱,具有纺纱速度高、工艺流程短、原料适用性能广等优点,是较为成熟的新型纺纱技术代表之一。文章分析了转杯纺纱机的市场情况及发展现状,阐述了转杯纺纱技术的创新应用,并提出了转杯纺纱机发展需求及思路。具体体现为:我国转杯纺装机量具有全球优势地位,国产半自动转杯纺纱机进步明显,具有国际竞争力,但全自动转杯纺纱机与国外相比差距明显,未来随着转杯纺纱机在差异化结构、差别化原料、高支数转杯纱开发方面优势的凸显,以及用户友好智能化转杯纺纱机的成功研发,转杯纺纱技术的优势将不断凸显,推动棉纺行业高质量发展。 展开更多
关键词 转杯纺纱机 转杯纺技术 市场情况 发展现状 发展思路
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从ITMA ASIA+CITME 2022看纺纱机械的技术进步
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作者 谭嗣宇 金凯 +4 位作者 薛湛洋 胡文斌 奚传智 王泳智 裴泽光 《棉纺织技术》 CAS 2024年第5期49-54,共6页
总结2022中国国际纺织机械展览会暨ITMA亚洲展览会上纺纱机械的最新技术进展。以展出的具有代表性的纺纱设备为例,重点介绍了国内外知名企业推出的新产品和创新技术,包括梳棉机、精梳机、并条机、粗纱机、细纱机、络筒机、倍捻机和新型... 总结2022中国国际纺织机械展览会暨ITMA亚洲展览会上纺纱机械的最新技术进展。以展出的具有代表性的纺纱设备为例,重点介绍了国内外知名企业推出的新产品和创新技术,包括梳棉机、精梳机、并条机、粗纱机、细纱机、络筒机、倍捻机和新型纺纱机等。指出:展会聚焦于数字变革、绿色发展以及新兴产业跨界融合等主题,彰显了纺纱机械行业在全球经济逐步复苏的环境下对可持续和智能解决方案的关切。认为:纺纱设备的发展趋势是高效、节能、数字化、自动化和智能化。 展开更多
关键词 纺织机械展览会 纺纱机械 梳棉机 精梳机 并条机 数字化 智能化
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纺纱空调系统运行仿真及机器学习辅助调控
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作者 吴清贵 韩云龙 +2 位作者 陆彪 高杰 汪虎明 《棉纺织技术》 CAS 2024年第6期69-74,共6页
针对纺纱车间采用传统的PID控制车间温湿度不稳定问题,采用机器学习的BP神经网络对后台历史数据进行监督学习,并建立空调设备自控参数的专家库。当PID调控产生温湿度较大波动时采用信息库建立好的空调控制参数直接介入辅助控制。基于热... 针对纺纱车间采用传统的PID控制车间温湿度不稳定问题,采用机器学习的BP神经网络对后台历史数据进行监督学习,并建立空调设备自控参数的专家库。当PID调控产生温湿度较大波动时采用信息库建立好的空调控制参数直接介入辅助控制。基于热量平衡、湿量平衡以及风量平衡开发了纺纱空调仿真系统,并分析了风机、水泵、二回风窗、新风窗对于车间温湿度控制的影响。为验证辅助调控的效果,将BP神经网络预测的空调控制参数介入车间温湿度控制,并与传统PID控制车间的温湿度进行了对比。结果表明:采用BP神经网络辅助调控空调系统的参数,车间温湿度稳定性优于传统PID控制。认为:机器学习辅助调控纺纱空调系统可达到稳定控制温湿度的目的。 展开更多
关键词 纺纱空调 PID控制 机器学习 BP神经网络 车间温湿度
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涤棉混纺段彩纱的工艺优化及风格探讨
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作者 张金召 解开放 +2 位作者 王小康 王春翔 刘常威 《棉纺织技术》 CAS 2024年第4期78-82,共5页
为探讨涤棉粗纱混纺段彩纱的纺纱工艺与成纱风格,以涤棉混纺粗纱为原料,采用三罗拉牵伸法,通过HFX-A6型多功能细纱机来制备涤棉段彩纱。研究工艺参数(捻度、分段时间和牵伸倍数)对段彩纱风格(外观、结构、强伸性能、条干均匀度和毛羽)... 为探讨涤棉粗纱混纺段彩纱的纺纱工艺与成纱风格,以涤棉混纺粗纱为原料,采用三罗拉牵伸法,通过HFX-A6型多功能细纱机来制备涤棉段彩纱。研究工艺参数(捻度、分段时间和牵伸倍数)对段彩纱风格(外观、结构、强伸性能、条干均匀度和毛羽)的影响,并根据其外观风格建立了段彩纱的周期结构模型。试验结果表明,增大辅纱分段时间和牵伸倍数对纱线风格具有积极的影响,而增大捻度对纱线风格具有消极的影响。当纺纱工艺的捻度为90捻/m,基纱与辅纱分段时间均为1 s,两根粗纱的总牵伸分别为22.8倍和24.0倍时,段彩纱的综合性能最为优异。 展开更多
关键词 段彩纱 涤棉粗纱 多功能细纱机 捻度 分段时间 牵伸倍数
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基于模糊PID的旋压机进给系统动态仿真
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作者 孙达 王野牧 赵世洋 《机械工程师》 2024年第7期55-58,共4页
为了改善铝杆旋压机进给系统的控制性能,在分析进给系统中两路伺服油缸在不同工况下的运动特点后,提出电液伺服系统位移协同控制策略。首先阐述了旋压机进给系统运动过程及技术指标,并对液压进给控制系统进行设计与研究;其次根据交叉耦... 为了改善铝杆旋压机进给系统的控制性能,在分析进给系统中两路伺服油缸在不同工况下的运动特点后,提出电液伺服系统位移协同控制策略。首先阐述了旋压机进给系统运动过程及技术指标,并对液压进给控制系统进行设计与研究;其次根据交叉耦合控制理论,建立了AMEsim和Simulink的联合仿真模型。最后,基于模糊PID设计了双缸闭环位置协同控制结构,完成了两路油缸的位置协同控制,保证了协同误差在精度范围内。联合仿真曲线对比结果表明,基于模糊PID的控制系统的协同精度远高于传统PID控制,有较好的控制性能。 展开更多
