Metal Sm has been widely used in making Al–Sm magnet alloy materials. Conventional distillation technology to produce Sm has the disadvantages of low productivity, high costs, and pollution generation. The objective ...Metal Sm has been widely used in making Al–Sm magnet alloy materials. Conventional distillation technology to produce Sm has the disadvantages of low productivity, high costs, and pollution generation. The objective of this study was to develop a molten salt electrolyte system to produce Al–Sm alloy directly, with focus on the electrical conductivity and optimal operating conditions to minimize the energy consumption. The continuously varying cell constant(CVCC) technique was used to measure the conductivity for the Na3AlF6–AlF3–LiF–MgF2–Al2O3–Sm2O3electrolysis medium in the temperature range from 905 to 1055°C. The temperature(t) and the addition of Al2O3(W(Al2O3)), Sm2O3(W(Sm2O3)), and a combination of Al2O3and Sm2O3into the basic fluoride system were examined with respect to their effects on the conductivity(κ) and activation energy. The experimental results showed that the molten electrolyte conductivity increases with increasing temperature(t) and decreases with the addition of Al2O3or Sm2O3or both. We concluded that the optimal operation conditions for Al–Sm intermediate alloy production in the Na3AlF6–AlF3–LiF–MgF2–Al2O3–Sm2O3system are W(Al2O3) + W(Sm2O3) = 3wt%, W(Al2O3):W(Sm2O3) = 7:3, and a temperature of 965 to 995°C, which results in satisfactory conductivity, low fluoride evaporation losses, and low energy consumption.展开更多
The splat foils of Al-Sm alloys with 0.04-0.06mm in thickness were made by hammeranvil technique. The estimated cooling rute was 106K/ order of magnitude. The extended solid solubility of Sm in α-Al reached 0.5at. % ...The splat foils of Al-Sm alloys with 0.04-0.06mm in thickness were made by hammeranvil technique. The estimated cooling rute was 106K/ order of magnitude. The extended solid solubility of Sm in α-Al reached 0.5at. % Sm. The intermediate phase in the rapidlysolidified Al-Sm alloys is Al11Sm3 phase, which is stable only at temperatures above 1339K in equilibrium state and retained to ambient temperature as a metastable phase, whereas the equlibrium intermediate phase, Al3Sm, was restricted to occur.展开更多
基金financially supported by the National Natural Science Foundation of China (Nos. 51564015 and 51674126)the Graduate Student Innovation Special Fund of Jiangxi Province (YC2015-B064)+2 种基金the Science and Technology Research Project of Jiangxi Department of Education (GJJ150664)the Outstanding Doctoral Dissertation Project Fund of JXUST (YB2016007)the Scientific Research Fund of JXUST (NSFJ2014-G09)
文摘Metal Sm has been widely used in making Al–Sm magnet alloy materials. Conventional distillation technology to produce Sm has the disadvantages of low productivity, high costs, and pollution generation. The objective of this study was to develop a molten salt electrolyte system to produce Al–Sm alloy directly, with focus on the electrical conductivity and optimal operating conditions to minimize the energy consumption. The continuously varying cell constant(CVCC) technique was used to measure the conductivity for the Na3AlF6–AlF3–LiF–MgF2–Al2O3–Sm2O3electrolysis medium in the temperature range from 905 to 1055°C. The temperature(t) and the addition of Al2O3(W(Al2O3)), Sm2O3(W(Sm2O3)), and a combination of Al2O3and Sm2O3into the basic fluoride system were examined with respect to their effects on the conductivity(κ) and activation energy. The experimental results showed that the molten electrolyte conductivity increases with increasing temperature(t) and decreases with the addition of Al2O3or Sm2O3or both. We concluded that the optimal operation conditions for Al–Sm intermediate alloy production in the Na3AlF6–AlF3–LiF–MgF2–Al2O3–Sm2O3system are W(Al2O3) + W(Sm2O3) = 3wt%, W(Al2O3):W(Sm2O3) = 7:3, and a temperature of 965 to 995°C, which results in satisfactory conductivity, low fluoride evaporation losses, and low energy consumption.
文摘The splat foils of Al-Sm alloys with 0.04-0.06mm in thickness were made by hammeranvil technique. The estimated cooling rute was 106K/ order of magnitude. The extended solid solubility of Sm in α-Al reached 0.5at. % Sm. The intermediate phase in the rapidlysolidified Al-Sm alloys is Al11Sm3 phase, which is stable only at temperatures above 1339K in equilibrium state and retained to ambient temperature as a metastable phase, whereas the equlibrium intermediate phase, Al3Sm, was restricted to occur.
基金Project(2013AA031001)supported by the National High-tech Research and Development Program of ChinaProject(2011A080403008)supported by the Major Science and Technology Project of Guangdong Province,China
