Two-stage dynamic recrystallization and texture evolution in Al-7Mg alloy during hot torsion

Hot torsion tests were performed on the Al-7Mg alloy at the temperature ranging from 300 to 500℃ and strain rates between 0.05 and 5 s^(-1) to explore the progressive dynamic recrystallization(DRX)and texture behaviors.The DRX behavior of the alloy manifested two distinct stages:Stage 1 at strain of≤2 and Stage 2 at strains of≥2.In Stage 1,there was a slight increase in the DRXed grain fraction(X_(DRX))with predominance of discontinuous DRX(DDRX),followed by a modest change in X_(DRX) until the transition to Stage 2.Stage 2 was marked by an accelerated rate of DRX,culminating in a substantial final X_(DRX) of~0.9.Electron backscattered diffraction(EBSD)analysis on a sample in Stage 2 revealed that continuous DRX(CDRX)predominantly occurred within the(121)[001]grains,whereas the(111)[110]grains underwent a geometric DRX(GDRX)evolution without a noticeable sub-grain structure.Furthermore,a modified Avrami’s DRX kinetics model was utilized to predict the microstructural refinement in the Al-7Mg alloy during the DRX evolution.Although this kinetics model did not accurately capture the DDRX behavior in Stage 1,it effectively simulated the DRX rate in Stage 2.The texture index was employed to assess the evolution of the texture isotropy during hot-torsion test,demonstrating significant improvement(>75%)in texture randomness before the commencement of Stage 2.This initial texture evolution is attributed to the rotation of parent grains and the substructure evolution,rather than to an increase in X_(DRX).

Electrochemical Hydrogen Charging on Corrosion Behavior of Ti-6Al-4V Alloy in Artificial Seawater

This study employs advanced electrochemical and surface characterization techniques to investigate the impact of electrochemical hydrogen charging on the corrosion behavior and surface film of the Ti-6Al-4V alloy.The findings revealed the formation ofγ-TiH andδ-TiH_(2) hydrides in the alloy after hydrogen charging.Prolonging hydrogen charging resulted in more significant degradation of the alloy microstructure,leading to deteriorated protectiveness of the surface film.This trend was further confirmed by the electrochemical measurements,which showed that the corrosion resistance of the alloy progressively worsened as the hydrogen charging time was increased.Consequently,this work provides valuable insights into the mechanisms underlying the corrosion of Ti-6Al-4V alloy under hydrogen charging conditions.

Effect of addition of minor amounts of Sb and Gd on hot tearing susceptibility of Mg-5Al-3Ca alloy

The effects of addition of minor amount of(0.5 wt.%) antimony(Sb) or gadolinium(Gd) and combined addition of Sb and Gd(0.5 wt.%,respectively) on the hot tearing susceptibility(HTS) of Mg-5Al-3Ca alloy were investigated experimentally using a “T-shaped” hot tearing measuring system. Various solidification parameters of the alloys were measured and calculated through thermal analysis experiments. The microstructure, grain size, and morphology of the crack zone were characterized by scanning electron microscopy and electron backscatter diffraction, and the crystal phases of the alloys were analyzed by X-ray diffraction and energy-dispersive X-ray spectroscopy. The results showed that the addition of 0.5 wt.% Gd resulted in the increase in the vulnerable temperature range(Tv) and reduced the eutectic structure content that could participate in feeding, thereby improving the HTS of the alloy. However, addition of 0.5 wt.% Sb or combined addition of Gd and Sb(0.5 wt.%, respectively) to the Mg-5Al-3Ca alloy shortened the Tvand improved the skeleton strength of the alloy, thereby reducing HTS. Moreover, significantly refined structure of Mg-5Al-3Ca-0.5Gd-0.5Sb alloy improved the feeding ability of the eutectic structure, thus the alloy exhibited the lowest HTS.

