The principle of electric braking system is analyzed and an anti-skid braking system based on the slip rate control is proposed.The fuzzy-PID controller with parameter self-adjustment feature is designed for the anti-...The principle of electric braking system is analyzed and an anti-skid braking system based on the slip rate control is proposed.The fuzzy-PID controller with parameter self-adjustment feature is designed for the anti-skid braking system.The dynamic model of aircraft ground braking is established in the simulation environment of MATLAB/SIMULINK,and simulation results of dry runway and wet runway are presented.The results show that the fuzzy-PID controller with parameter self-adjustment feature for the electric anti-skid braking system keeps working in the state of stability and the brake efficiencies are increased to 93%on dry runway and 82%on wet runway respectively.展开更多
In asymmetric conditions,the movement and loads of left/right wheels or front/back wheels of the aircraft with multi-wheel or four-wheel bogie landing gears are inconsistent.There are few open literatures related to a...In asymmetric conditions,the movement and loads of left/right wheels or front/back wheels of the aircraft with multi-wheel or four-wheel bogie landing gears are inconsistent.There are few open literatures related to anti-skid braking system for multi-wheels due to technology blockade.In China,the research on multi-channel control and non-equilibrium regulation has just started,and the design of multi-channel control system for anti-skid braking,the simulation of asymmetry taxiing under braking are not studied.In this paper,a dynamics model of ground movement for aircraft with four-wheel bogie landing gears is established for braking simulation, considering the six-degree-of-freedom aircraft body and the movement of bogies and wheels.A multi-channel anti-skid braking system is designed for the wheels of the main landing gears with four-wheel bogies.The eight wheels on left and right landing gears are divided into four groups,and each group is controlled via one channel.The cross protection and self-locked protection modules are added between different channels.A multi-channel anti-skid braking system with slip-ratio control or with slip-velocity control is established separately.Based on the aircraft dynamics model,aircraft braking to stop with anti-skid control on dry runway and on wet runway are simulated.The simulation results demonstrate that in asymmetric conditions,added with cross protection and self-locked protection modules,the slip-ratio-controlled braking system can automatically regulate brake torque to avoid deep slipping and correct aircraft course.The proposed research has reference value for improving brake control effect on wet runway.展开更多
The test methods of the limit energy of aircraft brake pairs and the confirming methods for their failure were introduced. The test results of the rejected take-off (RTO) of brake pairs were analyzed. It is confirmed ...The test methods of the limit energy of aircraft brake pairs and the confirming methods for their failure were introduced. The test results of the rejected take-off (RTO) of brake pairs were analyzed. It is confirmed that the failure reality for brake pair is the destruction of the friction materials. Therefore, after the limit energy test of brake pairs, three criteria for their failure were put forword. The definition of the maximum brake pressure and the selection of the initial test energy were introduced. The products of USA and domestic substitute of brake pairs for Boeing 737 airplane were tested by these methods. The test results show that the limit energy of brake pairs can be determined by 2 or 3 experiments, thus the test cost is reduced.展开更多
A new P/M route based hot powder pre-form forging process has been evolved to develop high density brake materials for heavy duty applications. Number of iron based MMC’s so developed offer better characteristics for...A new P/M route based hot powder pre-form forging process has been evolved to develop high density brake materials for heavy duty applications. Number of iron based MMC’s so developed offer better characteristics for braking applications in comparison to the materials developed through conventional P/M route based on high pressure compaction and pressure sintering. The process so developed in the present investigations is much simpler and easy to adopt by existing P/M industries. Hot powder pre-form forging technique for making heavy duty brake pads offers better opportunity for pore free material with better bonding between various metallic and non-metallic constituents. After conducting an initial characterization such as hardness, density and Pin-on Disc tests, the samples were tested for high energy (32,933kgfm) on Sub-scale dynamometer under Rejected Take Off conditions. The results have also been compared with respect to brake pads employed in heavy duty Military aircraft tested under identical laboratory conditions. The present work indicates that the newly developed materials compare better than the one being currently employed in heavy duty aircraft. The reasons for better performance are improved processing technique and resulting higher levels of density and improved binding of the product.展开更多