关键词 旋压机 液压控制系统 交叉耦合 协同控制
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再生纤维原料纺纱相关装备及其技术特点
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作者 王志鸿 王充 赵帆 《棉纺织技术》 CAS 2024年第5期63-68,共6页
总结加工再生纤维原料的纺纱装备及其技术特点。简述了废旧纺织品的概况。对废旧纺织品再利用的相关技术进行了梳理,包括物理回收法、化学回收法、热能回收法和机械开松法。重点总结了瑞士立达公司和卓郎公司在2022中国国际纺织机械展... 总结加工再生纤维原料的纺纱装备及其技术特点。简述了废旧纺织品的概况。对废旧纺织品再利用的相关技术进行了梳理,包括物理回收法、化学回收法、热能回收法和机械开松法。重点总结了瑞士立达公司和卓郎公司在2022中国国际纺织机械展览会暨ITMA亚洲展览会上展出的关于加工再生纤维原料的纺纱系统、纺纱装备及其技术特点。认为:科学有序地引导和发展废旧纺织品再利用符合我国法律、法规和发展规划;经机械开松后的废旧纺织品可再次进入纺纱流程,实现其高值化利用。 展开更多
关键词 废旧纺织品 再生纤维原料 机械开松法 梳棉机 精梳机 转杯纺纱机 循环再利用
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一种精确落管的电子加捻智能网络细纱机
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作者 杜宗宗 《科技创新与生产力》 2024年第4期128-130,共3页
面对纺织行业的诸多挑战,细纱机客户希望降低机器运行的故障率、减少用工成本、提高机器的精确性和生产效率,并且能够实时在线监控每一台细纱机、每一锭纱的运行状态。针对细纱机的这些关注点,设计了一种落管数量精确、变更捻度操作便... 面对纺织行业的诸多挑战,细纱机客户希望降低机器运行的故障率、减少用工成本、提高机器的精确性和生产效率,并且能够实时在线监控每一台细纱机、每一锭纱的运行状态。针对细纱机的这些关注点,设计了一种落管数量精确、变更捻度操作便捷、稳定性高并且能够实时在线监控纺纱状态的新型细纱机,有效助力纺织行业智能化升级。 展开更多
关键词 精确落管 电子加捻 智能网络 细纱机
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一种高效稳定的细纱机伺服控制系统设计
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作者 杜宗宗 《机械管理开发》 2024年第3期269-270,273,共3页
传统细纱机的钢领板升降、加捻和牵伸运动全部靠主轴的机械传动,如果要改纺不同品种的纱线就需要大量的人力和时间来计算及更换机械齿轮,效率低下、容易出错。基于此,设计了一种高效稳定的细纱机伺服控制系统,只需在人机界面上设定所纺... 传统细纱机的钢领板升降、加捻和牵伸运动全部靠主轴的机械传动,如果要改纺不同品种的纱线就需要大量的人力和时间来计算及更换机械齿轮,效率低下、容易出错。基于此,设计了一种高效稳定的细纱机伺服控制系统,只需在人机界面上设定所纺纱线的一系列工艺参数,细纱机的钢领板、罗拉和锭子就能够按照控制器计算出的速度高精度运行。纺纱结束后快速进行集体落纱,有利于纺织厂提高劳动生产率、降低劳动强度。 展开更多
关键词 伺服控制系统 细纱机 集体落纱 全电子化
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JWF1212型三刺辊梳棉机纺OE 58.3 tex纱实践
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作者 赵常乐 宋佳 张彦伟 《纺织器材》 2024年第2期29-32,共4页
为了提高JWF1212型三刺辊梳棉机纺粗号气流纺纱的产量和质量,以10%的原棉及清梳落棉、精梳落棉、线头纱等为原料纺OE 58.3 tex纱,通过上机工艺调整和梳理器材优选,对比调整前后JWF1212型三刺辊梳棉机生条指标、成纱质量以及能耗变化。指... 为了提高JWF1212型三刺辊梳棉机纺粗号气流纺纱的产量和质量,以10%的原棉及清梳落棉、精梳落棉、线头纱等为原料纺OE 58.3 tex纱,通过上机工艺调整和梳理器材优选,对比调整前后JWF1212型三刺辊梳棉机生条指标、成纱质量以及能耗变化。指出:合适的上机工艺是梳棉机高质高产的基础保障;低等级配棉的上机工艺和梳理器材配置应增强除杂能力、减少纤维损伤、降低短绒含量;通过工艺优化和梳理器材优选,JWF1212型三刺辊梳棉机纺OE 58.3 tex纱,出条速度达260 m/min,产量为101.4 kg/h,成纱质量满足要求,且节能降耗、用工减少。 展开更多
关键词 JWF1212型 三刺辊梳棉机 气流纺 落棉 针布 出条速度 节能降耗
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Determination of the Law of Motion of the Yarn in the Spin Intensifier 被引量:2