CMT电弧增材制造的5356铝合金薄壁件力学性能及其强化机理研究

采用CMT电弧增材制造了5356铝合金单道多层薄壁件,研究了5356铝合金薄壁构件的力学性能。并探讨不同电流情况下不同沉积高度的熔池形貌变化以及组织变化。结果表明,5356铝合金显微组织主要为α(Al)基体与β相,强化机理主要为细晶强化和析出相强化。5356铝合金组织和性能在不同沉积高度有差异。构件底部由于受到热循环更多,晶粒较为粗大,二次相较多且连续分布,而顶部受到热循环较少,晶粒相对细小且二次相主要呈点状析出。随着电流升高,薄壁构件力学性能逐渐降低。

Effect of Ti on microstructure and properties of electromagnetic stirred Al-18wt.%Mg_(2)Si alloy

By adding different amounts of Ti into the electromagnetic stirred Al-18wt.%Mg_(2)Si alloy,the effect of Ti element on the microstructure and mechanical properties of the alloy was studied.The experimental results show that the microstructure is refined after modification with Ti,which is related to the heterogeneous nucleation of TiAl_(3) particles on theα-Al matrix.With the increase of Ti content and holding time after stirring,the primary Mg_(2)Si phase is refined firstly and then coarsened,and correspondingly,the mechanical properties of the alloy show a trend of increasing at first and then decreasing.When the addition of Ti is 0.5wt.%and the holding time is about 20 min,the refinement effect of primary Mg_(2)Si phase is the most significant and the mechanical properties of the alloy are optimal.

Investigation of the Laser Powder Bed Fusion Process of Ti-6.5Al-3.5Mo-1.5Zr-0.3Si Alloy

Laser powder bed fusion(LPBF)is an advanced manufacturing technology;however,inappropriate LPBF process parameters may cause printing defects in materials.In the present work,the LPBF process of Ti-6.5Al-3.5Mo-1.5Zr-0.3Si alloy was investigated by a two-step optimization approach.Subsequently,heat transfer and liquid flow behaviors during LPBF were simulated by a well-tested phenomenological model,and the defect formation mechanisms in the as-fabricated alloy were discussed.The optimized process parameters for LPBF were detected as laser power changed from 195 W to 210 W,with scanning speed of 1250 mm/s.The LPBF process was divided into a laser irradiation stage,a spreading flow stage,and a solidification stage.The morphologies and defects of deposited tracks were affected by liquid flow behavior caused by rapid cooling rates.The findings of this research can provide valuable support for printing defect-free metal components.

Artificial Neural Network and Fuzzy Logic Based Techniques for Numerical Modeling and Prediction of Aluminum-5%Magnesium Alloy Doped with REM Neodymium

In this study, the mechanical properties of aluminum-5%magnesium doped with rare earth metal neodymium were evaluated. Fuzzy logic (FL) and artificial neural network (ANN) were used to model the mechanical properties of aluminum-5%magnesium (0-0.9 wt%) neodymium. The single input (SI) to the fuzzy logic and artificial neural network models was the percentage weight of neodymium, while the multiple outputs (MO) were average grain size, ultimate tensile strength, yield strength elongation and hardness. The fuzzy logic-based model showed more accurate prediction than the artificial neutral network-based model in terms of the correlation coefficient values (R).

细晶Al-5356合金在低应变速率下基于高分辨率应变测量的“异常瞬时蠕变”(英文)

极低应变速率下(<10-10s-1)的瞬时蠕变仍然未知。由于应变分辨率低(～10-6),传统的单轴拉伸/压缩等蠕变测试技术并不能满足此蠕变区的测试要求。采用具有高应变分辨率的螺旋弹簧蠕变试验法,研究Al-5356合金在温度范围为0.4Tm^0.8Tm(Tm为熔点的绝对温度)、应变速率小于10-10s-1的瞬时蠕变行为。采用透射电子显微镜研究蠕变微观组织以揭示极低应变速率下的瞬时蠕变机制。实验结果首次显示了一些异常蠕变行为:"高温强化"(T>Tp,Tp为发生相变的温度,Tp=0.58Tm)或"中温弱化"(0.4Tm<T≤Tp)和"双正常型蠕变"(蠕变曲线包含两次加工硬化阶段(T=Tp))。试样经中温(0.58Tm)蠕变后(1×10-4),微观组织中发现有大量等间隔割阶的塞积位错和从晶界发射的弧形位错。当温度高于523K时,β-Al3Mg2相溶解引起固溶Mg量增加,因此,异常蠕变行为可能归因于蠕变过程中相转变引起的固溶强化的差异。