Prior industrial hygiene research involving wheel brake changing on a light general aviation aircraft has shown negligible potential for asbestos fiber exposure to mechanics that perform such work. This is despite the...Prior industrial hygiene research involving wheel brake changing on a light general aviation aircraft has shown negligible potential for asbestos fiber exposure to mechanics that perform such work. This is despite the use of organic-style brake friction pads that contained asbestos. It has been otherwise established that chrysotile asbestos is largely degraded to a non-crystalline, amorphous substance by the heat and mechanical shear forces inherent to the braking process. However, trace (<1.0%) quantities of chrysotile have been found in brake wear dust. Disc-style brakes, the types used on aircraft, are of open design, such that wear dust is typically dispersed into the ambient air during and after brake application. For fixed-gear aircraft, the brake assemblies are also subject to substantial air velocities while the aircraft is in flight. This research was undertaken to measure and characterize the airflows experienced by aircraft wheel assemblies during takeoff, cruise, and landing maneuvers. No wear (brake) dust was observed at any point during the study.展开更多
The wheel brake system of an aircraft is the key to ensure its safe landing and rejected takeoff.A wheel’s slip state is determined by the brake torque and ground adhesion torque,both of which have a large degree of ...The wheel brake system of an aircraft is the key to ensure its safe landing and rejected takeoff.A wheel’s slip state is determined by the brake torque and ground adhesion torque,both of which have a large degree of uncertainty.It is this nature that brings upon the challenge of obtaining high deceleration rate for aircraft brake control.To overcome the disturbances caused by the above uncertainties,a braking control law is designed,which consists of two parts:runway surface recognition and wheel’s slip state tracking.In runway surface recognition,the identification rules balancing safety and braking efficiency are defined,and the actual identification process is realized through recursive least square method with forgetting factors.In slip state tracking,the LuGre model with parameter adaptation and a brake torque compensation method based on RBF neural network are proposed,and their convergence are proven.The effectiveness of our control law is verified through simulation and ground experiment.Especially in the experiments on the ground inertial test bench,compared to the improved pressure-biased-modulation(PBM)anti-skid algorithm,fewer wheel slips occur,and the average deceleration rate is increased by 5.78%,which makes it a control strategy with potential for engineering applications.展开更多
Cu-based powder metallurgy brake materials are used for aircraft widely and successfully.The characteristics of worn surface of Cu-based powder metallurgy brake materials for aircraft after working under service condi...Cu-based powder metallurgy brake materials are used for aircraft widely and successfully.The characteristics of worn surface of Cu-based powder metallurgy brake materials for aircraft after working under service condition were studied,and two main wear mechanisms were discussed.The results show that the main components of worn surface are graphite,SiO2,Fe,Cu and oxide of Fe(Fe3O4 and FeO);the worn surface can be divided into three zones:severe wear zone,mild wear zone,and low wear zone; fatigue wear and grain wear are the main wear mechanisms of Cu-based materials.Some debris kept between brake discs reduce the wear rate to a certain extent by taking part in the regeneration of friction film.展开更多
This paper proposes a measurement method related to the braking deformation of a complex motion.During the braking process,the deformation of the wheel includes large amounts of movement,vibration,warping,and distorti...This paper proposes a measurement method related to the braking deformation of a complex motion.During the braking process,the deformation of the wheel includes large amounts of movement,vibration,warping,and distortion.A novel subset assignment and correlation method is proposed to measure the complex deformation.The proposed method can greatly improve the accuracy and stability of the calculation of complex deformations by simplifying the complex deformation into translational deformations in logarithmic coordinate system.According to the simulation and actual experiments,the proposed method can be utilized to measure the deformations of up to 100%tensile strain under complex deformation.According to the accuracy verification experiment,the error of the proposed method is less than 50 le.The results show that the proposed method can effectively carry out structural deformation measurement in the complex motion and deformation process.The proposed method has great significance for structural performance analysis and optimization design considering complex motion and deformation.展开更多
基金Supported by the National Natural Science Foundation of China(51105197,51305198,11372129)the Project Funded by the Priority Academic Program Department of Jiangsu Higher Education Instructions
文摘The principle of electric braking system is analyzed and an anti-skid braking system based on the slip rate control is proposed.The fuzzy-PID controller with parameter self-adjustment feature is designed for the anti-skid braking system.The dynamic model of aircraft ground braking is established in the simulation environment of MATLAB/SIMULINK,and simulation results of dry runway and wet runway are presented.The results show that the fuzzy-PID controller with parameter self-adjustment feature for the electric anti-skid braking system keeps working in the state of stability and the brake efficiencies are increased to 93%on dry runway and 82%on wet runway respectively.