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作者 Sherzod Ahmadjanovich Korabayev Mardonov Botir Mardonovich +1 位作者 Matismailov Saypila Lolashbayevich Melibоyev Umarjоn Xaydarоvich 《Engineering(科研)》 2019年第5期300-306,共7页
The article is devoted to the study of spreading of the twisted yarn in a spinning cell. The article presents the scheme and principle of operation of the effective design of the yarn-output tube of pneumomechanical s... The article is devoted to the study of spreading of the twisted yarn in a spinning cell. The article presents the scheme and principle of operation of the effective design of the yarn-output tube of pneumomechanical spinning machine. To determine the law of motion of a roller installed in a yarn-output tube, the tension of the thread enveloping the surface of the rotating roller was studied, as a result of which the equation of its motion was obtained. As a result of solving the equation, the values of the thread tension on the surface of the rotating roller are obtained. The dependences of the change in the tension of the thread in time are obtained depending on the angle of rotation and the mass of the roller. The recommended design of the yarn-output tube allows increasing the strength characteristics of the pneumomechanical yarn. 展开更多
关键词 YARN TWIST Pneumatic spinning machine Tube Inclined FLUTE ROLLER
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STRUCTURAL VARIATIONS OF HOLLOW SPINDLE WRAP SPUN YARNS
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作者 苗孟河 陈瑞琪 《Journal of China Textile University(English Edition)》 EI CAS 1991年第3期1-8,共8页
The structure of a hollow spindle wrap spun yarn depends greatly on the steadiness of bindertension and of balloon rotation.The two commonly used binder bobbin forms,the cop type andthe flanged type,both as sources of... The structure of a hollow spindle wrap spun yarn depends greatly on the steadiness of bindertension and of balloon rotation.The two commonly used binder bobbin forms,the cop type andthe flanged type,both as sources of spinning condition fluctuation,are examined in order to revealtheir effects on the wrap spun yarn structure.False twist is introduced on hollow spindle spinningmachines in order to avoid strand breaks before it is tightly wrapped up.However,an investigationof the false twisti g-wrapping process shows that this inevitably causes irregular yarn tortuosity. 展开更多
关键词 YARN tension TWIST HOLLOW spinDLE spinning machine wrap TWIST false TWIST YARN TORTUOSITY
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