Er在Al-Mg-Mn-Zr-Er合金中的存在形式与析出特征

利用扫描电镜、透射电镜等分析测试手段,研究了Er在Al-4.7Mg-0.7Mn-0.1Zr-0.3Er合金铸态、均匀化态以及冷轧板中的存在形式及析出特征。结果表明,Er在非平衡凝固条件下部分固溶到基体α-Al中,大部分形成初生Al3Er相断续或连续分布在晶界上,Er容易与Mn、Fe元素发生偏聚,但是很难形成Er-Mn金属间化合物;固溶的Er在均匀化退火过程中以次生Al3Er相形式析出;而沿晶界分布的Al3Er相在随后的热处理过程中并不发生分解回溶,它们在热轧、冷轧过程中破碎;冷轧板中的次生Al3Er相与基体保持良好的共格、半共格关系,可以成为合金中有效的强化相。

Crack elimination and strength enhancement mechanisms of selective laser melted Si-modified Al−Mn−Mg−Er−Zr alloy

In order to increase the processability and process window of the selective laser melting(SLM)-fabricated Al−Mn−Mg−Er−Zr alloy,a novel Si-modified Al−Mn−Mg−Er−Zr alloy was designed.The effect of Si alloying on the surface quality,processability,microstructure,and mechanical properties of the SLM-fabricated alloy was studied.The results showed that introducing Si into the Al−Mn−Mg−Er−Zr alloy prevented balling and keyhole formation,refined the grain size,and reduced the solidification temperature,which eliminated cracks and increased the processability and process window of the alloy.The maximum relative density of the SLM-fabricated Si/Al−Mn−Mg−Er−Zr alloy reached 99.6%.The yield strength and ultimate tensile strength of the alloy were(371±7)MPa and(518±6)MPa,respectively.These values were higher than those of the SLM-fabricated Al−Mn−Mg−Er−Zr and other Sc-free Al−Mg-based alloys.

Aging precipitation behavior and properties of Al-Zn-Mg-Cu-Zr-Er alloy at different quenching rates

The effect of quenching rate on the aging precipitation behavior and properties of Al-Zn-Mg-Cu-Zr-Er alloy was investigated.The scanning electron microscopy,transmission electron microscopy,and atom probe tomography were used to study the characteristics of clusters and precipitates in the alloy.The quench-inducedηphase and a large number of clusters are formed in the air-cooled alloy with the slowest cooling rate,which contributes to an increment of hardness by 24%(HV 26)compared with that of the water-quenched one.However,the aging hardening response speed and peak-aged hardness of the alloy increase with the increase of quenching rate.Meanwhile,the water-quenched alloy after peak aging also has the highest strength,elongation,and corrosion resistance,which is due to the high driving force and increased number density of aging precipitates,and the narrowed precipitate free zones.

Thermal stability and precipitate microstructures of Al−Si−Mg−Er alloy

The effect of Er on the microhardness and precipitation behavior of the heat-treated Al−Si−Mg alloy was investigated by microhardness tester and TEM.As a comparison,the influence of natural aging was also studied.It is shown that the thermal stability of the over-aged Al−Si−Mg−Er alloy is highly related to the average size of the precipitates.The average size ofβ''precipitates in Al−Si−Mg−Er alloy is smaller than that in Al−Si−Mg alloy,and the distribution is more localized under condition of without introducing natural aging.However,when natural aging is introduced before artificial aging,the Al−Si−Mg−Er alloy has similar average size and distribution of precipitates with the Al−Si−Mg alloy,resulting in similar mechanical properties.The effect of Er on the precipitation kinetics in the alloy was also discussed in detail to explain these phenomena.

Microstructural evolution of new type Al-Zn-Mg-Cu alloy with Er and Zr additions during homogenization

A comprehensive study on the microstructural evolution of a new type Al-Zn-Mg-Cu-Er-Zr alloy duringhomogenization was conducted by optical microscope,scanning electron microscope,transmission electron microscopy and X-raydiffraction analysis.The results show that serious segregation exists in as-cast alloy,and the primary phases are T(AlZnMgCu),S(Al2CuMg)and Al8Cu4Er,which preferentially locate in the grain boundary regions.The soluble T(AlZnMgCu)and S(Al2CuMg)phases dissolve into the matrix gradually during single-stage homogenized at465°C with prolonging holding time,but the residualAl8Cu4Er phase cannot dissolve completely.Compared with the single-stage homogenization,both a finer particle size and a highervolume fraction of L12-structured Al3(Er,Zr)dispersoids can be obtained in the two-stage homogenization process.A suitablehomogenization scheme for the present alloy is(400°C,10h)+(465°C,24h),which is consistent with the results of homogenizationkinetic analysis.

Effects of Cu addition on microstructure and mechanical properties of Er-modified Al-10Mg_(2)Si cast alloys

The solidification microstructure and mechanical properties of hypoeutectic Al-10Mg_(2)Si cast alloys with different Cu contents and 0.45 wt.% Er were investigated using an optical microscope, scanning electron microscope, and an electronic universal testing machine. Results showed that Cu and Er could significantly reduce the grain size of the eutectic Mg;Si phase from 15.4 μm for the base alloy to 5.8 μm for the alloy with 1.5 wt.% Cu and 0.45 wt.% Er.Meanwhile, the needle-like β-Al5Fe Si phase was modified to fine sized irregular shaped Cu, Er and Fe-rich particles with the additions of Cu and Er. The strength and ductility of the Al-10Mg_(2)Si as-cast alloys were simultaneously improved by the additions of Cu and Er, and the ultimate tensile strength, yield strength and elongation increase from 223 MPa,136 MPa and 2.1% to 337 MPa, 169 MPa and 4.7%, respectively. The heterogeneous nucleation of Mg_(2)Si on Al P was avoided by forming Cu, Er and P-containing phases, due to the additions of Cu and Er. Moreover, the Cu and Er atomic clusters and their intermetallic segregated on the surface of the eutectic Mg_(2)Si and inhibited the growth of the eutectic Mg_(2)Si, which were responsible for the modification of the eutectic Mg_(2)Si.

熔盐电解法制取铝铒合金的研究

研究了在铝电解质体系中添加Er2 O3制备Al Er中间合金的工艺条件。实验结果表明 :Al Er中间合金的Er含量随着阴极电流密度的增加、电解时间的延长而增加。当Er2 O3加入量为 10 %,阴极电流密度为 0 .75A·cm- 2 ,电解时间为 2h时 ,Er在Al Er中间合金中的含量达到了2 .3 %。经SEM研究证实 ,Er在Al