基金supported by National Natural Science Foundation of China (Grant No.51075203)Nanjing University of Aeronautics and Astronautics Research Funding(Grant No.NS2010033)
文摘In asymmetric conditions,the movement and loads of left/right wheels or front/back wheels of the aircraft with multi-wheel or four-wheel bogie landing gears are inconsistent.There are few open literatures related to anti-skid braking system for multi-wheels due to technology blockade.In China,the research on multi-channel control and non-equilibrium regulation has just started,and the design of multi-channel control system for anti-skid braking,the simulation of asymmetry taxiing under braking are not studied.In this paper,a dynamics model of ground movement for aircraft with four-wheel bogie landing gears is established for braking simulation, considering the six-degree-of-freedom aircraft body and the movement of bogies and wheels.A multi-channel anti-skid braking system is designed for the wheels of the main landing gears with four-wheel bogies.The eight wheels on left and right landing gears are divided into four groups,and each group is controlled via one channel.The cross protection and self-locked protection modules are added between different channels.A multi-channel anti-skid braking system with slip-ratio control or with slip-velocity control is established separately.Based on the aircraft dynamics model,aircraft braking to stop with anti-skid control on dry runway and on wet runway are simulated.The simulation results demonstrate that in asymmetric conditions,added with cross protection and self-locked protection modules,the slip-ratio-controlled braking system can automatically regulate brake torque to avoid deep slipping and correct aircraft course.The proposed research has reference value for improving brake control effect on wet runway.
文摘The test methods of the limit energy of aircraft brake pairs and the confirming methods for their failure were introduced. The test results of the rejected take-off (RTO) of brake pairs were analyzed. It is confirmed that the failure reality for brake pair is the destruction of the friction materials. Therefore, after the limit energy test of brake pairs, three criteria for their failure were put forword. The definition of the maximum brake pressure and the selection of the initial test energy were introduced. The products of USA and domestic substitute of brake pairs for Boeing 737 airplane were tested by these methods. The test results show that the limit energy of brake pairs can be determined by 2 or 3 experiments, thus the test cost is reduced.
文摘A new P/M route based hot powder pre-form forging process has been evolved to develop high density brake materials for heavy duty applications. Number of iron based MMC’s so developed offer better characteristics for braking applications in comparison to the materials developed through conventional P/M route based on high pressure compaction and pressure sintering. The process so developed in the present investigations is much simpler and easy to adopt by existing P/M industries. Hot powder pre-form forging technique for making heavy duty brake pads offers better opportunity for pore free material with better bonding between various metallic and non-metallic constituents. After conducting an initial characterization such as hardness, density and Pin-on Disc tests, the samples were tested for high energy (32,933kgfm) on Sub-scale dynamometer under Rejected Take Off conditions. The results have also been compared with respect to brake pads employed in heavy duty Military aircraft tested under identical laboratory conditions. The present work indicates that the newly developed materials compare better than the one being currently employed in heavy duty aircraft. The reasons for better performance are improved processing technique and resulting higher levels of density and improved binding of the product.