Heat-treated microstructure and mechanical properties of laser solid forming Ti-6Al-4V alloy

The effects of heat treatment on the microstructure and mechanical properties of laser solid forming （LSF） Ti-6Al-4V alloy were investigated The influences of the temperature and time of solution treatment and aging treatment were analyzed. The results show that the microstructure of LSFed samples consists of Widmanstatten α laths and a little acicular in columnar prior β grains with an average grain width of 300 μm, which grow epitaxiaUy from the substrate along the deposition direction （27）. Solution treatment had an important effect on the width, aspect ratio, and volmne fraction of primary and secondary a laths, and aging treatment mainly affects the aspect ratio and volume fraction of primary α laths and the width and volume fraction of secondary a laths. Globular a phase was first observed in LSFed samples when the samples were heat treated with solution treatment （950℃, 8 h/air cooling （AC）） or with solution treatment （950℃, 1 h/AC） and aging treatment （550℃, above 8 h/AC）, respectively. The coarsening and globularization mechanisms of a phase in LSFed Ti-6Al-4V alloy during heat treatment were presented. To obtain good integrated mechanical properties for LSFed Ti-6Al-4V alloys, an optimized heat treatment regimen was suggested.

Study on Steel-Mushy Al-20Sn Alloy Bonding

Steel-mushy Al-20Sn alloy bonding was studied for the first time. The relationship model about preheat temperature of steel plate, solid fraction of Al-20Sn alloy mushy, rolling speed and interfacial shear strength of bonding plate could be established by artificial neural networks perfectly. This model could be optimized with a genetic algorithm. The optimum bonding parameters were: 505 degreesC for preheat temperature of steel plate, 34.3% for solid fraction of Al-20Sn alloy mushy and 10 mm/s for rolling speed, and the largest interfacial shear strength of bonding plate was 71.2 MPa.

Constitutive Modeling for Ti-6Al-4V Alloy Machining Based on the SHPB Tests and Simulation

A constitutive model is critical for the prediction accuracy of a metal cutting simulation. The highest strain rate involved in the cutting process can be in the range of 104-106 s 1. Flow stresses at high strain rates are close to that of cutting are difficult to test via experiments. Split Hopkinson compression bar （SHPB） technology is used to study the deformation behavior of Ti-6Al-4V alloy at strain rates of 10 -4-10 4s- 1. The Johnson Cook （JC） model was applied to characterize the flow stresses of the SHPB tests at various conditions. The parameters of the JC model are optimized by using a genetic algorithm technology. The JC plastic model and the energy density-based ductile failure criteria are adopted in the proposed SHPB finite element simulation model. The simulated flow stresses and the failure characteristics, such as the cracks along the adiabatic shear bands agree well with the experimental results. Afterwards, the SHPB simulation is used to simulate higher strain rate（approximately 3 × 10 4 s -1） conditions by minimizing the size of the specimen. The JC model parameters covering higher strain rate conditions which are close to the deformation condition in cutting were calculated based on the flow stresses obtained by using the SHPB tests （10 -4 - 10 4 s- 1） and simulation （up to 3 × 10 4 s - 1）. The cutting simulation using the constitutive parameters is validated by the measured forces and chip morphology. The constitutive model and parameters for high strain rate conditions that are identical to those of cutting were obtained based on the SHPB tests and simulation.