文摘Prior industrial hygiene research involving wheel brake changing on a light general aviation aircraft has shown negligible potential for asbestos fiber exposure to mechanics that perform such work. This is despite the use of organic-style brake friction pads that contained asbestos. It has been otherwise established that chrysotile asbestos is largely degraded to a non-crystalline, amorphous substance by the heat and mechanical shear forces inherent to the braking process. However, trace (<1.0%) quantities of chrysotile have been found in brake wear dust. Disc-style brakes, the types used on aircraft, are of open design, such that wear dust is typically dispersed into the ambient air during and after brake application. For fixed-gear aircraft, the brake assemblies are also subject to substantial air velocities while the aircraft is in flight. This research was undertaken to measure and characterize the airflows experienced by aircraft wheel assemblies during takeoff, cruise, and landing maneuvers. No wear (brake) dust was observed at any point during the study.
基金supported by the National Natural Science Foundation of China(Grant No.52205045)the National Key Research and Development Program of China(Grant No.2021YFB2011300)the Young Elite Scientists Sponsorship Program by CAST(Grant No.YESS20200063)。
文摘The wheel brake system of an aircraft is the key to ensure its safe landing and rejected takeoff.A wheel’s slip state is determined by the brake torque and ground adhesion torque,both of which have a large degree of uncertainty.It is this nature that brings upon the challenge of obtaining high deceleration rate for aircraft brake control.To overcome the disturbances caused by the above uncertainties,a braking control law is designed,which consists of two parts:runway surface recognition and wheel’s slip state tracking.In runway surface recognition,the identification rules balancing safety and braking efficiency are defined,and the actual identification process is realized through recursive least square method with forgetting factors.In slip state tracking,the LuGre model with parameter adaptation and a brake torque compensation method based on RBF neural network are proposed,and their convergence are proven.The effectiveness of our control law is verified through simulation and ground experiment.Especially in the experiments on the ground inertial test bench,compared to the improved pressure-biased-modulation(PBM)anti-skid algorithm,fewer wheel slips occur,and the average deceleration rate is increased by 5.78%,which makes it a control strategy with potential for engineering applications.
基金Project(2003AA305680)supported by the Hi-Tech Research and Development Program of China
文摘Cu-based powder metallurgy brake materials are used for aircraft widely and successfully.The characteristics of worn surface of Cu-based powder metallurgy brake materials for aircraft after working under service condition were studied,and two main wear mechanisms were discussed.The results show that the main components of worn surface are graphite,SiO2,Fe,Cu and oxide of Fe(Fe3O4 and FeO);the worn surface can be divided into three zones:severe wear zone,mild wear zone,and low wear zone; fatigue wear and grain wear are the main wear mechanisms of Cu-based materials.Some debris kept between brake discs reduce the wear rate to a certain extent by taking part in the regeneration of friction film.
基金supported by the National Natural Science Foundation of China(Nos.12072279,12002215,11602201,12141203,U2341236).
文摘This paper proposes a measurement method related to the braking deformation of a complex motion.During the braking process,the deformation of the wheel includes large amounts of movement,vibration,warping,and distortion.A novel subset assignment and correlation method is proposed to measure the complex deformation.The proposed method can greatly improve the accuracy and stability of the calculation of complex deformations by simplifying the complex deformation into translational deformations in logarithmic coordinate system.According to the simulation and actual experiments,the proposed method can be utilized to measure the deformations of up to 100%tensile strain under complex deformation.According to the accuracy verification experiment,the error of the proposed method is less than 50 le.The results show that the proposed method can effectively carry out structural deformation measurement in the complex motion and deformation process.The proposed method has great significance for structural performance analysis and optimization design considering complex motion and deformation.