Thermal cycle and its influence on the microstructure of laser welded butt joint of 8 mm thick Ti-6Al-4V alloy

Ti-6Al-4V alloy is extensively used in the manufacture of components in aviation.In the current study,the laser welding process is adopted to joint the Ti-6Al-4V alloy plate which has the thick of 8 mm.A three-dimensional finite element model is established to simulate the temperature distribution of laser welding process.The thermal cycle curves are produced on the strength of the simulation results.Meanwhile,the microstructure characteristics of the welded joint are investigated combined with simulation results.The results show that weld zone,heat affected zone and based metal experience similar thermal cycles process and the cooling rate has an important influence on the formation of microstructure.Moreover,the simulation results are well matched with experiment results.

Dynamic recrystallization during hot torsion of Al-4Mg alloy

Binary Al-4Mg alloy have been deformed by hot torsion at 300-500 deg C andstrain rates of 0.006-1.587 s^(-1) to a true strain of 5.5. The specimens were annealed in vacuumfor 1.5 h at 500 deg C and then water quenched. The study indicates that the dynamicrecrystallization occurs during hot torsion of Al-4Mg alloy in a certain range of Z parameter(Zener-Hollmon Parameter), i.e. 19.3 <= lnZ <=24.8. Increasing the strain rate at higher deformationtemperature or reducing the strain rate at lower deformation temperature accelerates the occurrenceof dynamic recrystallization in the alloy.

Effects of high-pressure rheo-squeeze casting on the Fe-rich phases and mechanical properties of Al-17Si-(1,1.5)Fe alloys

The effects of high pressure rheo-squeeze casting(HPRC) on the Fe-rich phases(FRPs) and mechanical properties of Al-17 Si-(1,1.5)Fe alloys were investigated. The alloy melts were first treated by ultrasonic vibration(UV) and then formed by high-pressure squeeze casting(HPSC). The FRPs in the as-cast HPSC Al-17 Si-1 Fe alloys only contained a long, needle-shaped β-Al5 Fe Si phase at 0 MPa. In addition to the β-Al5 Fe Si phase, the HPSC Al-17 Si-1.5 Fe alloy also contained the plate-shaped δ-Al4 Fe Si2 phase. A fine, block-shaped δ-Al4 Fe Si2 phase was formed in the Al-17 Si-1 Fe alloy treated by UV. The size of FRPs decreased with increasing pressure. After UV treatment, solidification under pressure led to further refinement of the FRPs. Considering alloy samples of the same composition, the ultimate tensile strength(UTS) of the HPRC samples was higher than that of the HPSC samples, and the UTS increased with increasing pressure. The UTS of the Al-17 Si-1 Fe alloy formed by HPSC exceeded that of the Al-17 Si-1.5 Fe alloy formed in the same manner under the same pressure. Conversely, the UTS of the Al-17 Si-1 Fe alloy formed by HPRC decreased to a value lower than that of the Al-17 Si-1.5 Fe alloy formed in the same manner.

Effects of ZrO_2 Nanoparticles on the Microstructure and Thermal-protective Properties of PEO Coating on Al-12.5%Si Alloy

PEO ceramic coatings including ZrO_2-Al_2O_3-SiO_2 in three phases were prepared on an Al-12.5%Si alloy in electrolyte solutions containing ZrO_2 nanoparticles. The microstructures and phases of the coatings were analyzed by SEM and XRD, and the heat insulation performance and the thermal shock resistance of the coatings were investigated. The compactness of the coating increased significantly and the hindrance of the Si element on plasma electrolytic oxidation process was effectively weakened. The growth rate of the coating was improved substantially with the addition of ZrO_2 nanoparticles. The PEO ceramic coatings are primarily composed of SiO_2 and high temperature steady phases such as a-Al_2O_3 and c-ZrO_2. Both the content of c-ZrO_2 and the heat-insulating property of the coating increased significantly. The ceramic coatings with special microstructure and composition formed in the solutions containing ZrO_2 nanoparticles possess excellent heat insulation performance and thermal shock resistance.

Composition and structure of coatings on Ti-6Al-4V alloy by micro-plasma oxidation in NaAlO2 solution

Compound ceramic coatings on Ti-6Al-4V alloy were prepared for different time by pulsed bi-polar micro-plasma oxidation (MPO) in NaAlO2 solution. The phase composition was studied by XRD. And the electrochemical impedance spectra (EIS) of the coatings were measured to study the structure of the coatings, combined with the surface morphology. Using the proper EIS interpreting software, the "equivalent circuit" of the coatings was established, and meanwhile fitting values of equivalent element were obtained. The results show that the coating is composed of Al2 TiO5, α-Al2O3 and rutile TiO2, of which Al2 TiO5 is the main crystalline. Increasing the MPO time, the contents of Al2TiO5, rutile TiO2 and α-Al2O3 in the surface of the coating increase. And the EIS analysis and the surface morphology of the coatings illustrates the double-layer structure of the coatings, and the outer layer is loosen and the inner layer is compact. With the increase of the oxidizing time, the surface coarse degree of the coatings and the porosity of the outer layer of the coating are increased while the compactness of the inner layer of the coating is improved.

Non-equilibrium microstructure and the metastable phase of Al-9.6wt%Mg Alloy solidification under high pressure

The non-equilibrium microstructure and a new metastable phase of Al-9.6wt%Mg alloy solidified at 6 GPa were studied by optical microscope,differential scanning calorimetry,X-ray diffraction and transmission electron microscope.The results showed that dendrite microstructure was refined,and the solid solubility of Mg in α-Al phase increased greatly.Correspondingly,the lattice parameter of α-Al phase increased.Al3Mg2 phases disappeared under high pressure solidification.In particular,a metastable phase with small size(20 nm or so) was produced in the alloy,its melting temperature range was 464～518.2 ℃,which was higher than that of Al3Mg2 phase(453～465 ℃) under normal pressure.These metastable phases located in the interdendritic position.It was the first time that the metastable phase was found in Al-Mg alloy at a high pressure of 6 GPa.The formation mechanism of the metastable phases was discussed.

Determination of critical parameters for dynamic recrystallization in Ti-6Al-2Zr-1Mo-1V alloy

The true stress-strain curves of Ti-6Al-2Zr-1Mo-1V alloy were achieved by a series of isothermal compression tests with height reduction of 60% under the deformation temperatures of 1073-1323 K and the strain rates of 0.01-10s 1.The critical conditions for the onset of DRX were attained when the value of d /d,where strain hardening rate d /d,reached the minimum which corresponds to an inflection of θ versus σ curve.Thus,two important potential parameters,critical strain and critical stress,were identified,and expressed as εc/εp=0.37-0.60,σc/σp=0.81-0.91.Furthermore,by the regression analysis for conventional hyperbolic sine equation,the main material parameters such as α,β,n,and DRX activation energy,Q,were calculated.In addition,the evolution of Q with strain rate and temperature was revealed as a 3D response surface.

MICROSTRUCTURE AND MACROSEGREGATION OF Al-7%Si ALLOY SOLIDIFIED UNDER COMPLEX EFFECTS OF ELECTROMAGNETIC AND CENTRIFUGAL FORCES

Macrosegregations and microstructures of Al-7%Si alloy solidified under complex of fects of magnetic field and centrifugal forces are studied by means of a set of selfdesigned electromagnetic centrifugal casting (EMCC) device. It is shown that electromagnetic field (EMF) has an important effect on the macrosegregation of centrifugal casting specimen of Al-7%Si alloy in two respects: one is that there exists always a kind of convection in the liquid in front of the S/L interface caused by effect ofthe electromagnetic force; the other is that different atomic clusters of solidparticles with different physical characteristics are subjected to quite different electromagnetic (Lorentz) force. Therefore, their movements get changed. In addition, the formation process of a complex band structure consisting of primary α-Al dendrites and (α-Al+β-Si) eutectics in hypoeutectic Al-Si alloys during EMCC and the effect of EMF are discussed.